223863-0900 MOLEX | Alldatasheet

Document overview

  • Manufacturer or author: Provided By alldatasheet.com(free datasheet download site)
  • PDF pages: 7

Technical content

Hand Crimp Tool for Ultra-Fit Crimp Terminals Doc. No: 2238630900 Release Date: 11-29-22 UNCONTROLLED COPY Page 1 of 7 Revision: A Revision Date: 11-29-22 ROLL BEND DOWN BEND UP TWIST INSULATION CRIMP HEIGHT WIRE SEAM STRIP LENGTH BRUSH CONDUCTOR CRIMP HEIGHT CUT-OFF TAB BELL MOUTH Application Tooling Specification

FEATURES

 A full cycle ratcheting hand tool ensures complete crimps  Ergonomic soft grip handles for comfortable crimping  A precision terminal locator with wire stop holds terminals in the proper crimping position  Dies and locator from this tool can be used in the Battery Powered Tool Order No. 63816-0270 (110 V) or 63816-0280 (220 V) with the use of the 63816-1920 Power Crimp Adapter  Many tool kits can be used with a single Battery Powered Crimp Tool  This tool is RoHS compliant; however, RoHS compliance is not required  For 16-18 AWG Ultra-Fit terminals, use hand crimp tool 213309-6200 SCOPE Products: Ultra-Fit Tang-less Crimp Terminals, Male and Female, 20 AWG and 22 AWG, (UL1061) Wires. Terminal Series No. Terminal Order No. Wire Size *Insulation Diameter UL1061 Wire is Recommended Strip Length Reel (1) AWG Type mm In. mm In. 172253 172253-6111 172253-6112 20-22 UL1061 1.22-1.50 .048-.059 172253-7123 216946 216946-5111 216946-5112 20-22 UL1061 1.22-1.50 .048-.059 216946-5113 (1) Customer to cut off terminal from reel: 0.20mm (.008”) maximum cut-off tab. * To achieve optimum IPC/WHMA-A-620 insulation crimps, use this insulation OD range. DEFINITION OF TERMS Order Number 223863-0900 Type 4D

Hand Crimp Tool for Ultra-Fit Crimp Terminals Doc. No: 2238630900 Release Date: 11-29-22 UNCONTROLLED COPY Page 2 of 7 Revision: A Revision Date: 11-29-22 CONDITIONS After crimping to the wire, the crimped terminal should measure as follows: Terminal Series No. Wire Size Conductor Crimp Height Width AWG mm In. mm In. Terminal Series No. Wire Size Insulation Crimp Pull Force Minimum Profile Height (Ref.) Width (Ref.) 20 22 AWG mm In. mm In. N Lb. Crimp attribute specifications are as follows: Terminal Series No. Wire Size Bell Mouth Brush Bend Up Bend Down Twist Roll AWG mm In. mm In. Tool Qualification Notes 1. (Ref) means that the dimension provided is approximate because of the wide range of wires, conductor stranding, insulation diameter and insulation hardness. 2. An occasional conductor crimp height measurement should be performed. It must lie between the minimum and maximum crimp height specification. 3. Pull force should be measured with no influence from the insulation crimp. To ensure this, strip the wire long enough so the terminal insulation grips do not contact the wire insulation. Notes 1. To prevent crimped terminals from sticking in the crimp tooling and to maximize crimp tooling life, crimping punches should be lightly lubricated with a stamping fluid (such as Ashburn 7530 Vanishing Oil QD) before using this tool and every 50 crimps thereafter. 2. This tool should only be used for the terminals and wire gauges specified on this sheet. 3. Variations in tools, terminals, wire stranding and insulation types may affect crimp height. 4. This tool is intended for AWG conductor sizes. It may not give good insulation crimp support for insulation sizes outside of the specified range. 5. Molex does not repair hand tools. See warranty on page 6. The replacement parts listed are the only parts available for repair. If the handles or crimp tooling become damaged or worn, a new tool must be purchased. 6. Conductor crimp height should be used as the final criterion for an acceptable crimp. Refer to Molex Quality Crimping Handbook 63800-0029 for additional information on crimping and crimp testing. 7. Molex does not certify hand crimp tools.

Hand Crimp Tool for Ultra-Fit Crimp Terminals Doc. No: 2238630900 Release Date: 11-29-22 UNCONTROLLED COPY Page 6 of 7 Revision: A Revision Date: 11-29-22 How to Adjust Tool Preload (See Figure 12) Hand tool frame preload is factory preset to ensure crimp quality. It may be necessary over the life of the tool to adjust tool handle preload force. Listed below are the steps required to adjust the crimping force of the hand tool to obtain proper crimp conditions: 1. Open the hand tool. 2. Close the handle 2 ratchet clicks. 3. Hold the hand tool in the palm of your hand as shown in Figure 12. Using your index finger, squeeze the link toward the top of the hand tool frame. This will release the preload adjustment wheel. 4. Rotate the setting wheel counterclockwise (CCW) to increase handle force. The numbers will display higher. To decrease handle force, rotate the setting wheel clockwise (CW). 5. Release the link to lock the setting wheel in place. 6. Check the crimp specifications or conduct a pull test after tool handle preload force is adjusted. WARRANTY This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital components are long-life tested. All tools are warranted to be free of manufacturing defects for a period of 30 days. Should such a defect occur, Molex will repair or exchange the tool free of charge. This repair or exchange will not be applicable to altered, misused, or damaged tools. This tool is designed for hand use only. Any clamping, fixturing or use of handle extensions voids this warranty. CAUTION: Molex crimp specifications are valid only when used with Molex terminals and tooling. CAUTIONS: 1. Manually powered hand tools are intended for low-volume use or field repair. This tool is NOT intended for production use. Repetitive use of this tool should be avoided. 2. Insulated rubber handles are not protection against electrical shock. 3. Wear eye protection at all times. 4. Use only the Molex terminals specified for crimping with this tool. Certification Molex does not certify or re-certify hand tools but rather supplies the following guidelines for customers to re-certify hand tools:  This tool is qualified to pull force only. See the Molex website for the Quality Crimp Handbook for more information on pull testing.  If the tool does not meet minimum pull force values, handle preload should be increased and the pull test rerun. (See How to Adjust Preload).  When the hand tool is no longer capable of achieving minimum pull force, it should be taken out of service and replaced. HANDLE CLOSED

2 CLICKS

Hand Crimp Tool for Ultra-Fit Crimp Terminals Doc. No: 2238630900 Release Date: 11-29-22 UNCONTROLLED COPY Page 7 of 7 Revision: A Revision Date: 11-29-22 PARTS LIST Item Number Order Number Description Quantity REF 223863-0900 Hand Crimp Tool Figure 13 1 63810-0104 Spring, Return 1 2 63810-0105 Spring, Ratchet 1 Application Tooling Support Phone: (402) 458-TOOL (8665) E-Mail: toolingsupport@molex.com Website: www.molex.com/applicationtooling Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners. Figure 13