1723230003 MOLEX | Alldatasheet
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REVISION: ECR/ECN INFORMATION: TITLE: APPLICATION SPECIFICATION FOR ULTRA-FIT WIRE TO BOARD AND WIRE TO WRIE CONNECTOR SYSTEM ABCDEFGHIJKLMNOPQRSTUVWX SHEET No. B EC No: 730164 1 of 10 DATE: 1/04/2023 DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY: 1723230003 Leo. Wu Nicolas. Zhang Anson. Yin TEMPLATE FILENAME: APPLICATION_SPECSIZE_A.DOC
1.0 SCOPE
This specification covers the requirements for the application of Ultra-Fit Tangless 3.50 mm pitch wire to board, wire to wire connector systems.
2.0 PRODUCT NAME AND SERIES NUMBERS
Ultra-Fit Tangless Female Crimp Terminal 172253 Ultra-Fit Tangless Receptacle Housing 172256 / 172258 TPA Tangless 172264 Ultra-Fit Vertical Header 172286 / 172287 / 172298 / 172299 Ultra-Fit Right Angle Header 172310 / 172316 Ultra-Fit Male Crimp Terminal 216946 Ultra-Fit Plug Housing 202569/216945
3.0 REFERENCE DOCUMENTS
See the appropriate sales drawings for information on specific part numbers and materials. For dimensions refer 1722560003(SD) Ultra-Fit, Tangless, Single Row, Receptacle 1722580003(SD) Ultra-Fit, Tangless, Dual Row, Receptacle 1722532000(SD) Ultra-Fit, Tangless, Female Crimp Terminal 1722640002(SD) Ultra-Fit, Tangless, TPA SD-172286-1000 Ultra-Fit, Vertical, Single Row, Kinked Pin, Vert Header SD-172287-1000 Ultra-Fit, Vertical, Single Row, Solder Clip, Vert Header SD-172298-1000 Ultra-Fit, Vertical, Dual Row, Kinked Pin, Vert Header SD-172299-1000 Ultra-Fit, Vertical, Dual Row, Solder Clip, Vert Header SD-172310-1000 Ultra-Fit, Right Angle, Single Row, Vert Header SD-172316-1000 Ultra-Fit, Right Angle, Dual Row, Vert Header 2169461000-SD Ultra-Fit, Plug, Male Crimp Terminal 2025691000-SD Ultra-Fit, Single Row, Plug 2169451000-SD Ultra-Fit, Dual Row, Plug
REVISION: ECR/ECN INFORMATION: TITLE: APPLICATION SPECIFICATION FOR ULTRA-FIT WIRE TO BOARD AND WIRE TO WRIE CONNECTOR SYSTEM ABCDEFGHIJKLMNOPQRSTUVWX SHEET No. B EC No: 730164 2 of 10 DATE: 1/04/2023 DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY: 1723230003 Leo. Wu Nicolas. Zhang Anson. Yin TEMPLATE FILENAME: APPLICATION_SPECSIZE_A.DOC
4.0 GENERAL APPLICATION NOTES
Appearance: Parts conform to class "B" requirements of cosmetic specification PS-45499-002 except where noted on the sales drawings. Connector Application This connector system is designed to mate gold plating to gold plating OR tin plating to tin plating. Never cross mate tin plated parts to gold plated parts. This connector system is not designed for current sharing (i.e. splitting one current load across multiple circuits) Connectors are not to be mated or unmated while circuits are live except per the current interrupt rating listed in product specification: PS-172323-0001 Packaging The parts should remain in the original Molex packaging until ready for use to prevent damage. Chemical Exposure Do not store terminals or header assemblies near any chemicals listed below as they may cause corrosion in the terminal contacts. Alkalies Ammonia Citrates Phosphates Citrates Sulfur Compounds Amines Carbonates Nitrites Sulfur Nitrites Tartrates
