108-151045 TEC | Alldatasheet
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1 of 13 © 2022 TE Connectivity family of companies All Rights Reserved | Indicates Change *Trademark. TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or com pany names may be trademarks of their respective owners. Product Specification This controlled document is subject to change. For latest revision and Regional Customer Service, visit our website at www.te.com PRODUCT INFORMATION 1-800-522-6752 108-151045 AUGUST 2022 Rev E enetSEAL+ Connector System 1. SCOPE 1.1. Content This specification defines the performance, tests, and quality requirements for the TE Connectivity (TE) 2 position 1.2 mm Sealed Ethernet Connector System (enetSEAL+). 1.2. Qualification When tests are performed on the subject product line, procedures specified in Figure 1 shall be used. All inspections shall be performed using the applicable inspection plan and product drawing. 1.3. Qualification Test Results Successful qualification testing on the subject product line was completed 5FEB2020. T he Qualification Test Report number for this testing is 501-151045. This documentation is on file and available from Engineering Practices and Standards (EPS). 2. APPLICABLE DOCUMENTS AND FORMS The following documents and forms constitute a part of this specification to the extent sp ecified herein. Unless otherwise indicated, the latest edition of the document applies. In the event of conflict between the requirements of this specification and the product drawing, the product drawing shall tak e precedence. In the event of conflict between the requirements of this specification and the referenced documents, this specification shall take precedence. 2.1. TE Documents 108-18782: Product Specification (MCON 1.2 mm Contact System) 108-94414: Product Specification (RF Connector Requirements up to 100 MHz) 114-18464: Application Specification (MCON 1.2 mm Contact System) 408-32254: Instruction Sheet (2P Sealed Ethernet Cap Connectors) 408-32256: Instruction Sheet (2P Sealed Ethernet Plug Connectors) 408-35003: Instruction Sheet (2P Ethernet Termination Workcell) 501-151045: Qualification Test Report (2 Position 1.2 mm Sealed Ethernet Connector Sys tem) 114-151045: Application Specification (enetSEAL+ Connector System) 2.2. Industry Documents SAE/USCAR-2 (Rev 6): Performance Specification for Automotive Electrical Connector System s SAE/USCAR-25 (Rev 3): Ergonomics Specification for Electrical Connections ISO 20653 OPEN ALLIANCE (Version 2.0): BroadR-Reach® Definitions for Communication Channel 3. REQUIREMENTS 3.1. Design and Construction Product shall be of the design, construction, materials and physical dimensions specified on the applicable product drawing. 3.2. Materials Materials used in the construction of this product shall be specified on the applicable prod uct drawing.
3.3. Ratings Voltage : 33 volts AC/DC Current carrying capability of used contacts see specification: 108-18782 Temperature: -40 to +125°C 3.4. RF Connector Performance Requirements See 108-94414 for Performance and Test Descriptions. Characteristic Impedance: 100 ohms diff pair Frequency Range: 1 to 100 MHz 3.5. Test Requirements and Procedures Summary Product is designed to meet the electrical, mechanical and environmental performance requirem ents specified in Figure 1. Unless otherwise specified, all tests shall be performed at ambient environmental conditions. TEST DESCRIPTION REQUIREMENT PROCEDURE Visual inspection No defects *No dust or fluid ingress USCAR-2, Section 5.1.8.3 Terminal-connector insertion force 30 N maximum (single terminal)
60 N maximum (two terminals
inserted simultaneously) USCAR-2, Section 5.4.1.3 A Terminal-connector retention force, primary latching
25 N minimum for plug
40 N minimum for cap
USCAR-2, Section 5.4.1.3 B Terminal-connector retention force, primary & secondary latching, after moisture conditioning
70 N minimum for plug
60 N minimum for cap
USCAR-2, Section 5.4.1.3 B Terminal-connector retention force, primary & secondary latching, after cavity damage 60 N minimum for cap USCAR-2, Section 5.4.1.3 B Terminal-connector retention force, primary & secondary latching, after Temp/Humidity or High Temp Exposure 50 N minimum USCAR-2, Section 5.4.1.3 B TPA Engagement force (Pre-set to Lock)
7 N minimum (w/o terminals)
60 N maximum (w/ terminals)
USCAR-2, Section 5.4.5.2.3 A TPA Disengagement force (Lock to Pre-set) After 2 cycles:
15 N minimum for plug
10 N minimum for cap
USCAR-2, Section 5.4.5.2.3 B TPA Removal force (Pre-set to Off)
7 N minimum for cap
USCAR-2, Section 5.4.5.2.3 B CPA Engagement force (Pre-set to Lock)
60 Newton minimum (unmated)
22 Newton maximum (mated)
USCAR-2, Section 5.4.5.2.3 A Figure 1 (cont.)
TEST DESCRIPTION REQUIREMENT PROCEDURE CPA Disengagement force. (Lock to Pre-set) 9 to 30 N USCAR-2, Section 5.4.5.2.3 B CPA Removal force (Pre-set to Off) 30 N minimum USCAR-2, Section 5.4.5.2.3 B Connector-connector audible click 7 dB minimum USCAR-2, Section 5.4.7.3 Connector-connector audible click (moisture conditioned) 5 dB minimum USCAR-2, Section 5.4.7.3 Connector-connector mating force 45 N maximum USCAR-2, Section 5.4.2.3 A USCAR-25, Table 3.1, Class 2 Connector-connector retention force, primary lock engaged, CPA disengaged 110 N minimum USCAR-2, Section 5.4.2.3 B Connector-connector un-mating force, primary lock disengaged/disabled 75 N maximum USCAR-2, Section 5.4.2.3 B Primary lock deflection force 6 to 51 N USCAR-2, Section 5.4.2.3 C Polarization feature effectiveness, mis-mated No damage, no mating, and no electrical contact.
135 N load for 3 seconds
USCAR-2, Section 5.4.4.3 Connector drop No damage that could affect functionality. USCAR-2, Section 5.4.8.3 Cavity damage susceptibility TPA cannot fully seat with a load of 60 N applied when a terminal is partially seated USCAR-2, Section 5.4.9.3 Connector mounting feature mechanical strength No damage to the connector mounting feature from a 50 N load in directions F1 to F5 or a
110 N load in the F6 direction
USCAR-2, Section 5.4.11.3 Connector cycling No physical damage USCAR-2, Section 5.1.7.3 Dry circuit resistance 15 milliohms maximum USCAR-2, Section 5.3.1.3 Voltage drop 15 milliohms maximum USCAR-2, Section 5.3.2.3 Mechanical shock with continuity monitoring USCAR-2, Section 5.1.9.4 No discontinuities ≥ 7 ohms for more than 1 microsecond. See Note. USCAR-2, Section 5.4.6.3 Class V2 per Table 5.4.6.3A Vibration with continuity monitoring USCAR-2, Section 5.1.9.4 No discontinuities ≥ 7 ohms for more than 1 microsecond. See Note. USCAR-2, Section 5.4.6.3 Class V2 per Table 5.4.6.3B Insulation resistance 100 megaohms minimum at 500 volts direct current USCAR-2, Section 5.5.1.3 Figure 1 (cont.)
TEST DESCRIPTION REQUIREMENT PROCEDURE *Environmental Test Group 4 (2325106-1 samples) were tested in reference to SAE J2030. Acceptance criteria for SAE J2030 were as follows: 20 megaohms minimum at 1000 volts direct current. Thermal shock with continuity monitoring USCAR-2, Section 5.1.9.4. No discontinuities ≥ 7 ohms for more than 1 microsecond. See Note. USCAR-2, Section 5.6.1.3 -40°C to +125°C, 100 cycles Temperature/humidity cycling USCAR-2, Section 5.1.9.4. See Note. USCAR-2, Section 5.6.2.3 -40°C to +125°C, 320 hours High temperature exposure USCAR-2, Section 5.1.9.4. See Note. USCAR-2, Section 5.6.3.3 +125°C for 1008 hours Fluid resistance USCAR-2, Section 5.1.9.4. See Note. *Fluid not required per USCAR-2 USCAR-2, Section 5.6.4.3 Fluids include: Gasoline Diesel fuel Engine oil Ethanol Power steering fluid ATF Engine coolant Brake fluid Diesel Exhaust Fluid (DEF) *Roundup Original (23°C, 7.5% Concentration) *Gear Oil 90wt (85°C) Submersion No evidence of leakage, USCAR-2, Section 5.1.9.4. See Note. USCAR-2, Section 5.6.5.3 Pressure/Vacuum leak, initial No evidence of leakage. 48 kPa (7 psig): pressure and vacuum *Flange Seal Tested to 28 kPa (4 psig): pressure and vacuum USCAR-2, Section 5.6.6.3 Pressure/Vacuum leak, after temperature/humidity cycling or high temperature exposure No evidence of leakage. 28 kPa (4 psig): pressure and vacuum *Flange Seal Tested to 14 kPa (2 psig): pressure and vacuum USCAR-2, Section 5.6.6.3 Figure 1 (cont.)
High Pressure Spray USCAR-2, Section 5.1.9.4. Figure 1. Test Requirements and Procedures
(a) See Paragraph 4.1.A and Figure 5. (b) Numbers indicate sequence in which tests were performed. Figure 2. Mechanical Test Sequences
(a) See Paragraph 4.1.A and Figure 6. (b) Numbers indicate sequence in which tests are performed. (c) Test specimens divided into two groups. The first group is used to measure dry circui t resistance. The second group is used to measure voltage drop and continuity monitoring. Figure 3. Electrical Test Sequences
(a) See Paragraph 4.1.A and Figure 7. (b) Numbers indicate sequence in which tests were performed. group contains the maximum wire size. (e) This sequence of testing does not include the flange seal. (f) High Pressure Spray was performed prior to Submersion in some of the test groups. seal failures due to dust or fluid ingress. (h) The flange seal was tested separate from the peripheral and matte seal. See Figure 1 for more detail . Figure 4. Environmental Sealing Test Sequences
- QUALITY ASSURANCE PROVISIONS
selected at random from current production. Figure 5. Sample Quantities for Mechanical Test Sequences
August 2022 Rev E 10 of 13 Test Group Plug Assembly Mating Assembly Mounting Clip Wire Cover Wire Size Wire Type Mated Connector Quantity Comments 2292906-X 2292937-X — — 18 AWG TXL 12 Max Wire 2292906-1 2325106-1 2325098-2 — 18 AWG TXL 10 Max Wire 2292906-1 2325106-1 2325098-4 — 18 AWG TXL 10 Max Wire 2292906-1 2325106-1 2325098-8 — 18 AWG TXL 10 Max Wire 2292906-1 2325103-1 — — 18 AWG TXL 6 Max Wire 2292906-1 2325103-7 — — 18 AWG TXL 6 Max Wire 2292906-1 2325102-1 2325098-2 — 18 AWG TXL 6 Max Wire 2292906-1 2325102-1 2325098-8 — 18 AWG TXL 6 Max Wire 2292906-1 2325102-7 — — 18 AWG TXL 6 Max Wire 2292906-1 2339032-1 — — 18 AWG TXL 12 Max Wire 2292906-1 2339032-7 — — 18 AWG TXL 12 Max Wire 2292906-1 2366735-2 — — 18 AWG TXL 6 Max Wire 2292906-X 2292937-X — — 18 AWG TXL 10 Max Wire 2292906-1 2325106-1 — — 18 AWG TXL 10 Max Wire 2292906-1 2325103-1 — — 18 AWG TXL 9 Max Wire 2292906-1 2339032-1 — — 18 AWG TXL 10 Max Wire 2292906-1 2339032-7 — — 18 AWG TXL 10 Max Wire 2292906-X 2292937-X — — 22 AWG TXL 5 Min Wire 2292906-1 2339032-1 — — 18 AWG TXL 5 Max Wire 2292906-1 2339032-7 — — 18 AWG TXL 10 Max Wire 2292906-1 2366735-4 — — 18 AWG TXL 5 Max Wire 2292906-1 2366735-3 — — 18 AWG TXL 5 Max Wire 2292906-1 2366735-1 — — 18 AWG TXL 5 Max Wire 2292906-1 2366735-2 — — 18 AWG TXL 5 Max Wire 2292906-1 2366735-4 — — 18 AWG TXL 10 Max Wire 2292906-1 2366735-3 — — 18 AWG TXL 5 Max Wire 2292906-1 2366735-1 — — 18 AWG TXL 5 Max Wire 2292906-1 2366735-2 — — 18 AWG TXL 5 Max Wire 2292906-X 2292937-X — — 22 AWG TXL 5 Min Wire 2292906-1 2339032-1 — — 18 AWG TXL 5 Max Wire 2292906-1 2366735-3 — — 18 AWG TXL 10 Max Wire 2292906-1 2366735-1 — — 18 AWG TXL 5 Max Wire 2292906-1 2366735-2 — — 18 AWG TXL 5 Max Wire 2292906-X 2292937-X — — 22 AWG TXL 10 Min Wire 2292906-1 2339032-1 — — 22 AWG TXL 10 Min Wire 2292906-1 2339032-7 — — 18 AWG TXL 10 Max Wire 2292906-1 2366735-3 — — 18 AWG TXL 10 Max Wire 2292906-1 2366735-1 — — 18 AWG TXL 5 Max Wire 2292906-1 2366735-2 — — 18 AWG TXL 5 Max Wire 2292906-1 2325106-1 — — 22 AWG TXL 5 Min Wire 2292906-1 2325103-1 — — 22 AWG TXL 5 Min Wire 2292906-1 2339032-1 — — 18 AWG TXL 10 Max Wire 2292906-1 2339032-7 — — 18 AWG TXL 10 Max Wire 2292906-1 2366735-2 — — 18 AWG TXL 6 Max Wire 7 2292906-1 2325106-1 — — 22 AWG TXL 5 Min Wire 2292906-1 2325103-1 — — 22 AWG TXL 5 Min Wire 2292906-1 2325106-1 — — 22 AWG TXL 10 Min Wire 2292906-1 2325103-1 — — 22 AWG TXL 10 Min Wire 2292906-1 2339032-1 — — 22 AWG TXL 10 Min Wire 2292906-1 2339032-7 — — 22 AWG TXL 10 Min Wire
20 AWG Champlain UTP 1 (15m)
22 AWG Champlain UTP 1 (15m)
Figure 6. Sample Quantities for Electrical Test Sequences
20 AWG Champlain UTP 5 —
August 2022 Rev E 13 of 13 4.3. Acceptance Acceptance is based on verification that the product meets the requirements of Figure 1. Fa ilures attributed to equipment, test setup or operator deficiencies shall not disqualify the product. When product failure occurs, corrective action shall be taken and specimens resubmitted for qualification. Testing to confirm corrective action is required before resubmittal. 4.4. Quality Conformance Inspection The applicable quality inspection plan shall specify the sampling acceptable quality level to be used. Dimensional and functional requirements shall be in accordance with the applicable product drawing and this specification.