1744077-1

1445957-3 TE-CONNECTIVITY | Alldatasheet

Document overview

• Manufacturer or author: Provided By alldatasheet.com(free datasheet download site)
• PDF pages: 15

Technical content

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 Power Connectors & Interconnection Systems AMP Power Series Connectors Product Facts ■ Single-pole and 2-pole (battery) quick connect/ disconnect connectors ■ Eight Series, based on approximate current- carrying capability: ■ Series 15/30/45 (Single-Pole) ■ Series 50 (2-Pole Battery) ■ Series 50 Finger Probe Resistant (FPR) ■ Series 75 (Single-Pole) ■ Series 120 (Single- and 2-Pole) ■ Series 175 (2-Pole Battery) ■ Series 180 (Single-Pole) ■ Series 350 (2-Pole Battery) ■ Voltage rating: 600 V AC/DC ■ Color-coded housings, UL 94V-0 ■ Hermaphroditic (genderless) housings reduce inventory ■ Modular, single-pole housings are stackable in four directions ■ Polarity (+ and -) molded into 2-pole housings promotes proper wiring ■ Mechanical keys help prevent two different color- coded housings from mating ■ Stainless steel retaining springs secure contacts in housings ■ Stamped and formed, open barrel contacts (6-20 AWG) on reels for automatic and semiautomatic machine termination ■ Loose piece, cold-headed contacts (6 AWG – 300 MCM) for manual and hydraulic hand tools; reducing bushings accommodate smaller wire sizes ■ Compatible with industry standard crimp tooling from Pico Corporation (http://www.picotools.com) ■ Connectors intermateable with similar connectors from other manufacturers ■ Series 15/30/45, single-pole connectors designed to meet Amateur Radio Emergency Service (ARES)/Radio Amateur Civil Emergency Service (RACES) Standard Power Connector requirements ■ Accessories available for mounting, vibration protection, and strain relief ■ Component Recognized by Underwriters Laboratories Inc. to US and Canadian Standards, File No. E28476 AMP power series connec- tors provide a durable, quick connect/disconnect means to transmit “power” levels of current and voltage (15-275 A, 600 V AC/DC). This product family is primarily comprised of sin- gle-pole and 2-pole (bat- tery) connector housings, crimp snap-in contacts, and accessories. Housings are offered in various colors. Two-pole housings have dif- ferent polarization configura- tions; with the exception of black housings, each color identifies a different keying configuration. In general, only like color housings will mate. Contacts are either cold-headed or stamped and formed, depending upon the connector series. AMP power series connec- tors are divided into eight series, based on approxi- mate current-carrying capa- bility.

Applications

and charging systems, rechargeable batteries, material handling equip- ment (e.g. forklift trucks), electric vehicles (e.g., golf carts, sweepers, wheel- chairs), office furniture/ panels, amateur emergency radios, and industrial equipment. CU S

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 Power Connectors & Interconnection Systems AMP Power Series 15/30/45 Single-pole connector housings are stackable side-to-side and top-to-bottom. For example, Series 30 red and black housings joined side-to-side, are commonly used as standard power connec- tors for handheld, mobile, or base amateur radio equipment. Modular housings can also be grouped into plug frames with or without latches, which mate with receptacle housings. Typically, these are used as quick disconnects for electrical power distribution in office furniture and panels. Stamped & Series Housing Stackable Current Voltage, Max. Cold-headed Formed Contact Housing ApprovalsType Housing Max. (A) (V, AC or DC) Contact (AWG) (AWG) Colors 15 Single-Pole Y es 15 600 — 16-20 Blue, Black, White, Red File No. E28476Green, Y ellow, Orange, Gray 30 Single-Pole Y es 30 600 — 12-16 Blue, Black, White, Red File No. E28476Green, Y ellow, Orange, Gray 45 Single-Pole Y es 40* 600 — 10-14 Blue, Black, White, Red File No. E28476Green, Y ellow, Orange, Gray 50 2-Pole No 50 600 6, 8, 10-12 6-10,10-12 Red, Gray, Blue, Black, File No. E28476Y ellow 75 Single-Pole Y es 75 600 6, 8,10-12 6-10,10-12 Blue, Black, White, Green, File No. E28476Red (Single-Pole) 120 Single-Pole Y es 120 600 2, 4, 6 — Blue, Black, White, Green, File No. E28476Red (Single-Pole) 120 2-Pole No 120 600 2, 4, 6 — Blue, Gray (2-Pole) File No. E28476 175 2-Pole No 175 600 1/0, 1, 2, 4 — Blue, Gray, Orange, Y ellow, File No. E28476Red 180 Single-Pole Y es 180 600 1/0, 1, 2, 4 — Blue, Black, White, Green, File No. E28476Red 350 2-Pole No 275** 600 1/0, 2/0, 3/0, — Blue, Green, Red, Y ellow, File No. E284764/0, 300 MCM Orange, Gray *Performance equivalent to competition **Tested to 275 Amps with 4/0 AWG wire CU S CU S CU S CU S CU S CU S CU S CU S CU S CU S AMP Power Series 50 Two-pole (battery) housings are available in bulk quantities or in kit form (i.e., 1 housing and 2 contacts). These high durability connectors are designed for repeated mating and unmating. AMP Power Series 120 This Series includes both single- and 2-pole (battery) versions. Single-pole housings with molded-in dovetails allow stacking. Housing retaining pins provide more vibration protection. Two-pole housing have slots designed to accept mounting clamp sets for easier panel mounting. AMP Power Series 175 Two-pole (battery) housings accept cold- headed contacts (4-1/0 AWG). Basically, these connectors offer the same features as the two-pole Series 50 connectors. AMP Power Series 180 These stackable, single-pole connectors accept cold-headed contacts (4-1/0 AWG). Most features are similar to the smaller, single-pole, Series 120 connectors. AMP Power Series 350 Rugged, 2-pole housings accept only loose piece, cold-headed contacts (1/0–300 MCM). Rated at 275 A, these connectors have been tested up to 275 A, with 4/0 AWG wire. AMP Power Series 75 Single-pole, stackable housings, in locking and non-locking versions, are available in a variety of colors. Housings accept stamped and formed or cold-headed contacts. Bulk quanti- ties and connector kits (1 housing and 1 contact) can be ordered. Accessories include: mounting wings for through-panel or surface mounting and mounting clamp sets for ganging housings. AMP Power Series 50 Finger Probe Resistant (FPR) This new, 2-pole, FPR version helps prevent finger access, which allows it to be more safely used at elevated voltages and in user access areas. Selection Guide AMP Power Series Connectors (Continued)

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 Note: All part numbers are RoHS compliant. Power Connectors & Interconnection Systems Product Facts I Color-coded UL 94V-0 housings: blue, black, white, green, red, yellow, orange and gray I Genderless housings reduce inventory I 3 contact offerings available: Series 15, 30 and 45 I Built-in interlocking features (dovetails) allow stacking I Series 15/30/45, single-pole connectors designed to meet Amateur Radio Emergency Service (ARES)/Radio Amateur Civil Emergency Service (RACES) Standard Power Connector requirements I Plug frames (with or without latches) and receptacle housings accept stacked single-pole housings (2 to 8 poles) I File No. E28476 CU S Material and Finish Housing—Polycarbonate, UL 94V-0 Retaining Spring—Stainless Steel Contacts—Copper with silver or tin plating Mounting Wings & Spacers— Polycarbonate, UL 94V-0 Retaining Pins—Stainless steel

Electrical Characteristics

Current Carrying Capability—

40 A w/10 AWG wire (Series 45)

30 A w/12 AWG wire (Series 30)

20 A w/16 AWG wire (Series 15)

Operating Voltage—600 V, AC or DC Dielectric Withstanding Voltage—

2200 VDC

Resistance—525 micro-ohms Mechanical Characteristics Contact Retention—25 lbs. [111.2 N] Average Mating/Unmating Force—4.7 [20.9 N] Max. Wire Insulation Diameter — 175 [18.16] Wire Size Range—10-20 AWG [5-0.5 mm2] Related Product Data Accessories—page 151 .390 [9.9] R .051 [1.3] Dovetails allow stacking in vertical, horizontal, or in block configurations. When mated side-to-side, half rounds align to form a slot for roll pin insertion which helps protect against accidental dislodging of mated housing. .311 [7.9] .331 [8.4] .968 [24.6] Single-Pole Housing Stamped and Formed Contact (Strip) Closed Barrel Contact (Loose Piece) .141 ± 004 [3.58 ± 0.1] AMP Power Series 15 Housing1 Contact Part Number Color Part Number Strip Form (16, 18, 20 AWG) Loose Piece (16-20 AWG) Blue 1445957-1 Black 1445957-2 White 1445957-3 Green 1445957-4 1604113-1 (silver) 2 1744042-1 Red 1445957-5 1604113-2 (tin) 2 Y ellow 1445957-6 Orange 1445957-7 Gray 1445957-8 AMP Power Series 30 Housing1 Contact Part Number Color Part Number Strip Form (12, 14, 16 AWG) Loose Piece (12-16 AWG) Blue 1445957-1 Black 1445957-2 White 1445957-3 Green 1445957-4 1604112-1 (silver) 3 1744041-1 Dimensions Red 1445957-5 1604112-2 (tin) 3 shown above. Y ellow 1445957-6 Orange 1445957-7 Gray 1445957-8 AMP Power Series 45 Housing1 Contact Part Number Color Part Number Strip Form (10, 12, 14 AWG) Blue 1445957-1 Black 1445957-2 White 1445957-3 Green 1445957-4 1445962-1 (silver) 4 Red 1445957-5 1445962-2 (tin) 4 Y ellow 1445957-6 Orange 1445957-7 Gray 1445957-8 1 Housings are bulk packaged. 3 Use Applicator Part No. 1385468-3 2 Use Applicator Part No. 1385450-3 4 Use Applicator Part No. 1385469-3 .150 [3.81] .152 [3.86] Dia. .275 [6.99] .290 [7.36] .630 [16.00] Note: Tyco Electronics does NOT recommend intermating connectors with different contact platings. AMP Power Series 15/30/45 Connectors (Single-Pole) n st .311 [7.9] .311 [7.9]

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 Power Connectors & Interconnection Systems Material and Finish Housing—Polycarbonate, UL 94V-0 Retaining Spring—Stainless Steel Contacts—Copper with silver plating Reducing Bushings—Copper with silver plating Current Carrying Capability—

50 Amps per circuit w/6 AWG wire

Max. Operating Voltage—600 V, AC or DC Dielectric Withstanding Voltage— Resistance—200 micro-ohms Mechanical Characteristics Contact Retention—50 lbs. [222.4 N] Average Mating/Unmating Force— 15 lbs. [66.7 N] Max. Wire Insulation Diameter— .44 [11.18] Wire Size Range—6-12 AWG (also 6-16 AWG w/Reducing Bushings) Related Product Data Accessories—page 151 Product Facts I Color-coded UL 94V-0 housings: gray, red, blue, yellow and black; other colors available upon request Note: Black color housing has the same mechanical key as the gray housing I Mechanical keys help prevent two different voltage color-coded housings from mating I Polarity (+ and -) molded into housings I Genderless housings reduce inventory I Cold-headed contact wire range: 6, 8, 10-12 AWG (Taped version of the cold-headed contacts available.) I File No. E28476 CU S 1.38 [35.05] 1.90 [48.23] .625 [15.88] 2-Pole Housing AMP Power Series 50 (2-Pole) Housing2,3 Contact2 Connector Kit Color Part Number Wire Size Part Number Part Number1 Red 647845-3 6 AWG 647877-1 647892-3 10-12 AWG 647879-1 647893-3 Gray 647845-4 6 AWG 647877-1 647892-4 10-12 AWG 647879-1 647893-4 Blue 647845-5 6 AWG 647877-1 647892-5 10-12 AWG 647879-1 647893-5 Black4 647845-7 6 AWG 647877-1 647892-7 10-12 AWG 647879-1 647893-7 Y ellow 647845-8 6 AWG 647877-1 647892-8 10-12 AWG 647879-1 647893-8 Cold-headed Contact 8 AWG 647878-1 — 5Stamped and Formed contacts, on Reel 6-10 AWG 1604433-1 7 6Stamped and Formed contacts, on Reel 10-12 AWG 1604433-2 7 1 1 Housing and 2 contacts. 2 Housings and contacts are bulk packaged. 3 Mechanical keys molded in housings generally will engage only with housings of same color. 4 Black color housing has the same mechanical key as the gray housing.

5 Use Heavy Duty Mini-Applicator (HDM) for 6 to 8 AWG - Part Number 1385663-2

(Use with AMP-O-LECTRIC Model K Terminator)

6 Use Heavy Duty Mini-Applicator (HDM) for 10 to 12 AWG - Part Number 1385664-2

(Use with AMP-O-LECTRIC Model K Terminator)

7 Use Power Lock Machine Part Number 68296-1

.290 [7.37] Ref. .323 [8.2] 1.23 [31.2].500 [12.7] *Inside Diameter 6 AWG .222 [5.64] 8 AWG .187 [4.75] 10-12 AWG .150 [3.81] Cold-headed Contact 1.28 [32.64] Stamped and Formed Contact (on Reel) Voltage Key Color Chart Housing VoltageColor Y ellow 12V Red 24V Gray 36V Blue 48V Black 80V Color code given for various voltages is only a suggestion, other codes and keys available upon request. Note: All part numbers are RoHS compliant. AMP Power Series 50 Connectors (2-Pole Battery)

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 Note: All part numbers are RoHS compliant. Power Connectors & Interconnection Systems .290 [7.37] Ref. .323 [8.2] 1.23 [31.2].500 [12.7] *Inside Diameter 6 AWG .222 [5.64] 8 AWG .187 [4.75] 10-12 AWG .150 [3.81] Cold-headed ContactProduct Facts I Complies with UL 60950 finger probe requirements I Utilizes AMP Power Series 50 contacts I Brown and white housing colors available (other colors possible) I Two keying configurations available (up to 6 keying configurations possible) I File No. E28476 CU S Material and Finish Housing—Polycarbonate, UL 94V-0 Retaining Spring—Stainless Steel Contacts—Copper Reducing Bushings—Copper with silver plating Current Capability—50 A max. Voltage Rating—600 V, AC or DC Dielectric Withstanding Voltage— Mechanical Characteristics Meets UL finger probe as outlined in UL 60950 Contact Retention—50 lbs. [222.4 N] Wire Size—6-12 AWG [15-3 mm Max. Wire Insulation Diameter— .44 [11.18] Related Product Data Accessories—page 151 I Uninterruptible Power Supplies I Power Supplies I Battery Banks 2-Pole Housing AMP Power Series 50 FPR (2-Pole) Contact Part Number1 Housing1,2 Wire Size Cold-headed 5 Stamped and Formed/Strip3,4,6 Color Part Number Loose Piece On Tape On Reel Brown 1604342-1 6 AWG 647877-1 647754-1 6-10 AWG 1604433-1 6 White 1604342-2 8 AWG 647878-1 647755-1 10-12 AWG 647879-1 647756-1 10-12 AWG 1604433-2 6 1 Housings and contacts are bulk packaged. 2 Mechanical keys molded in housings will engage only with housings of same color.

3 Use Heavy Duty Mini-Applicator (HDM) for 6 to 8 AWG - Part Number 1385663-2

(Use with AMP-O-LECTRIC Model K Terminator)

4 Use Heavy Duty Mini-Applicator (HDM) for 10 to 12 AWG - Part Number 1385664-2

(Use with AMP-O-LECTRIC Model K Terminator)

5 Hand Tool for Cold-headed Contact - Part Number 1526955-1

Taped version can be terminated using the AMP-TAPETRONIC Machine

6 Use Power Lock Machine Part Number 68296-1

1.28 [32.64] Stamped and Formed Contact (on Reel) 1.38 [35.05] 6.72 [17.08] 2.20 ± .016 [55.98 ± 0.4] AMP Power Series 50 FPR (Finger Probe Resistant) Connectors

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 Note: All part numbers are RoHS compliant. Power Connectors & Interconnection Systems Product Facts I Color-coded UL 94V-0 housings: blue, black, white, green and red I Genderless housings reduce inventory I Cold-headed contact wire range: 6, 8, 10-12 AWG I Stamped and formed contacts available: 6-8 AWG Part Number 1604433-1 (strip); 10-12 AWG Part Number 1604433-2 (strip) I File No. E28476 CU S Material and Finish Housing—Polycarbonate, UL 94V-0 Retaining Spring—Stainless Steel Contacts—Copper with silver plating Reducing Bushings—Copper with silver plating Mounting Wings—Polycarbonate, UL 94V-0 Retaining Pins—Stainless steel Current Carrying Capability (with

6 AWG)—Configuration:

Operating Voltage—600 V, AC or DC Dielectric Withstanding Voltage— Resistance—200 micro-ohms Mechanical Characteristics Contact Retention—50 lbs. [222.4 N] Average Mating/Unmating Force—15 lbs. [66.7 N] Max. Wire Insulation Diameter— .44 [11.18] Wire Size Range—6-12 AWG [15-3 mm2] Related Product Data Accessories—page 151 Application Tooling—page 153 Housing without Locking Feature Housing with Locking Feature .290 [7.37] Ref. .323 [8.2] 1.23 [31.2] 1.28 [32.64] .500 [12.7] * *Inside Diameter 6 AWG .222 [5.64] 8 AWG .187 [4.75] 10-12 AWG .150 [3.81] Cold-headed Contact Stamped and Formed Contact (on Reel) Contact Housing/Spring Subassembly Housing/Spring Subassembly Contact Contacts Die Set Applicator Part No. Description Wire Size Part Number Part Number3 for AMP-O-LECTRIC Model K Terminator Cold-headed 6 AWG 647877-1 — — (Loose Piece)4 8 AWG 647878-1 — — 10-12 AWG 647879-1 — — Cold-headed 6 AWG 647754-1 68344-1 — (Tape)3, 4 8 AWG 647755-1 68344-1 — 10-12 AWG 647756-1 68313-1 — Stamped and Formed 6-8 AWG 1604433-1 — 1385664-2 (Strip) 10-12 AWG 1604433-2 — 1385663-2 1 1 housing and 1 contact 2 Housings and contacts are bulk packaged. 3 Taped version can be terminated using the AMP-TAPETRONIC machine Part Number 68250-1.

4 Use hand tool Part Number 1526955-1 for Cold-headed contacts

AMP Power Series 75 (Single-Pole) Housing2 Cold-headed Contact2 Connector Kit Color Part Number Wire Size Part Number Part Number1 Non-Locking Version Blue 1445715-1 6 AWG 647877-1 1445716-1 Black 1445715-2 6 AWG 647877-1 1445716-2 White 1445715-3 6 AWG 647877-1 1445716-3 Green 1445715-4 6 AWG 647877-1 1445716-4 Red 1445715-5 6 AWG 647877-1 1445716-5 Locking Version Blue 1445715-6 6 AWG 647877-1 1445716-6 Black 1445715-7 6 AWG 647877-1 1445716-7 White 1445715-8 6 AWG 647877-1 1445716-8 Green 1445715-9 6 AWG 647877-1 1445716-9 Red 1-1445715-0 6 AWG 647877-1 1-1445716-0 *Samples available on loose housing and contacts only. AMP Power Series 75 Connectors (Single-Pole)

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 Note: All part numbers are RoHS compliant. Power Connectors & Interconnection Systems Product Facts I Color-coded modular housings: blue, black, white, green and red I Genderless housings reduce inventory I Cold-headed contact wire range: 2, 4, and 6 AWG I Built-in interlocking features (dovetails) allow stacking and wire routing I Self-wiping contacts increase product life and improve conductivity I Integral stainless steel locking spring in housing for contact retention I Rugged design I File No. E28476 CU S Cold-headed ContactSingle-Pole Housing .883 [22.42] .883 [22.42] 1.059 [26.89] .094 [2.4] 2.746 [69.74] *Inside Diameter 6 AWG .222 [5.64]; 4 AWG .295 [7.5]; 2 AWG .344 [8.74] .921 [23.4] .415 [10.5] .480 [12.2] 1.99 [50.5] AMP Power Series 120 (Single-Pole) Housing Contact Connector Kit Color Part Number Wire Size Part Number Part Number1 Blue 1604001-1 2 AWG 1445995-1 1604002-1 Black 1604001-2 2 AWG 1445995-1 1604002-2 White 1604001-3 2 AWG 1445995-1 1604002-3 Green 1604001-4 2 AWG 1445995-1 1604002-4 Red 1604001-5 2 AWG 1445995-1 1604002-5 — — 4 AWG 1445996-1 — — — 6 AWG 1445997-1 — 1 1 Housing and 1 contact. Material and Finish Housing—Polycarbonate, UL 94V-0 Retaining Spring—Stainless Steel Contacts—Copper with silver plating Reducing Bushings—Copper with silver plating Mounting Clamp Sets—Aluminum Current Carrying Capability— Single-Pole—120 A 2x1 Stacked Array—115 A 2x2 Stacked Array—115 A Voltage Rating—600 V (both AC and DC) Dielectric Withstanding Voltage— Resistance—136 micro-ohms Mechanical Characteristics Contact Retention—100 lbs. [444.8 N] Average Mating/Unmating Force—8 lbs. [35.6 N] Temperature Rating— -4˚F to Max. Wire Insulation Diameter— .6 [15.24] Wire Size Range—2-6 AWG Related Product Data Accessories—page 152 Application Tooling—page 153 Technical Documents—page 154 AMP Power Series 120 Connectors (Single-Pole)

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 Note: All part numbers are RoHS compliant. Power Connectors & Interconnection Systems Product Facts I Color-coded UL 94V-0 housings: gray and blue I Keying feature helps prevent two different voltage color-coded housings from mating I Genderless housings reduce inventory I Contact wire range: 2, 4, 6 AWG I Molded-in panel-mount grooves I Integral stainless steel locking spring in housing for contact retention I Rugged design I File No. E28476 CU S Cold-headed Contact 2-Pole Housing 1.74 [44.31] Panel-Mount Grooves 2 Plc. .921 [23.4] .415 [10.5] .480 [12.2] 1.99 [50.5] 2.50 [63.45] .811 [20.6] AMP Power Series 120 (2-Pole) Housing2,3 Contact2 Connector Kit Color Part Number Wire Size Part Number Part Number1 Gray 1445994-1 2 AWG 1445995-1 1445998-1 Blue 1445994-2 2 AWG 1445995-1 1445998-2 Gray 1445994-1 4 AWG 1445996-1 1445999-1 Blue 1445994-2 4 AWG 1445996-1 1445999-2 Gray 1445994-1 6 AWG 1445997-1 1446000-1 Blue 1445994-2 6 AWG 1445997-1 1446000-2 1 1 Housing and 2 contacts. 2 Housings and contacts are bulk packaged. 3 Mechanical keys molded in connectors will engage only with connectors of same color. Voltage Key Color Chart Housing2,3 Color Voltage Gray 36 V Blue 48 V Color code given for various voltages is only a suggestion, other codes and keys available upon request. Material and Finish Housing—Polycarbonate, UL 94V-0 Retaining Spring—Stainless Steel Contacts—Copper with silver plating Reducing Bushings—Copper with silver plating Current Carrying Capability—

115 A with 2 AWG

Voltage Rating—600 V (both AC and DC) Dielectric Withstanding Voltage— Avg. Initial Contact Resistance— 136 micro-ohms Mechanical Characteristics Contact Retention—100 lbs. [444.8 N] Average Mating/Unmating Force—18 lbs. [80.1 N] Temperature Rating— -4˚F to Max. Wire Insulation Diameter— .6 [15.24] Wire Size Range—2-6 AWG Related Product Data Accessories—page 152 Application Tooling—page 153 Technical Documents—page 154 *Inside Diameter 6 AWG .222 [5.64]; 4 AWG .295 [7.5]; 2 AWG .344 [8.74] AMP Power Series 120 Connectors (2-Pole Battery)

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 Note: All part numbers are RoHS compliant. Power Connectors & Interconnection Systems Voltage Key Color Chart Housing Color Voltage Y ellow 12 V Orange 18 V Red 24 V Gray 36 V Blue 48 V Black 80 V Color code given for various voltages is only a suggestion, other codes and keys available upon request. Product Facts I Color-coded UL 94V-0 housings: yellow, orange, red, gray, blue, and black I Keying feature helps prevent two different voltage color-coded housings from mating I Genderless housings reduce inventory I Contact wire range: 1/0, 1, 2, 4 AWG I Integral stainless steel locking spring in housing for contact retention I Reducing bushings down to 10 gauge I File No. E28476 CU S 2-Pole Housing Cold-headed Contact 2.11 [53.5] 3.08 [78.2] 1.0 [25.4] Dia. 2.35 ± .03 [59.8 ± 0.8] .50 ± .016 [12.7 ± 0.4] Inside Diameter .516±.005 [13.1±0.13] for 1/0 AWG

2 AWG, and 4 AWG

AMP Power Series 175 (2-Pole) Housing Connector Kit Part Numbers 1, 2 Color Part Number 4 AWG 2 AWG 1 AWG 1/0 AWG Y ellow 1604037-1 1604044-1 1604043-1 1604045-1 1604042-1 Orange 1604037-2 1604044-2 1604043-2 1604045-2 1604042-2 Red 1604037-3 1604044-3 1604043-3 1604045-3 1604042-3 Gray 1604037-4 1604044-4 1604043-4 1604045-4 1604042-4 Blue 1604037-5 1604044-5 1604043-5 1604045-5 1604042-5 Black3 1604037-6 1604044-6 1604043-6 1604045-6 1604042-6 1 1 Housing and 2 contacts. 2 Housings and contacts are bulk packaged. 3 Black housing mates with any other housing. Material and Finish Housing—Polycarbonate, UL 94V-0 Retaining Spring—Stainless Steel Contacts—Copper with silver plating Reducing Bushings—Copper with silver plating Current Carrying Capability— 175 Amp @ 80.42˚F [26.9˚C] T-Rise with 1/0 AWG wire Voltage Rating—600 V (both AC and DC) Dielectric Withstanding Voltage— Avg. Initial Contact Resistance— 100 micro-ohms Mechanical Characteristics Average Mating/Unmating Force—25 lbs. [111.21 N] Max. Wire Insulation Diameter— .750 [19.05] Wire Size Range—1/0, 1, 2, 4 AWG [53, 40, 35, 21 mm Contact Retention—300 lbs. [1,334.47 N] Temperature Rating— -4˚F to Related Product Data Accessories—page 152 Application Tooling—page 153 Technical Documents—page 154 Contacts (Cold-headed) Wire Size Part Number

4 AWG 1604040-1

2 AWG 1604039-1

1 AWG 1604041-1

AMP Power Series 175 Connectors (2-Pole Battery)

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 Note: All part numbers are RoHS compliant. Power Connectors & Interconnection Systems Product Facts I Color-coded modular housings: blue, black, white, red and green I Genderless housings reduce inventory I Contact wire range: 1/0, 1, 2, 4 AWG I Integral stainless steel locking spring in housing for contact retention I Built-in interlocking features (dovetails) allow stacking and wire routing I Reducing bushings down to 10 gauge I File No. E28476 CU S Single-Pole Housing Cold-headed Contact 1.07 [27.2] 3.25 [82.6] .93 [23.5] 1.01 [25.6] Dia. 2.35 ± .03 [59.8 ± 0.8] .50 ± .016 [12.7 ± 0.4] Inside Diameter .516±.005 [13.1±0.13] for 1/0 AWG AMP Power Series 180 (Single-Pole) Housing Connector Kit Part Numbers 1,2 Color Part Number 4 AWG 2 AWG 1 AWG 1/0 AWG Blue 1604062-1 1604395-1 1604396-1 1604397-1 1604398-1 Black 1604062-2 1604395-2 1604396-2 1604397-2 1604398-2 White 1604062-3 1604395-3 1604396-3 1604397-3 1604398-3 Red 1604062-4 1604395-4 1604396-4 1604397-4 1604398-4 Green 1604062-5 1604395-5 1604396-5 1604397-5 1604398-5 1 1 Housing and 1 contact. 2 Housings and contacts are bulk packaged. Material and Finish Housing—Polycarbonate, UL 94V-0 Retaining Spring—Stainless Steel Contacts—Copper with silver plating Mounting Clamp Sets—Aluminum Reducing Bushings—Copper with silver plating Current Carrying Capability— (1/0 AWG Wire) 1 x 1 — 180 A, 84.9°F [29.4°C] T-Rise 2 x 1 — 165 A, 78.3°F [25.7°C] T-Rise 2 x 2 — 150 A, 76.6°F [24.8°C] T-Rise Voltage Rating—600 V (both AC and DC) Dielectric Withstanding Voltage— Avg. Initial Contact Resistance— 100 micro-ohms Mechanical Characteristics Average Mating/Unmating Force—20 lb. [89 N] Max. Wire Insulation Diameter— .900 [22.86] Wire Size Range—1/0, 1, 2, 4 AWG [53, 40, 35, 21 mm Contact Retention—170 lb. [756 N] Temperature Rating— -4˚F to Related Product Data Accessories—page 152 Application Tooling—page 153 Technical Documents—page 154 Contacts (Cold-headed) Wire Size Part Number AMP Power Series 180 Connectors (Single-Pole)

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 Note: All part numbers are RoHS compliant. Power Connectors & Interconnection Systems Product Facts I Color-coded UL 94V-0 housings: yellow, orange, red, gray, blue, and green I Keying feature helps prevent two different voltage color-coded housings from mating I Genderless housings reduce inventory I Contact wire range: 1/0, I Replaceable contacts I Integral stainless steel locking spring in housing for contact retention I File No. E28476 CU S 1.38 [35.0] 1.14 [29.0] 4.23 [107.46] 1.31 [33.2] Ø .256 Dia. [6.5] 2 holes 2-Pole Housing Cold-headed Contact *Inside Diameter .437 ± .004 [11.10 ± 0.10] for 1/0 AWG .488 ± .004 [12.40 ± 0.10] for 2/0 AWG .579 ± .004 [14.70 ± 0.10] for 3/0 AWG .642 ± .004 [16.30 ± 0.10] for 4/0 AWG .752 ± .004 [19.10 ± 0.10] for 300 MCM Note: 300 MCM contact dimensions shown, unless otherwise noted. AMP Power Series 350 (2-Pole) Housing Connector Kit Part Numbers 1,2 Color Part Number 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 300 MCM Y ellow 1604050-1 1604060-1 1604059-1 1604058-1 1604057-1 1604056-1 Orange 1604050-2 1604060-2 1604059-2 1604058-2 1604057-2 1604056-2 Red 1604050-3 1604060-3 1604059-3 1604058-3 1604057-3 1604056-3 Gray 1604050-4 1604060-4 1604059-4 1604058-4 1604057-4 1604056-4 Blue 1604050-5 1604060-5 1604059-5 1604058-5 1604057-5 1604056-5 Green 1604050-6 1604060-6 1604059-6 1604058-6 1604057-6 1604056-6 1 1 Housing and 2 contacts. 2 Housings and contacts are bulk packaged. Voltage Key Color Chart Housing VoltageColor Y ellow 12V Orange 18V Red 24V Gray 36V Blue 48V Green 72V Color code given for various voltages is only a suggestion, other codes and keys available upon request. Material and Finish Housing—Polycarbonate, UL 94V-0 Retaining Spring—Stainless Steel Contacts—Copper with silver plating Reducing Bushings—Copper with silver plating Current Carrying Capability— 275 Amp @ 83.3˚F [28.5˚C] T-Rise with 4/0 AWG wire Voltage Rating—600 V, AC or DC Dielectric Withstanding Voltage— Resistance—50 micro-ohms Mechanical Characteristics Contact Retention—500 lbs. [2224.1 N] Average Mating/Unmating Force—30 lbs. [133.5 N] Max. Wire Insulation Diameter— 1.10 [27.94] Temperature Rating— -4˚F to Wire Size Range—1/0, 2/0, 3/0, 4/0, 300 MCM [53, 67, 85, 107, 152 mm Related Product Data Accessories—page 152 Application Tooling—page 153 Technical Documents—page 154 Reducing Bushing—(1/0 to 2/0 AWG) Part No. 1604121-6 Cable Clamp— Part No. 647688-1 Contacts (Cold-headed) Wire Size Part Number 1/0 AWG 1604055-1 2/0 AWG 1604054-1 3/0 AWG 1604053-1 4/0 AWG 1604052-1

300 MCM 1604051-1

.811 ± .016 [20.6 ± 0.4] 1.299 ± .02 [33.0 ± 0.5] .961 [24.4] Dia. 3.083 ± .004 [78.3 ± 1.0] AMP Power Series 350 Connectors (2-Pole Battery)

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 Note: All part numbers are RoHS compliant. Power Connectors & Interconnection Systems AMP Power Series 50 Accessories Part Number Description 1744077-1 Dust Cover, Black 1445762-1 Reducing Bushing — 6 to 8 AWG 647840-1 Reducing Bushing — 6 to 10-12 AWG 1445763-1 Reducing Bushing — 6 to 14-16 AWG Please contact Product Engineering or Product Management for availability. (permits use of smaller wires with 6 AWG contact Part Number 647877-1) AMP Power Series 15/30/45 Accessories Part Number Description Mounting Wings 1445960-1 Red, UL 94V-0 Spacers 1445959-1 Red, UL 94V-0, Short 1445959-2 Red, UL 94V-0, Long Retaining Pins for use with 15 A/30 A/45 A 1445886-4 .25 [6.35] length 1445886-5 .44 [11.18] length Part Number Description Hardware Kits (Cable clamp, screws & retaining pins) 647747-3 4 pole 647747-2 6 pole 647747-1 8 pole AMP Power Series 75 Accessories Part Number Description Mounting Wings 1445729-1 Blue, oval mounting hole 1445729-2 Blue, round mounting hole Retaining Pins for use with 75 A/120 A/180 A 1445886-1 75 A/120 A/180 A hsgs, 1 high block 1445886-2 75 A/120 A/180 A hsgs, 2 high block Reducing Bushings for Series 50 A and 75 A 1445762-1 6 to 8 AWG 647840-1 6 to 10-12 AWG 1445763-1 6 to 14-16 AWG Mounting clamp set part numbers available. AMP Power Series 15/30/45 Hardware KitsAMP Power Series 15/30/45 Mounting Wings AMP Power Series Accessories

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 Note: All part numbers are RoHS compliant. Power Connectors & Interconnection Systems AMP Power Series 120 Accessories Part Number Type Description Retaining Pins for use with 75A/120A/180A 1445886-1 Single-Pole 1 high block 1445886-2 Single-Pole 2 high block Reducing Bushings 1604072-3 Single/2-Pole 2 to 4 AWG 1604072-2 Single/2-Pole 2 to 6 AWG 1604072-1 Single/2-Pole 2 to 8 AWG Mounting Clamp Sets 647721-1 Single-Pole 2- & 4- pole configuration 647722-1 Single-Pole 3-pole configuration Panel Mounting Clamp 1744090-1 2-Pole — AMP Power Series 175 & 180 Accessories Part Number Type Description Cable Clamps 647720-1 180 2 pole version 647719-1 180 3 pole version Dust Cover 647691-1 175 Dust Cover Assembly (Shown) 647692-1 175 Dust Cover Housing AMP Power Series 175, 180 & 350 Accessories Part Number Type Description Reducing Bushings 1604121-1 175/180 10 to 1/0 AWG 1604121-2 175/180 6 to 1/0 AWG 1604121-5 175/180 4 to 1/0 AWG 1604121-4 175/180 2 to 1/0 AWG 1604121-3 175/180 1 to 1/0 AWG 1604121-6 350 1/0 to 2/0 AWG Handle Kit 647737-1 175 2-Pole Red 647737-2 175 2-Pole Gray 1-647737-1 350 2-Pole Red 1-647737-2 350 2-Pole Gray AMP Power Series 120 Panel Mounting Clamp AMP Power Series 175 & 350 Handle Kit AMP Power Series 175 Dust Cover Assembly AMP Power Series Accessories (Continued)

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 Power Connectors & Interconnection Systems AMP Power Series Tooling Note: All part numbers are RoHS compliant. Power Applicator Part Number 68296-1 (Customer Manual 409-2661) The semiautomatic power applicator is designed to produce a carefully con- trolled uniform pressure crimp while providing a high rate of production. The applicator features match- ing dies that fully bottom at the completion of the crimp to provide proper crimp height. The one die set is fully adjustable to provide the full range of crimp heights for all wire sizes.

500 MCM Heavy Duty

Part No. 605742-1 (408-4557) Cable Insulation Stripper/Slitter Part No. 606700-1 (408-9688)  Designed to cut aluminum or copper cable up to 500 MCM.  Light weight tubular steel handles with hand grips  21" overall length  Used on single or multiple conductor cable up to 1.75" in diameter Contact Extraction Tool Part No. 68265-1 or standard insulated screwdriver For AMP Power Series Tyco Electronics American Electrical Terminal (AET) Also For Heavy-Duty 50 and 75 Contacts Crimp Tool Part No. 1526955-1 Crimp Tool Part No. T-406 Lug Terminals Wire Size Includes Adapter Includes Adapter Wire Size (AWG) Strip Length Part No. Part Number Marking Part Number Marking (AWG) Strip Length .475-.525 647877-1 6 7/16 [11.11] 8 [12.06-13.33] 647878-1 1527508-1 A 5992 A 10-12 647879-1 4 1/2 [12.70] 1527507-1 B 5991 B 1/0 11/16 [17.46] 2/0 11/16 [17.46] — — — 1527505-1 C 5989 C 2 9/16 [14.29] 1 5/8 [15.87] No Adapter — No Adapter — 3/0 3/4 [19.05] 4/0 13/16 [20.64] OR Hand Tools for Cold-Headed Contacts and Heavy-Duty Lug Terminals (Single-Indent Crimp) Pneumatic Tools for Cold-Headed Contacts (Dual-Indent Crimp) and Heavy-Duty Lug Terminals PICO* Pneumatic Tools**AMP Power Series Contacts 400 Series Power Unit LocatorSeries Wire Size (AWG) Part No. Preferred Alternate Die Preferred Alternate Closure Dim. 6 647877-1 414DA-4583 .152 [3.86] 50/50 FPR/75 8 647878-1 400-BEC 400-BHD 414DA-4583 4582-1 9616-1 .152 [3.86] 10-12 647879-1 414DA-4582 .134 [3.40] 2 1445995-1 120 4 1445996-1 400-BEC 400-BHD 414DA-4580 4580-1 None .200 [5.08] 6 1445997-1

500 Series Power Unit

6 647877-1 514DA-7033 .152 [3.86] 50/50 FPR/75 8 647878-1 500-DEC 500-D 514DA-7033 7033-1 7034-1 .152 [3.86] 10-12 647879-1 514DA-7034 .134 [3.40] 2 1445995-1 120 4 1445996-1 500-DEC 500-D 514DA-7035 7035-1 None .200 [5.08] 6 1445997-1 1/0 1604038-1 2 1604039-1175/180 4 1604040-1 500-DEC 500-D 514DA-10023 10034-1 None .225 [5.72] 1 1604041-1 300 MCM 1604051-1 514DA-10027 10023-2 .475 [12.07] 4/0 1604052-1 514DA-10026 10023-2 .400 [10.16] 350 3/0 1604053-1 500-DEC 500-D 514DA-10025 10023-2 None .360 [9.14] 2/0 1604054-1 514DA-10024 10023-1 .325 [8.26] 1/0 1604055-1 514DA-10023 10023-1 .225 [5.72] * Pico Corporation, 444 Constitution Ave., Camarillo, CA 93012-8505; Tel: (805) 388-5510 ** Pneumatic Tool consists of a power unit, die, and locator; it can be used as a portable hand tool, bench-mounted hand tool, or foot-controlled unit.

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 Note: All part numbers are RoHS compliant. Power Connectors & Interconnection Systems AMP Power Series Connectors (Continued) Technical Documents Various technical documents are available for your use: Product Specifications describe technical performance characteristics and verification tests. They are intended for the Design, Component and Quality Engineer. 108-1349 AMPINNERGY WTB Connectors 108-1373 AMPINNERGY WTW Connectors 108-2104 AMP Power Series 50 Connectors 108-2149 AMP Power Series 15 Connectors 108-2150 AMP Power Series 30 Connectors 108-2151 AMP Power Series 45 Connectors 108-2152 AMP Power Series 75 Connectors 108-2153 AMP Power Series 120 Connectors 108-2154 AMP Power Series 175 Connectors 108-2155 AMP Power Series 180 Connectors 108-2156 AMP Power Series 350 Connectors Application Specifications describe requirements for using the product in its intended application and/or crimping information. They are intended for the Packaging and Design Engineer and the Machine Setup Person. 114-6044 AMPINNERGY WTB Connectors 114-6051 AMPINNERGY WTW Connectors 114-13071 AMP Power Series 50 (Double-Pole) and 75 (Single Pole) Connector Assemblies 114-13107 AMP Power Series 120 (Single- and Double-Pole) Connector Assemblies 114-13118 AMP Power Series 175 (Double-Pole) and 180 (Single-Pole) Connector Assemblies 114-13119 AMP Power Series 350 (Double-Pole) Connector Assemblies 114-13127 AMP Power Series 15, 30 and 45 (Single-Pole) Connector Assemblies Instruction Sheets provide instructions for assembling or applying the product. They are intended for the Manufacturing Assembler or Operator. 408-3198 Inspection of AMPINNERGY System Power Contacts 408-3236 Installation of AMPINNERGY WTB Connectors 408-3277 AMPINNERGY Wire-To-Wire Stackable Connectors 408-8636 AMP Power Series 50 Connector Assemblies 408-8868 AMP Power Series 175 and 350 Connector Assemblies with Cable Clamp Kits 408-4557 Heavy Duty Cable Cutter Hand Tool 605743-1 408-4559 Heavy Duty Cable Cutter Hand Tool 605744-1 408-4561 Heavy Duty Cable Cutter Hand Tool 6057469-1 408-8540 Crimp Tool 1526955-1 408-9688 Cable Stripper/Slitter Tool 606700-1 408-9816 Handling of Reeled Products Test Summary 502-1136 50/75 Product Evaluation 502-1160 15/30/45 Product Evaluation 502-1166 120 Product Evaluation 502-1167 120 Competitive Evaluation 502-1172 AMP Power Series 175/180 Product Evaluation 502-1173 AMP Power Series 350 Product Evaluation 502-1189 15/30/45 Intermate 502-1206 15/30/45 Stamped and Formed Contact Evaluation Customer Manual 409-5128 AMP-O-LECTRIC Model K Terminator Machine 1-471273-2