REVISION: ECR/ECN INFORMATION: TITLE: APPLICATION SPECIFICATION FOR ULTRA-FIT WIRE TO BOARD AND WIRE TO WRIE CONNECTOR SYSTEM ABCDEFGHIJKLMNOPQRSTUVWX SHEET No. B EC No: 730164 3 of 10 DATE: 1/04/2023 DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY: 1723230003 Leo. Wu Nicolas. Zhang Anson. Yin TEMPLATE FILENAME: APPLICATION_SPECSIZE_A.DOC Crimped Terminal Extraction Terminal extraction tool: See Molex part# 011-03-0016 instructions online on website. Do not reuse terminals that have been removed with the extraction tool. The receptacle/plug housing can be reused if it was not damaged. Minimum wire bend, cable tie or twist location Circuit Sizes Dim T Min. 2-6 .50” (12.7 mm) 8 .75” (19.1 mm) The “T” dimension defines a “free” length of wire, or a length of wire that is not subject to significant bias by external factors such as a wire tie, wire twisting, or other means of bending or deforming of the wires that repositions them from their natural relaxed state or location where they enter the housing. This dimension is a general recommendation and may need to be adjusted for different wire gauges and wire type and insulation thickness and insulation material. Wires are to be dressed in such a manner to allow the terminals to float freely in the receptacle pocket. Connector Testing Do not use Ultra-Fit connectors as test parts, they are not intended to be used with repeated mating. Follow durability cycles as listed in PS-172323-0001
REVISION: ECR/ECN INFORMATION: TITLE: APPLICATION SPECIFICATION FOR ULTRA-FIT WIRE TO BOARD AND WIRE TO WRIE CONNECTOR SYSTEM ABCDEFGHIJKLMNOPQRSTUVWX SHEET No. B EC No: 730164 4 of 10 DATE: 1/04/2023 DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY: 1723230003 Leo. Wu Nicolas. Zhang Anson. Yin TEMPLATE FILENAME: APPLICATION_SPECSIZE_A.DOC Crimped Terminal Insertion Terminals are inserted in same direction as below picture for both single row and dual row. DO NOT reuse receptacle/plug housing if a crimped terminal was pushed out without an extraction tool. Array arrangement Single Row Receptacle – Terminal position into the housing Dual Row Receptacle – Terminal position into the housing
REVISION: ECR/ECN INFORMATION: TITLE: APPLICATION SPECIFICATION FOR ULTRA-FIT WIRE TO BOARD AND WIRE TO WRIE CONNECTOR SYSTEM ABCDEFGHIJKLMNOPQRSTUVWX SHEET No. B EC No: 730164 5 of 10 DATE: 1/04/2023 DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY: 1723230003 Leo. Wu Nicolas. Zhang Anson. Yin TEMPLATE FILENAME: APPLICATION_SPECSIZE_A.DOC Free Hanging Panel Mount Single Row Plug – Terminal position into the housing Array arrangement Free Hanging Panel Mount Dual Row Plug – Terminal position into the housing TPA Feature Locking Feature Plug Terminal
REVISION: ECR/ECN INFORMATION: TITLE: APPLICATION SPECIFICATION FOR ULTRA-FIT WIRE TO BOARD AND WIRE TO WRIE CONNECTOR SYSTEM ABCDEFGHIJKLMNOPQRSTUVWX SHEET No. B EC No: 730164 6 of 10 DATE: 1/04/2023 DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY: 1723230003 Leo. Wu Nicolas. Zhang Anson. Yin TEMPLATE FILENAME: APPLICATION_SPECSIZE_A.DOC Ensure terminals are fully seated and locked during terminal insertion to the housing TPA Assembly over the wires TPA Feature Locking feature Receptacle Terminal Receptacle Plug
