1677AQ02

9119AA2 KISTLER | Alldatasheet

Document overview

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Technical content

© 2013 ... 2018 Kistler Group, Eulachstrasse 22, 8408 Winterthur, Switzerland protected by various intellectual property rights. For more details visit www.kistler.com This information corresponds to the current state of knowledge. Kistler reserves the right to make technical changes. Liability for consequential damage resulting from the use of Kistler products is excluded. Page 1/12 Force MiniDyn Multicomponent Dynamometer up to 4 000 N, cover plate 55x80 mm 9119AA2_003-055e-07.18 Typ 9119AA2 Technical data General configuration (without machine adapter and tool holder) Measuring range (centrical), Fx, Fy, Fz kN –4 ... 4 single components Mx, My N·m –150 ... 150 simult.(centr.), Mx, My, Mz = 0 Calibrated measuring range 100 % Fx, Fy, Fz N 0 ... 4 000 10 % Fx, Fy, Fz N 0 ... 400 1 % Fx, Fy, Fz N 0 ... 40 Overload (centrical), single comp. F x, Fy, Fz kN –4,5/4,5 Threshold N <0,002 Sensitivity F x, Fz pC/N ≈–26 Fy pC/N ≈–13 Linearity Meas. range 10% ... 100% %/FSO ≤±0,3 Meas. range 0% ... <10% %/FSO ≤±0,5 Hysteresis Meas. range 10% ... 100% %/FSO ≤±0,3 Meas. range 0% ... <10% %/FSO ≤±0,5 Crosstalk F z –> Fx, Fy % ≤±2 Fx, Fy –> Fz % ≤±2 Natural frequency fn (x) kHz ≈4,3 (without additional mass) fn (y) kHz ≈4,6 fn (z) kHz ≈4,4 Operating temperature range °C –20 ... 70 Capacitance F x, Fy, Fz pF ≈230 Insulation resistance (20 °C) Ω >1013 Ground isolation Ω >108 Degree of protection EN60529 – IP67 1) Weight Dynamometer kg 1,35 Cover plate kg 0,72 Mounting surface mm 55x80 Multicomponent dynamometer for measuring the three or - thogonal components of a force. Its very low threshold and the high sensitivity allow measuring extremely small forces.

• Small design
• High sensitivity and natural frequency
• Small temperature error
• For cutting force measurements in ultra precision machining
• For general multicomponent force measurement
• Modular system for measurement of cutting forces when turning

Description

The dynamometer consists of four 3-component force sensors mounted under high preload between the cover plate and the two lateral base plates. A low temperature error is obtained by this special mounting of the sensors. Each force sensor contains three crystal rings, of which one is sensitive to pressure in the y-direction and the two others to shear in the x- and z-directions. The outputs of the four mounted force sensors are fed to the 9-pole flanged socket. There are also multicomponent force- moment measurements possible. The four sensors are fitted so that they are ground-isolated. This largely eliminates ground loop problems. The dynamometer is corrosion-resistant and protected against penetration by splashing water or cutting fluid. The dyna- mo-meter including connecting cable Type 1687B5 or Type 1677A5 meets the degree of protection IP67. Application examples

• Multicomponent force measurement of small forces
• Cutting force measurement in – micromachining – superfinish machining – Ultra precision machining of brittle materials 1) with connection cables Type 1687B5, 1689B5, 1677A5, 1679A5

© 2013 ... 2018 Kistler Group, Eulachstrasse 22, 8408 Winterthur, Switzerland protected by various intellectual property rights. For more details visit www.kistler.com This information corresponds to the current state of knowledge. Kistler reserves the right to make technical changes. Liability for consequential damage resulting from the use of Kistler products is excluded. Page 2/12 MiniDyn – Multicomponent Dynamometer up to 4 000 N, cover plate 55x80 mm, Type 9119AA2 9119AA2_003-055e-07.18 Dimensions Mounting The dynamometer can be mounted with eight screws M4 to any face-ground, clean mounting surface such as on a machine tool table. The measuring instrument can also be mounted on a magnetic plate. It must be noted that uneven contact sur - faces may cause internal distortions, placing additional heavy stresses on the individual measuring elements and increasing the cross talk. There are M3 and M5 tapped blind holes in the mounting plate for clamping the force-introducing components such as work-pieces or toolholder. The contact surfaces of the force- introducing parts must be surface ground to achieve good mechanical coupling to the mounting plate. Accessories for example cables Type 1679A..., 1689B... Accessories for example cables Type 1677A..., 1687B...Fig 1: Dimensions of dynamometer Type 9119AA2 Fig. 2: Mounting of dynamometer Type 9119AA2 Pin allocation Pin No. Output signals 1687B/1689B Output signals 1677A/1679A Ground Fx Fy Fz Ground Fx 1 + 2 Fx 3 + 4 Fy 1 + 4 Fy 2 + 3 Fz 1 Fz 2 Fz 3 Fz 4

© 2013 ... 2018 Kistler Group, Eulachstrasse 22, 8408 Winterthur, Switzerland protected by various intellectual property rights. For more details visit www.kistler.com This information corresponds to the current state of knowledge. Kistler reserves the right to make technical changes. Liability for consequential damage resulting from the use of Kistler products is excluded. Page 3/12 MiniDyn – Multicomponent Dynamometer up to 4 000 N, cover plate 55x80 mm, Type 9119AA2 9119AA2_003-055e-07.18 3-component force measurement Fx, Fy, Fz pos. pos. pos.neg. pos. pos. Dynamometer Type 9119AA2 Multi-channel charge amplifier Type 5080Axx3x001 Connection cable Type 1687B5 Output ±10 V Ch1 Fx Ch2 Fy Ch3 Fz IP67 IP65 IP40 Degree of protection EN60529 Fig. 3: Measuring system for 3-component measurement with multi-channel charge amplifier pos. pos. pos.neg. pos. pos. Dynamometer Type 9119AA2 Laboratory charge amplifier Type 5167A41xK Connecting cable Type 1687B5 IP67 IP65 IP20 Degree of protection EN60529 Fig. 4: Measuring system for 3-component measurement with laboratory charge amplifier Processing the measurement signals Charge amplifier channels are also needed to build a complete measurement signal into an electrical voltage. The measured value is exactly proportional to the force acting. Data acquisition and analysis Kistler offers with the Type 5697A1 DAQ system an universal and easy to operate package, consisting of a hardware for the data acquisition and the DynoWare software. For details see data sheet 5697A_000-745. Kistler LabAmp measure. analyze. innovate. Kistler Instrumente AG Winterthur Switzerland Made in Switzerland Output ±10 V Ch1 Fx Ch2 Fy Ch3 Fz

© 2013 ... 2018 Kistler Group, Eulachstrasse 22, 8408 Winterthur, Switzerland protected by various intellectual property rights. For more details visit www.kistler.com This information corresponds to the current state of knowledge. Kistler reserves the right to make technical changes. Liability for consequential damage resulting from the use of Kistler products is excluded. Page 4/12 MiniDyn – Multicomponent Dynamometer up to 4 000 N, cover plate 55x80 mm, Type 9119AA2 9119AA2_003-055e-07.18 6-component force measurement Fx, Fy, Fz, Mx, My, Mz pos. pos. pos.neg. pos. pos. Dynamometer Type 9119AA2 Multi-channel charge amplifier Type 5080Axx8x004 Connection cable Type 1677A5 IP67 IP65 IP40 Degree of protection EN60529 Fig. 5: Measuring system for 6-component measurement with multi-channel charge amplifier pos. pos. pos.neg. pos. pos. Dynamometer Type 9119AA2 Laboratory charge amplifier Type 5167A81xK Connecting cable Type 1677A5 IP67 IP65 IP20 Degree of protection EN60529 Fig. 6: Measuring system for 6-component measurement with laboratory charge amplifier Value a,b for Type 9119AA2: a mm b mm 28,5 32,5 Value a,b for Type 9119AA2: a mm b mm 28,5 32,5 Output ±10 V Ch1 Fx1+2 Ch2 Fx3+4 Ch3 Fy1+4 Ch4 Fy2+3 Ch5 Fz1 Ch6 Fz2 Ch7 Fz3 Ch8 Fz4 Kistler LabAmp measure. analyze. innovate. Kistler Instrumente AG Winterthur Switzerland Made in Switzerland Output ±10 V Ch1 Fx1+2 Ch2 Fx3+4 Ch3 Fy1+4 Ch4 Fy2+3 Ch5 Fz1 Ch6 Fz2 Ch7 Fz3 Ch8 Fz4

© 2013 ... 2018 Kistler Group, Eulachstrasse 22, 8408 Winterthur, Switzerland protected by various intellectual property rights. For more details visit www.kistler.com This information corresponds to the current state of knowledge. Kistler reserves the right to make technical changes. Liability for consequential damage resulting from the use of Kistler products is excluded. Page 5/12 MiniDyn – Multicomponent Dynamometer up to 4 000 N, cover plate 55x80 mm, Type 9119AA2 9119AA2_003-055e-07.18 Typical measuring chain with DAQ system Type 5697A1 Dynamometer Connection cable, high impedance Charge amplifier Connecting cable DAQ system Notebook (from customer side) with DynoWareType 9119AA2 Type 16xx Type 5080A Type 1700A111A2 Type 5697A1 Type 1200A27 Typical measuring chain with LabAmp system Type 5167A... Dynamometer Connection cable, high impedance Charge amplifier with integrated DAQ Notebook (from customer side) with DynoWare Type 9119AA2 Type 16xx Type 5167A…

© 2013 ... 2018 Kistler Group, Eulachstrasse 22, 8408 Winterthur, Switzerland protected by various intellectual property rights. For more details visit www.kistler.com This information corresponds to the current state of knowledge. Kistler reserves the right to make technical changes. Liability for consequential damage resulting from the use of Kistler products is excluded. Page 6/12 MiniDyn – Multicomponent Dynamometer up to 4 000 N, cover plate 55x80 mm, Type 9119AA2 9119AA2_003-055e-07.18 Cutting force measurement during turning Modular system based on dynamometer Type 9119AA2 for measurement of cutting forces when turning outside and in- side diameters on turret lathes.

• Machine adapters for disk-type turrets with: – VDI tool holding fixtures ø16 mm, ø20 mm, ø25 mm, ø30 mm – Coromant Capto C3, C4, C5 clamping unit – HSK-T63 tool holding fixture
• Machine adapter available in straight, left and right configuration
• Tool holders for external turning tools: 8x8 mm, 10x10 mm, 12x12 mm, 16x16 mm, 20x20 mm,
• Tool holders for internal turning tools: ø8 mm, ø10 mm, ø12 mm, ø16 mm Technical data Configuration for measurement of cutting force when turning Max. permitted measuring range Fx, Fz kN –2 ... 2 (Type 9119AA2 mounted on Fy kN –3 ... 3 adapter Type 9119AB30S or 9129AC5S or 9129AH63S with tool adapter Type 9129AE16, a = 25 mm) Permitted measuring ranges Fx, Fy, Fz see (Type 9119AA2 mounted with Fig. 9, 10 remaining adapters) Calibrated measuring range* Fx, Fz N 0 ... 2 000 Fy N 0 ... 3 000 Calibrated partial measuring range* Fx, Fz N 0 ... 200 Fy N 0 ... 300 * Dynamometer Type 9119AA2 is calibrated with mounted machine adapter Type 9119AB30S, tool holder Type 9119AE16 and dummy tool with 25 mm overhang Threshold N <0,01 Nominal sensitivity Fx pC/N ≈–26 Fy pC/N ≈–13 Fz pC/N ≈–26 Sensitivity deviation dependent Fx, Fy, Fz % ≤±1 on the machine adapter Linearity, all ranges Fx, Fy, Fz %/FSO ≤±0,5 Hysteresis, all ranges Fx, Fy, Fz %/FSO ≤0,5 Crosstalk Fz –> Fx, Fy % ≤±3 Fx, Fy –> Fz % ≤±3 Natural frequency fn(x) kHz ≈1,25 fn(y) kHz ≈1,5 fn(z) kHz ≈2,5 Operating temperature range °C –20 ... 70 Capacitance Fx, Fy, Fz pF ≈230 Insulation resistance Ω >1013 Ground isolation Ω >108 Degree of protection EN60529 IP67 Weight Dynamometer kg 1,35 Cover plate kg 0,72 Mounting surface mm 55x80 Connection Fischer flange 9 pin neg. Type 9119AA2 with mounted machine adapter Type 9119AB30S, and tool holder Type 9119AE16 (mass 200g), with dummy tool (mass 280g) Fig. 7: Dynamometer Type 9119AA2 with tool holder Type 9119AE16 and VDI tool holding fixture Type 9119AB30S Fig. 8: Dynamometer Type 9119AA2 with tool holder Type 9119AF16 and VDI tool holding fixture Type 9119AB30R Fc (Fy) Ff (Fz) Fp (Fx)

© 2013 ... 2018 Kistler Group, Eulachstrasse 22, 8408 Winterthur, Switzerland protected by various intellectual property rights. For more details visit www.kistler.com This information corresponds to the current state of knowledge. Kistler reserves the right to make technical changes. Liability for consequential damage resulting from the use of Kistler products is excluded. Page 7/12 MiniDyn – Multicomponent Dynamometer up to 4 000 N, cover plate 55x80 mm, Type 9119AA2 9119AA2_003-055e-07.18 Fig. 9: Max. measuring range of Fc (Fy) of Type 9119AA2 measuring system for various machine adapters as a function of distance a (all forces can occur simultaneously) Mounting The dynamometer is mounted on the tool holding fixture of the disk-type turret using a machine adapter. AMachine adapt- ers for current tool holding fixture systems are offered as ac- cessories. The tool adapter mounted on the mounting plate of the dynamometer accepts the desired lathe tool. Tool adapt- ersfor current sizes of external and internal turning tools are available. On inclined bed machines with two turret disks, the measuring system can be mounted above as well as below the workpiece. To mount the measuring system with radial or axial tool holders on disk-type turret there are available straight, left and right machine adapters to suit dynamometer Type 9119AA2. The measuring system components are designed so that the position of the cutting angle always lies at the height of the axis of rotation (workpiece center) regardless of the mounting orientation. Application

• Measurement of the three cutting forces Fc, Ff, Fp while turn- ing outside and inside diameters on lathes with turret-type tool heads Typical design variants Example 1 Axially mounted dynamometer Type 9119AA2 or turning the outside diameter with machine adapter Type 9119AB30S (VDI tool holding fixture) and tool holder Type 9119AE16. Example 2 Radially mounted dynamometer Type 9119AA2 for turning the inside diameter with machine adapter Type 9119AB30R (VDI tool holding fixture) and tool holder for boring bars Type 9119AF16. Example 3 As example 1 but with additional swarf shield mounted. swarf shield Fig. 10: Max. measuring ranges of Fp (Fx) and Ff (Fz) of Type 9119AA2 measuring system for various machine adapters as a function of distance a (all forces can occur simultaneously) 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 02 55 07 51 00 1251 50 Measuring range [kN] Distance a [mm] Fc_VDI16 Fc_VDI20; C3 Fc_VDI25; C4 Fc_VDI30; C5; HSK-T63 Fc_VDI16 Fc_VDI20; C3 Fc_VDI25; C4 Fc_VDI30; C5; HSK-T63 0.0 0.5 1.0 1.5 2.0 2.5 02 55 07 51 00 1251 50 Measuring range [kN] Distance a [mm] Fp,f_VDI16 Fp,f_VDI20; C3 Fp,f_VDI25; C4 Fp,f_VDI30; C5; HSK-T63

© 2013 ... 2018 Kistler Group, Eulachstrasse 22, 8408 Winterthur, Switzerland protected by various intellectual property rights. For more details visit www.kistler.com This information corresponds to the current state of knowledge. Kistler reserves the right to make technical changes. Liability for consequential damage resulting from the use of Kistler products is excluded. Page 8/12 MiniDyn – Multicomponent Dynamometer up to 4 000 N, cover plate 55x80 mm, Type 9119AA2 9119AA2_003-055e-07.18 Type A øB [mm] C [mm] 9119AB16S VDI 16 43 32 9119AB20S VDI 20 57 40 9119AB25S VDI 25 57 48 9119AB30S VDI 30 67 55 Fig. 11: Machine adapter with straight shank for disk-type turret with VDI tool holding fixture, Type 9119AB...S Fig. 12: Machine adapter with Capto C... for disk-type turret with Coromant-Capto clamping unit, Type 9119AC...S Type A [Capto Type] øB [mm] C [mm] D [mm] 9119AC3S C3 32 20 39 9119AC4S C4 40 24 48 9119AC5S C5 50 22,5 52,5 43,5 13,5 13,5 max. 88 107 2xG1/8" 8x M4x8 29,5 C A B VDI DIN 69880 4x M5x9 coolant connector Dimensions of machine adapters with VDI interface, configu- ration left/right are given in partcommunity: http://kistler.partcommunity.com 13,5 43,5 13,5 107 2xG1/8" max. 88 8x M4x8 26,5 B C D 4x M5x9 coolant connector A A Dimensions of machine adapters with Capto interface, con- figuration left/right are given in partcommunity: http://kistler.partcommunity.com Fig. 13: Machine adapter with HSK-T63 for disk-type turret with HSK-T clamping unit, Type 9119AH63S Dimensions of machine adapters with HSK-T interface, con- figuration left/right are given in partcommunity: http://kistler.partcommunity.com 13,5 13,5 43,5 107 2xG1/8" max. 88 8x M4x8 26,5 76,9 31,9 4x M5x9 coolant connector HSK-T63

© 2013 ... 2018 Kistler Group, Eulachstrasse 22, 8408 Winterthur, Switzerland protected by various intellectual property rights. For more details visit www.kistler.com This information corresponds to the current state of knowledge. Kistler reserves the right to make technical changes. Liability for consequential damage resulting from the use of Kistler products is excluded. Page 9/12 MiniDyn – Multicomponent Dynamometer up to 4 000 N, cover plate 55x80 mm, Type 9119AA2 9119AA2_003-055e-07.18 Fig. 14: Tool holder for lathe chisel for axially mounted dynamometer, Type 9119AE... Fig. 15: Tool holder for boring bars up to ø16 mm with reducing bushings ø16/12 mm, ø16/10, ø16/8 mm, Type 9119AF16 Type A [mm] B [mm] C [mm] 9119AE08 8 12 M5x20 9119AE10 10 14 M5x20 9119AE12 12 16 M6x20 9119AE16 16 20 M6x20 9119AE20 20 29 M6x20 Type A [inch] B [mm] C [mm] 9119AE0,31 0,31 12 M5x20 9119AE0,38 0,38 14 M5x20 9119AE0,50 0,50 16 M6x20 9119AE0,63 0,63 20 M6x20 øA [mm] Reducing bushing Article No. Weight bushing [g] Weight [g] 16 none – 0 ≈230 12 ø16/12 55061003 15 ≈245 10 ø16/10 55061002 20 ≈250 8 ø16/8 55060544 25 ≈255 6,5 34,5 15,5 24 24 6x M5 hexagon socket screw C 1,2 2,5 B A 19 centerline 16 H7 15,5 24 24 6,5 R3,25 16 g7 45 15 A G7 6x M5 hexagon socket screw 4x M6 headless screw SW3 9,5 27 centerline

© 2013 ... 2018 Kistler Group, Eulachstrasse 22, 8408 Winterthur, Switzerland protected by various intellectual property rights. For more details visit www.kistler.com This information corresponds to the current state of knowledge. Kistler reserves the right to make technical changes. Liability for consequential damage resulting from the use of Kistler products is excluded. Page 10/12 MiniDyn – Multicomponent Dynamometer up to 4 000 N, cover plate 55x80 mm, Type 9119AA2 9119AA2_003-055e-07.18 Measuring system components Fig. 16: Configuration of standard components Machine adapter Dynamometer Tool holder Machine adapter left Machine adapter straight Machine adapter right 9119AH63R 9119AC3R 9119AC4R 9119AC5R 9119AB16R 9119AB20R 9119AB25R 9119AB30R 9119AE08 9119AE10 9119AE12 9119AE16 9119AE20 9119AE0,31 9119AE0,38 9119AE0,50 9119AE0,63 9119AH63S 9119AC3S 9119AC4S 9119AC5S 9119AB16S 9119AB20S 9119AB25S 9119AB30S 9119AF16 9119AA2 9119AH63L 9119AC3L 9119AC4L 9119AC5L 9119AB16L 9119AB20L 9119AB25L 9119AB30L

© 2013 ... 2018 Kistler Group, Eulachstrasse 22, 8408 Winterthur, Switzerland protected by various intellectual property rights. For more details visit www.kistler.com This information corresponds to the current state of knowledge. Kistler reserves the right to make technical changes. Liability for consequential damage resulting from the use of Kistler products is excluded. Page 11/12 MiniDyn – Multicomponent Dynamometer up to 4 000 N, cover plate 55x80 mm, Type 9119AA2 9119AA2_003-055e-07.18 Dimensions VDI adapter Shank diameter 16 mm 16 Shank diameter 20 mm 20 Shank diameter 25 mm 25 Shank diameter 30 mm 30 Configuration Straight design S Left design L Right design R Machine adapter with straight shank VDI

• Machine adapter with straight shank for disk-type turret with VDI tool holding fixture (DIN 69880) for Type 9119AA2 9119AB Ordering code Type/Art. No.
• Multicomponent dynamometer 9119AA2 up to 4 kN, cover plate 55x80 mm Included accessories
• Mounting screws M4x25 (8 pieces) 65012704 Machine adapter with Capto
• Machine adapter with Capto for disk-type turret with Coromant- Capto tool holding fixture (ISO 26623) for Type 9119AA2 9119AC Dimensions Capto Size C3 3 Size C4 4 Size C5 5 Configuration Straight design S Left design L Right design R Tool holder for lathe chisel (metric)
• Tool holder for lathe chisel with square shaft for Type 9119AA2 9119AE Dimensions lathe chisel shaft 8x8 mm 08 10x10 mm 10 12x12 mm 12 16x16 mm 16 20x20 mm 20 Included accessories
• Mounting screws (6 pieces) Tool holder for lathe chisel (imperial)
• Tool holder for lathe chisel with square shaft for Type 9119AA2 9119AE0, Dimensions lathe chisel shaft 0,31x0,31" 31 0,38x0,38" 38 0,50x0,50" 50 0,63x0,63" 63 Included accessories
• Mounting screws (6 pieces) Tool holder for boring bars (metric)
• Tool holder for boring bars with round shaft for Type 9119AA2 9119AF16 Included accessories
• Mounting screws M5x16 (6 pieces) 65012895
• Reducing bushing ø16/12 55061003
• Reducing bushing ø16/10 55061002
• Reducing bushing ø16/8 55060544

© 2013 ... 2018 Kistler Group, Eulachstrasse 22, 8408 Winterthur, Switzerland protected by various intellectual property rights. For more details visit www.kistler.com This information corresponds to the current state of knowledge. Kistler reserves the right to make technical changes. Liability for consequential damage resulting from the use of Kistler products is excluded. Page 12/12 MiniDyn – Multicomponent Dynamometer up to 4 000 N, cover plate 55x80 mm, Type 9119AA2 9119AA2_003-055e-07.18 Dimensions HSK-T adapter HSK-T63 63 Configuration Straight design S Left design L Right design R Machine adapter with tapered hollow shank HSK-T

• Machine adapter with tapered hollow shank for disk-type turret with HSK-T tool holding fixture (ISO 12164-3/4) for Type 9119AA2 9119AH Other machine adapters and tool holders on request. Capto is a registered trademark of the Sandvik Group. Optional accessories Type/Art. No. For 3-component force measurement Fx, Fy, Fz
• Connecting cable, 3 wire, with flexible 1687B5 metal sheath (L = 5 m)
• Connecting cable, 3 wire, steel braided, 1687BQ02 flexibel (L = 5 m)
• Extension cable, 3 wire, 1688B5 high insulation (L = 5 m)
• Connecting cable, 3 wire, with flexible 1689B5 metal sheath and angle connector (L = 5 m) For 6-component force and moment measurement Fx, Fy, Fz / Mx, My, Mz
• Connecting cable, 8 wire, with flexible 1677A5 metal sheath (L = 5 m)
• Connecting cable, 8 wire, with steel braided, 1677AQ02 flexibel (L = 5 m)
• Extension cable, 8 wire, 1678A5 high insulation (L = 5 m)
• Connecting cable, 8 wire, with flexible 1679A5 metal sheath and angle connector (L = 5 m)