163PLL-PW VISHAY | Alldatasheet
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Technical content
Document Number: 28347 For technical questi ons, contact: aluminumcaps2@vishay.com www.vishay.com Revision: 07-Aug-08 1 Aluminum Capacitors Power Long Life Printed Wiring 162/163 PLL-PW Vishay BCcomponents
FEATURES
- Polarized aluminum electrolytic capacitors, non-solid electrolyte
- Large types, minimized dimensions, cylindrical aluminum case, insulated with a blue sleeve
- Provided with keyed polarity
- Very long useful life: 5000 hours at 105 °C
- Low ESR, high ripple current capability
- Temperature range up to 105 °C
- High resistance to shock and vibration
APPLICATIONS
- Computer, telecommunication and industrial systems
- Smoothing and filtering
- Standard and switched mode power supplies
- Energy storage in pulse systems MARKING The capacitors are marked (where possible) with the following information:
- Rated capacitance (in µF)
- Tolerance on rated capacitance, code letter in accordance with IEC 60062 (M for ± 20 %)
- Rated voltage (in V)
- Date code (YYMM)
- Name of manufacturer
- Code for factory of origin
- Polarity of the terminals and ‘−’ sign to indicate the negative terminal, visible from the top and/or side of the capacitor
- Code number
- Climatic category in accordance with IEC 60068 QUICK REFERENCE DATA DESCRIPTION VALUE 162 163 Nominal case size (Ø D x L in mm) 25 x 30 to 40 x 100 Rated capacitance range (E6 series), CR 470 to 150 000 µF 68 to 3300 µF Tolerance on CR ± 20 % Rated voltage range, UR 10 to 100 V 200 to 400 V Category temperature range - 40 to + 105 °C Endurance test at 105 °C 2000 hours Useful life at 105 °C 5000 hours Useful life at 40 °C, 1.9 x I R applied 150 000 hours Shelf life at 0 V, 105 °C 500 hours Based on sectional specification IEC 60384-4/EN130300 Climatic category IEC 60068 40/105/56 Fig.1 Component outlines ° ° RoHS COMPLIANT SELECTION CHART FOR CR, UR AND RELEVANT NOMINAL CASE SIZES FOR 162 SERIES (Ø D x L in mm) CR (µF) UR (V) 10 16 25 40 63 100 470 - - - - - 25 x 30 680 - - - - - 25 x 40 1000 - - - - 25 x 30 30 x 40 1500 - - - - 25 x 40 35 x 40 2200 - - - 25 x 30 30 x 40 35 x 50 - - - - - 40 x 40 3300 - - - 25 x 40 35 x 40 40 x 50 4700 - - 25 x 30 30 x 40 35 x 50 40 x 70 ---- 4 0 x 4 0- 6800 - 25 x 30 25 x 40 35 x 40 40 x 50 40 x 100 10 000 25 x 30 25 x 40 30 x 40 35 x 50 40 x 70 - - - - 40 x 40 - - 15 000 25 x 40 30 x 40 35 x 40 40 x 50 40 x 100 - 22 000 30 x 40 35 x 40 35 x 50 40 x 70 - - -- 4 0 x 4 0--- 33 000 35 x 40 35 x 50 40 x 50 40 x 100 - - - 40 x 40 - - - - 47 000 35 x 50 40 x 50 40 x 70 - - - 40 x 40 - − --- 68 000 40 x 50 40 x 70 40 x 100 - - - 100 000 40 x 70 40 x 100 - - - - 150 000 40 x 100 - - - - -
Vishay BCcomponents Aluminum Capacitors Power Long Life Printed Wiring www.vishay.com For technical questions , contact: aluminumcaps2@vishay.com Document Number: 28347
2 Revision: 07-Aug-08
DIMENSIONS in millimeters AND AVAILABLE FORMS SELECTION CHART FOR CR, UR AND RELEVANT NOMINAL CASE SIZES FOR 163 SERIES (Ø D x L in mm) CR (µF) UR (V) 200 250 385 400 68 - - 25 x 30 25 x 30 100 - 25 x 30 25 x 40 25 x 40 150 25 x 30 25 x 40 30 x 40 30 x 40 220 25 x 40 30 x 40 35 x 40 35 x 40 330 30 x 40 35 x 40 35 x 50 35 x 50 - - 40 x 40 40 x 40 470 35 x 40 35 x 50 40 x 50 40 x 50 - 40 x 40 - - 680 35 x 50 40 x 50 40 x 70 40 x 70 40 x 50 - - - 1000 40 x 50 40 x 70 40 x 100 40 x 100 1500 40 x 70 40 x 100 - - 2200 40 x 100 - - - Fig.2 Printed wiring pin version Case Ø D = 25 mm 4.9 ± 0.2 Ø D + 1 max. L + 5 max.L 10 ± 0.1 12.5 ± 0.1 1.3 (3 x) 2.5 Case Ø D = 25 mm Fig.3 Mounting hole diagram viewed from component side Fig.4 Printed wiring pin version 4.9 ± 0.2 Ø D + 1 max. L + 5 max.L Case Ø D = 30 mm Fig.5 Mounting hole diagram viewed from component side 17.5 ± 0.1 7.5 ± 0.1 1.3 (4 x) 15 ± 0.1 2.5 Case Ø D = 30 mm
Document Number: 28347 For technical ques tions, contact: aluminumcaps2@vishay.com www.vishay.com Revision: 07-Aug-08 3 162/163 PLL-PW Aluminum Capacitors Power Long Life Printed Wiring Vishay BCcomponents Table 1 MOUNTING When a number of capacitors are connected in a bank, they must not be closer together than 15 mm, when no derating of ripple current and/or temperature is applied. Pin numbers 2, 3 and 4 (if present) must be free from the electrical circuit. Case Ø D = 35 mm L + 5 max. 4.9 ± 0.2 L Ø D + 1 max. Fig.6 Printed wiring pin version 17.5 ± 0.1 7.5 ± 0.1 1.3 (4 x) 15 ± 0.1 2.5 Fig.7 Mounting hole diagram viewed from component side Case Ø D = 35 mm Case Ø D = 40 mm Fig.8 Printed wiring pin version L + 5 max. 5.1 ± 0.1 L Ø D + 1 max. 20 ± 0.1 1.3 (5 x) 10 ± 0.1 17.5 ± 0.1 20 ± 0.1 2.5 Case Ø D = 40 mm Fig.9 Mounting hole diagram viewed from component side DIMENSIONS in millimeters, MASS AND PACKAGING QUANTITIES PW versions NOMINAL CASE SIZE Ø D x L Ø Dmax. Lmax. MASS (g) PACKAGING QUANTITIES (units per box) CARDBOARD BOX DIMENSIONS L x W x H 25 x 30 26 35 ≈ 24 100 290 x 280 x 50 25 x 40 26 45 ≈ 28 100 290 x 280 x 60 30 x 40 31 45 ≈ 38 100 340 x 330 x 60 35 x 40 36 45 ≈ 51 50 390 x 198 x 60 35 x 50 36 55 ≈ 66 50 390 x 198 x 70 40 x 40 41 45 ≈ 78 50 440 x 223 x 60 40 x 50 41 55 ≈ 82 50 440 x 223 x 70 40 x 70 41 75 ≈ 110 25 230 x 230 x 90 40 x 100 41 105 ≈ 176 25 230 x 230 x 120
Vishay BCcomponents Aluminum Capacitors Power Long Life Printed Wiring www.vishay.com For technical questions , contact: aluminumcaps2@vishay.com Document Number: 28347
4 Revision: 07-Aug-08
- Unless otherwise specified, all electrical values in Tables 2 and 3 apply at Tamb = 20 °C, P = 86 to 106 kPa, RH = 45 to 75 %. ORDERING EXAMPLE Electrolytic capacitor 162 series 10 000 µF/25 V; ± 20 % Nominal case size: Ø 30 x 40 mm Table 2 ELECTRICAL DATA SYMBOL DESCRIPTION CR rated capacitance at 100 Hz IR rated RMS ripple current at 100 Hz and 105 °C IL1 max. leakage current after 1 minute at UR IL5 max. leakage current after 5 minutes at UR ESR max. equivalent series resistance at 100 Hz Z max. impedance at 10 kHz Former 12NC: 222216256103 ELECTRICAL DATA AND ORDERING INFORMATION FOR 162 SERIES UR (V) CR 100 Hz (µF) NOMINAL CASE SIZE Ø D x L (mm) IR 100 Hz 105 °C (A) IL1 1m i n (mA) IL5 5m i n (mA) ESR 100 Hz (mΩ) Z 10 kHz (mΩ) ORDERING CODE 10 000 25 x 30 3.17 0.60 0.20 48 37 54103E3 15 000 25 x 40 4.21 0.90 0.30 34 27 54153E3 22 000 30 x 40 5.05 1.32 0.44 29 23 54223E3 33 000 35 x 40 5.63 1.98 0.66 27 22 54333E3 47 000 35 x 50 6.19 2.82 0.94 26 21 54473E3 47 000 40 x 40 6.19 2.82 0.94 26 21 44473E3 68 000 40 x 50 7.64 4.08 1.36 21 18 54683E3 100 000 40 x 70 10.0 6.00 2.00 16 15 54104E3 150 000 40 x 100 12.9 9.00 3.00 13 12 54154E3 6800 25 x 30 3.11 0.65 0.22 50 37 55682E3 10 000 25 x 40 4.09 0.96 0.32 36 27 55103E3 15 000 30 x 40 4.97 1.44 0.48 30 23 55153E3 22 000 35 x 40 5.53 2.12 0.71 29 22 55223E3 33 000 35 x 50 6.08 3.17 1.06 28 21 55333E3 33 000 40 x 40 6.08 3.17 1.06 28 21 45333E3 47 000 40 x 50 7.46 4.52 1.51 22 18 55473E3 68 000 40 x 70 9.70 6.53 2.18 17 15 55683E3 100 000 40 x 100 12.90 9.60 3.20 13 12 55104E3 4700 25 x 30 2.94 0.71 0.24 56 37 56472E3 6800 25 x 40 3.93 1.02 0.34 39 27 56682E3 10 000 30 x 40 4.81 1.50 0.50 32 23 56103E3 15 000 35 x 40 5.43 2.25 0.75 30 22 56153E3 22 000 35 x 50 5.98 3.30 1.10 29 21 56223E3 22 000 40 x 40 5.98 3.30 1.10 29 21 46223E3 33 000 40 x 40 5.98 3.30 1.10 29 21 56533E3 47 000 40 x 70 9.43 7.05 2.35 18 15 56473E3 68 000 40 x 100 12.44 10.20 3.40 14 12 56683E3 2200 25 x 30 2.36 0.53 0.18 87 54 57222E3 3300 25 x 40 3.17 0.79 0.27 60 38 57332E3 4700 30 x 40 3.93 1.13 0.38 48 33 57472E3 6800 35 x 40 4.59 1.63 0.55 42 31 57682E3 10 000 35 x 50 5.03 2.40 0.80 41 29 57103E3 10 000 40 x 40 5.03 2.40 0.80 41 29 47103E3 15 000 40 x 50 6.09 3.60 1.20 33 24 57153E3 22 000 40 x 70 8.34 5.28 1.76 23 18 57223E3 33 000 40 x 100 10.97 7.92 2.64 18 15 57333E3 1000 25 x 30 1.55 0.38 0.13 202 155 58102E3 1500 25 x 40 2.10 0.57 0.19 137 109 58152E3 2200 30 x 40 2.72 0.83 0.28 100 79 58222E3 3300 35 x 40 3.44 1.25 0.42 75 61 58332E3 4700 35 x 50 4.09 1.78 0.60 62 53 58472E3 4700 40 x 40 4.09 1.78 0.60 62 53 48472E3 6800 40 x 50 5.10 2.57 0.86 47 40 58682E3 10 000 40 x 70 6.86 3.78 1.26 34 29 58103E3 15 000 40 x 100 9.31 5.67 1.89 25 21 58153E3 100 470 25 x 30 1.42 0.28 0.10 240 155 59471E3 680 25 x 40 1.90 0.41 0.14 167 109 59681E3 1000 30 x 40 2.48 0.60 0.20 120 79 59102E3 1500 35 x 40 3.17 0.90 0.30 88 61 59152E3 2200 35 x 50 3.79 1.32 0.44 72 53 59222E3 2200 40 x 40 3.79 1.32 0.44 72 53 49222E3 3300 40 x 50 4.81 1.98 0.66 53 40 59332E3 4700 40 x 70 6.49 2.82 0.94 38 29 59472E3 6800 40 x 100 8.80 4.08 1.36 28 21 59682E3
Document Number: 28347 For technical ques tions, contact: aluminumcaps2@vishay.com www.vishay.com Revision: 07-Aug-08 5 162/163 PLL-PW Aluminum Capacitors Power Long Life Printed Wiring Vishay BCcomponents Table 3 ELECTRICAL DATA AND ORDERING INFORMATION FOR 163 SERIES UR (V) CR 100 Hz (µF) NOMINAL CASE SIZE Ø D x L (mm) IR 100 Hz 105 °C (A) IL1 1m i n (mA) IL5 5m i n (mA) ESR 100 Hz (mΩ) Z 10 kHz (mΩ) ORDERING CODE 200 150 25 x 30 0.72 0.18 0.06 950 710 52151E3 220 25 x 40 0.96 0.26 0.09 650 485 52221E3 330 30 x 40 1.29 0.40 0.14 442 330 52331E3 470 35 x 40 1.66 0.57 0.19 321 240 52471E3 680 35 x 50 2.09 0.82 0.28 237 185 52681E3 680 40 x 40 2.09 0.82 0.28 237 185 42681E3 1000 40 x 50 2.71 1.20 0.40 167 133 52102E3 1500 40 x 70 3.75 1.80 0.60 114 90 52152E3 2200 40 x 100 5.24 2.64 0.88 79 62 52222E3 250 100 25 x 30 0.67 0.15 0.05 1060 710 53101E3 150 25 x 40 0.92 0.22 0.08 710 485 53151E3 220 30 x 40 1.28 0.33 0.11 492 330 53221E3 330 35 x 40 1.65 0.49 0.17 325 240 53331E3 470 35 x 50 2.01 0.70 0.24 256 185 53471E3 470 40 x 40 2.01 0.70 0.24 256 185 43471E3 680 40 x 50 2.59 1.02 0.34 182 133 53681E3 1000 40 x 70 3.58 1.50 0.50 125 90 53102E3 1500 40 x 100 5.05 2.25 0.75 85 62 53152E3 385 68 25 x 30 0.61 0.16 0.06 1650 1260 58689E3 100 25 x 40 0.82 0.23 0.08 1120 855 58101E3 150 30 x 40 1.10 0.35 0.12 755 580 58151E3 220 35 x 40 1.44 0.51 0.17 525 405 58221E3 330 35 x 50 1.84 0.77 0.26 360 280 58331E3 330 40 x 40 1.84 0.77 0.26 360 280 48331E3 470 40 x 50 2.37 1.09 0.36 260 205 58471E3 680 40 x 70 3.24 1.58 0.53 180 140 58681E3 1000 40 x 100 4.54 2.31 0.78 125 100 58102E3 400 68 25 x 30 0.39 0.16 0.06 3200 2660 56689E3 100 25 x 40 0.53 0.24 0.08 2180 1810 56101E3 150 30 x 40 0.72 0.36 0.12 1460 1210 56151E3 220 35 x 40 0.94 0.52 0.17 1010 830 56221E3 330 35 x 50 1.24 0.79 0.26 680 570 56331E3 330 40 x 40 1.24 0.79 0.26 680 570 46331E3 470 40 x 50 1.59 1.12 0.37 485 407 56471E3 680 40 x 70 2.18 1.63 0.54 336 282 56681E3 1000 40 x 100 3.07 2.40 0.80 230 193 56102E3 ADDITIONAL ELECTRICAL DATA PARAMETER CONDITIONS VALUE Voltage Surge voltage ≤ 200 V versions U s = 1.15 x UR ≥ 385 V versions U s = 1.1 x UR Reverse voltage Urev ≤ 1V Current Leakage current After 1 minute at UR IL1 ≤ 0.006 CR x UR +4µ A After 5 minutes at UR IL5 ≤ 0.002 CR x UR +4µ A Inductance Equivalent series inductance (ESL) Case Ø D = 25 mm max. 25 nH Case Ø D = 30 and 35 mm max. 30 nH Case Ø D = 40 mm max. 35 nH
Vishay BCcomponents Aluminum Capacitors Power Long Life Printed Wiring www.vishay.com For technical questions , contact: aluminumcaps2@vishay.com Document Number: 28347
6 Revision: 07-Aug-08
RIPPLE CURRENT AND USEFUL LIFE Table 4 MULTIPLIER OF RIPPLE CURRENT (IR) AS A FUNCTION OF FREQUENCY FREQUENCY (Hz) IR MULTIPLIER UR =1 0t o2 5V U R = 40 to 100 V U R = 200 to 400 V 50 0.93 0.91 0.86 100 1.00 1.00 1.00 200 1.04 1.05 1.13 400 1.07 1.09 1.21 1000 1.11 1.13 1.29 2000 1.13 1.15 1.32 4000 1.15 1.18 1.35 ≥ 10 000 1.18 1.22 1.40 1.3 1.2 1.1 1.0 0.8 0.5 0.0 Tamb (°C) 1.4 1.5 1.6 1.7 1.8 1.9 2.0 2.1 2.2 2.3 (1) 2.4 2.5 2.6 2.7 IA IR life multiplier 1.21.5 2.5 4060100 150200 300 400 600 100 11040 90 80706050 IA = actual ripple current at 100 Hz IR = rated ripple current at 100 Hz and 105 °C (1) Useful life at 105 °C and I R applied: 5000 hours Fig.10 Multiplier of useful life as a functi on of ambient temperature and ripple current load
Document Number: 28347 For technical ques tions, contact: aluminumcaps2@vishay.com www.vishay.com Revision: 07-Aug-08 7 162/163 PLL-PW Aluminum Capacitors Power Long Life Printed Wiring Vishay BCcomponents Table 5 TEST PROCEDURES AND REQUIREMENT TEST PROCEDURE (quick reference) REQUIREMENTSNAME OF TEST REFERENCE Endurance IEC 60384-4/ EN130300 subclause 4.13 T amb = 105 °C; UR applied; 2000 hours UR ≤ 100 V; ΔC/C: ± 15 % UR > 100 V; ΔC/C: ± 10 % ESR ≤ 1.3 x spec. limit Z ≤ 2 x spec. limit IL5 ≤ spec. limit Useful life CECC 30301 subclause 1.8.1 Tamb = 105 °C; UR and IR applied; 5000 hours UR ≤ 100 V; ΔC/C: ± 45 % UR > 100 V; ΔC/C: ± 30 % ESR ≤ 3 x spec. limit Z ≤ 3 x spec. limit IL5 ≤ spec. limit no short or open circuit, no visible damage total failure percentage: UR ≤ 100 V: ≤ 1 %; UR > 100 V: ≤ 3 % Shelf life (storage at high temperature) IEC 60384-4/ EN130300 subclause 4.17 Tamb = 105 °C; no voltage applied; 500 hours After test: UR to be applied for 30 minutes, 24 to 48 hours before measurement ΔC/C: ± 10 % ESR ≤ 1.2 x spec. limit IL5 ≤ 2 x spec. limit
Document Number: 91000 www.vishay.com Revision: 18-Jul-08 1 Disclaimer Legal Disclaimer Notice Vishay All product specifications and data are subject to change without notice. Vishay Intertechnology, Inc., its affiliates, agents, and employees, and all persons acting on its or their behalf (collectively, “Vishay”), disclaim any and all liability for any errors, inaccuracies or incompleteness contained herein or in any other disclosure relating to any product. Vishay disclaims any and all li ability arising out of the use or application of any product described herein or of any information provided herein to the maximum extent permit ted by law. The product specifications do not expand or otherwise modify Vishay’s terms and conditions of purcha se, including but not limited to the warranty expressed therein, which apply to these products. No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this document or by any conduct of Vishay. The products shown herein are not designed for use in medi cal, life-saving, or life-sustaining applications unless otherwise expressly indicated. Customers using or selling Vishay products not expressly indicated for use in such applications do so entirely at their own risk and agree to fully indemnify Vishay for any damages arising or resulting from such use or sale. Please contact authorized Vishay personnel to obtain written terms and conditions regarding products designed for such applications. Product names and markings noted herein may be trademarks of their respective owners.