REVISION: ECR/ECN INFORMATION: TITLE: APPLICATION SPECIFICATION FOR ULTRA-FIT WIRE TO BOARD AND WIRE TO WRIE CONNECTOR SYSTEM ABCDEFGHIJKLMNOPQRSTUVWX SHEET No. B EC No: 730164 7 of 10 DATE: 1/04/2023 DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY: 1723230003 Leo. Wu Nicolas. Zhang Anson. Yin TEMPLATE FILENAME: APPLICATION_SPECSIZE_A.DOC Crimp Terminal Appearance Forming marks on female terminal are normal. These are due to stretching of the plating during the forming process and are superficial cracks on the plating surface. Crimp Terminal Function DO not use terminals with damaged front face: Forming Marks Normal Square Front Box Damaged Front Box
REVISION: ECR/ECN INFORMATION: TITLE: APPLICATION SPECIFICATION FOR ULTRA-FIT WIRE TO BOARD AND WIRE TO WRIE CONNECTOR SYSTEM ABCDEFGHIJKLMNOPQRSTUVWX SHEET No. B EC No: 730164 8 of 10 DATE: 1/04/2023 DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY: 1723230003 Leo. Wu Nicolas. Zhang Anson. Yin TEMPLATE FILENAME: APPLICATION_SPECSIZE_A.DOC Crimp Terminal Handling Due to exposed terminal interface, keep crimp terminals on prepackaged reel until they are crimped onto wires. Do not precut and bulk pack terminals due to risk of damaging the contact interface. Store and handle crimped terminals so the interface does not make contact with other terminals or foreign objects. If terminal interface is damaged please discard prior to assembly. Crimping For acceptable crimp tools and specifications see application tooling section on Molex.com listed for each terminal part number. Use with multi strand wire only. Single strand wire should not be used. This female crimp terminal is designed for single wire crimping only, no double wire crimping is allowed. Use only Molex specified crimp tooling, refer to Molex.com for acceptable crimp tooling. Crimped terminals must also meet Molex crimp specifications. Using crimp tooling/specifications other than specified voids any product warranties and will negatively impact mechanical and electrical performance. Header Appearance Discoloration in the bandolier carrier area of the pin is inherent to the plating process and is due to the masking effect of the carrier. This discoloration is in a non-functional area of the pin and will not affect the performance of the header assembly. Refer to cosmetic specification PS-45499- 002. Right Angle Header Appearance Forming marks on header pins are acceptable. Refer to cosmetic specification PS-45499-002.
REVISION: ECR/ECN INFORMATION: TITLE: APPLICATION SPECIFICATION FOR ULTRA-FIT WIRE TO BOARD AND WIRE TO WRIE CONNECTOR SYSTEM ABCDEFGHIJKLMNOPQRSTUVWX SHEET No. B EC No: 730164 9 of 10 DATE: 1/04/2023 DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY: 1723230003 Leo. Wu Nicolas. Zhang Anson. Yin TEMPLATE FILENAME: APPLICATION_SPECSIZE_A.DOC Header Assembly to Board Headers are designed with press fit pegs and need to be pushed into the circuit board. Header should be flush with board after insertion. See below for solder process information. Solder Process Temperatures Wave Solder: 260°C Max Reflow Solder: 260°C Max Reflow Soldering Profile See AS-40000-5013 Plated Thru Hole profile Keep outer ring at 5 mils max with at least 20 mils distance between adjacent metal pads MAX MIN
REVISION: ECR/ECN INFORMATION: TITLE: APPLICATION SPECIFICATION FOR ULTRA-FIT WIRE TO BOARD AND WIRE TO WRIE CONNECTOR SYSTEM ABCDEFGHIJKLMNOPQRSTUVWX SHEET No. B EC No: 730164 10 of 10 DATE: 1/04/2023 DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY: 1723230003 Leo. Wu Nicolas. Zhang Anson. Yin TEMPLATE FILENAME: APPLICATION_SPECSIZE_A.DOC Wave Solder Direction Preferred wave solder direction: