408-8705 MACOM | Alldatasheet
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/C0073/C0110/C0115/C0116/C0114/C0117/C0099/C0116/C0105/C0111/C0110/C0083/C0104/C0101/C0101/C0116/C0067/C0114/C0105/C0109/C0112/C0105/C0110/C0103/C0068/C0105/C0101/C0065/C0115/C0115/C0101/C0109/C0098/C0108/C0105/C0101/C0115/C0102/C0111/C0114 /C0065/C0077/C0080/C0076/C0073/C0045/C0066/C0079/C0078/C0068/C0042/C0044/C0080/C0076/C0065/C0083/C0084/C0073/C0045/C0071/C0082/C0073/C0080/C0042/C0044/C0097/C0110/C0100/C0052/C0048/C0056/C0045/C0056/C0055/C0048/C0053 /C0076/C0079/C0067/C0066 /C0049/C0111/C0102/C0054/C0069/C0050/C0048/C0048/C0056/C0084/C0121/C0099/C0111/C0069/C0108/C0101/C0099/C0116/C0114/C0111/C0110/C0105/C0099/C0115/C0067/C0111/C0114/C0112/C0111/C0114/C0097/C0116/C0105/C0111/C0110/C0044/C0072/C0097/C0114/C0114/C0105/C0115/C0098/C0117/C0114/C0103/C0044/C0080/C0065 /C0065/C0108/C0108/C0073/C0110/C0116/C0101/C0114/C0110/C0097/C0116/C0105/C0111/C0110/C0097/C0108/C0082/C0105/C0103/C0104/C0116/C0115/C0082/C0101/C0115/C0101/C0114/C0118/C0101/C0100 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/C0049/C0049/C0046/C0053/C0049/C0091/C0046/C0052/C0053/C0051/C0093/C0049/C0050/C0046/C0050/C0057/C0091/C0046/C0052/C0056/C0052/C0093/C0082/C0101/C0100/C0049/C0052/C0057/C0048/C0053/C0051/C0052/C0045/C0049/C0082/C0101/C0100 /C0054 /C0049/C0049/C0053/C0049/C0091/C0052/C0053/C0051/C0093/C0049/C0050/C0050/C0057/C0091/C0052/C0056/C0052/C0093/C0049/C0053/C0046/C0052/C0055/C0091/C0046/C0054/C0048/C0057/C0093/C0049/C0054/C0046/C0050/C0054/C0091/C0046/C0054/C0052/C0048/C0093/C0066/C0108/C0117/C0101/C0049/C0052/C0057/C0048/C0053/C0051/C0053/C0045/C0049/C0066/C0108/C0117/C0101 /C0052 /C0049/C0049/C0046/C0053/C0049/C0091/C0046/C0052/C0053/C0051/C0093/C0049/C0050/C0046/C0050/C0057/C0091/C0046/C0052/C0056/C0052/C0093/C0049/C0053/C0046/C0052/C0055/C0091/C0046/C0054/C0048/C0057/C0093/C0049/C0054/C0046/C0050/C0054/C0091/C0046/C0054/C0052/C0048/C0093/C0089/C0101/C0108/C0108/C0111/C0119/C0049/C0052/C0057/C0048/C0053/C0051/C0054/C0045/C0049/C0089/C0101/C0108/C0108/C0111/C0119 /C0050 /C0049/C0049/C0046/C0053/C0049/C0091/C0046/C0052/C0053/C0051/C0093/C0049/C0050/C0046/C0050/C0057/C0091/C0046/C0052/C0056/C0052/C0093/C0082/C0101/C0100/C0049/C0052/C0057/C0048/C0052/C0049/C0048/C0045/C0049/C0082/C0101/C0100 Figure 1 /C0049/C0046 /C0073/C0078/C0084/C0082/C0079/C0068/C0085/C0067/C0084/C0073/C0079/C0078 This instruction sheet provides information on product application and a maintenance and inspection procedure for the crimping dies listed in Figure 1. The dies are used in Hydraulic Crimping Head 1490746–1 and Hydraulic Hand Tool 1490749–1. For detailed information on the crimping head and hand tool, refer to the instructions packaged with these tools. These dies are designed to crimp AMPLI–BOND and PLASTI–GRIP terminals on wire sizes 8 to 2 AWG, and Pre–Insulated AMPOWER terminals on wire size 2 AWG. Dies are coated with a preservative to prevent rust and corrosion. Wipe preservative from dies, particularly from crimping areas. /C0065/C0108/C0108 /C0100/C0105/C0109/C0101/C0110/C0115/C0105/C0111/C0110/C0115 /C0105/C0110 /C0116/C0104/C0105/C0115 /C0100/C0111/C0099/C0117/C0109/C0101/C0110/C0116 /C0097/C0114/C0101 /C0105/C0110 /C0109/C0105/C0108/C0108/C0105/C0109/C0101/C0116/C0101/C0114/C0115 /C0091/C0119/C0105/C0116/C0104 /C0105/C0110/C0099/C0104/C0101/C0115 /C0105/C0110 /C0098/C0114/C0097/C0099/C0107/C0101/C0116/C0115/C0093/C0046 /C0073/C0108/C0108/C0117/C0115/C0116/C0114/C0097/C0116/C0105/C0111/C0110/C0115 /C0097/C0110/C0100 /C0102/C0105/C0103/C0117/C0114/C0101/C0115 /C0097/C0114/C0101 /C0102/C0111/C0114 /C0114/C0101/C0102/C0101/C0114/C0101/C0110/C0099/C0101 /C0111/C0110/C0108/C0121 /C0097/C0110/C0100 /C0097/C0114/C0101 /C0110/C0111/C0116 /C0100/C0114/C0097/C0119/C0110 /C0116/C0111 /C0115/C0099/C0097/C0108/C0101/C0046 /C0050/C0046 /C0068/C0073/C0069/C0073/C0078/C0083/C0084/C0065/C0076/C0076/C0065/C0084/C0073/C0079/C0078/C0065/C0078/C0068/C0082/C0069/C0077/C0079/C0086/C0065/C0076/C0040/C0070/C0105/C0103/C0117/C0114/C0101/C0050/C0041 /C0068/C0111 /C0110/C0111/C0116 /C0111/C0112/C0101/C0114/C0097/C0116/C0101 /C0116/C0111/C0111/C0108 /C0119/C0105/C0116/C0104/C0111/C0117/C0116 /C0100/C0105/C0101/C0115/C0046 /C0065/C0118/C0111/C0105/C0100 /C0112/C0101/C0114/C0115/C0111/C0110/C0097/C0108 /C0105/C0110/C0106/C0117/C0114/C0121/C0046 /C0065/C0108/C0119/C0097/C0121/C0115 /C0107/C0101/C0101/C0112 /C0102/C0105/C0110/C0103/C0101/C0114/C0115 /C0099/C0108/C0101/C0097/C0114 /C0111/C0102 /C0100/C0105/C0101/C0115 /C0119/C0104/C0101/C0110 /C0097/C0099/C0116/C0105/C0118/C0097/C0116/C0105/C0110/C0103 /C0112/C0111/C0119/C0101/C0114 /C0117/C0110/C0105/C0116/C0046 /C0050/C0046/C0049/C0046 /C0068/C0105/C0101/C0073/C0110/C0115/C0101/C0114/C0116/C0105/C0111/C0110 1. Refer to the chart in Figure 1 and verify that you have the proper die set for the terminal and wire size being used. 2. Before inserting dies in head, loosen socket head cap screws holding insulation crimping section of dies in place. See Figure 1. If screws are not loosened, dies may not fit into head of tool because of close tolerance. 3. Release the button and rock the die back–and–forth until the nest snaps in place. /C0078/C0079/C0084/C0069 /C0105 /C0067/C0065/C0085/C0084/C0073/C0079/C0078 /C0033 /C0068/C0065/C0078/C0071/C0069/C0082
/C0052/C0048/C0056/C0045/C0056/C0055/C0048/C0053/C0067/C0114/C0105/C0109/C0112/C0105/C0110/C0103 /C0068/C0105/C0101 /C0065/C0115/C0115/C0101/C0109/C0098/C0108/C0105/C0101/C0115 /C0051/C0111/C0102 /C0054/C0082/C0101/C0118/C0065 /C0084/C0121/C0099/C0111 /C0069/C0108/C0101/C0099/C0116/C0114/C0111/C0110/C0105/C0099/C0115 /C0067/C0111/C0114/C0112/C0111/C0114/C0097/C0116/C0105/C0111/C0110 /C0051/C0046/C0050/C0046 /C0073/C0110/C0115/C0117/C0108/C0097/C0116/C0105/C0111/C0110 /C0067/C0114/C0105/C0109/C0112 /C0065/C0100/C0106/C0117/C0115/C0116/C0109/C0101/C0110/C0116 This adjustment is made to both stationary and moving dies after they have been placed in crimping head. /C0067/C0114/C0105/C0109/C0112/C0105/C0110/C0103 /C0068/C0105/C0101/C0115 /C0104/C0097/C0118/C0101 /C0102/C0111/C0117/C0114 /C0115/C0111/C0099/C0107/C0101/C0116 /C0104/C0101/C0097/C0100 /C0099/C0097/C0112 /C0115/C0099/C0114/C0101/C0119/C0115 /C0097/C0110/C0100 /C0116/C0119/C0111 /C0112/C0105/C0110/C0045/C0107/C0101/C0121/C0115 /C0102/C0111/C0114 /C0105/C0110/C0115/C0117/C0108/C0097/C0116/C0105/C0111/C0110 /C0099/C0114/C0105/C0109/C0112 /C0097/C0100/C0106/C0117/C0115/C0116/C0109/C0101/C0110/C0116/C0046 1. The dies have three insulation crimp positions. The adjustment is made by moving a pin–key (see Figure 1). When the pin–key is pushed all the way in, the insulation crimping section of the die is in the loose position; when the pin–key is halfway out, the insulation crimping section of the die is in the medium position; when the pin–key is all the way out, the insulation crimping section of the die is in the tight position. 2. To adjust the insulation crimp, loosen socket head cap screws and push pin–key all the way in so that insulation crimp section of the die is in the loose position. 3. Press and hold insulation die down against the pin–key. This will prevent the spring–loaded pin–key from popping back. 4. Tighten socket head cap screws. /C0077/C0097/C0107/C0101 /C0099/C0101/C0114/C0116/C0097/C0105/C0110 /C0105/C0110/C0115/C0117/C0108/C0097/C0116/C0105/C0111/C0110 /C0099/C0114/C0105/C0109/C0112/C0105/C0110/C0103 /C0115/C0101/C0099/C0116/C0105/C0111/C0110/C0115 /C0111/C0102 /C0109/C0111/C0118/C0105/C0110/C0103 /C0097/C0110/C0100 /C0115/C0116/C0097/C0116/C0105/C0111/C0110/C0097/C0114/C0121 /C0100/C0105/C0101/C0115 /C0097/C0114/C0101 /C0098/C0111/C0116/C0104 /C0097/C0100/C0106/C0117/C0115/C0116/C0101/C0100 /C0116/C0111 /C0116/C0104/C0101 /C0115/C0097/C0109/C0101/C0112/C0111/C0115/C0105/C0116/C0105/C0111/C0110/C0046 5. Perform a test crimp (refer to Paragraph 3.1). /C0065/C0077/C0080/C0076/C0073/C0045/C0066/C0079/C0078/C0068 /C0097/C0110/C0100 /C0065/C0077/C0080/C0079/C0087/C0069/C0082 /C0116/C0101/C0114/C0109/C0105/C0110/C0097/C0108/C0115 /C0112/C0114/C0111/C0118/C0105/C0100/C0101 /C0097 /C0127/C0103/C0114/C0105/C0112/C0034 /C0111/C0110 /C0119/C0105/C0114/C0101 /C0105/C0110/C0115/C0117/C0108/C0097/C0116/C0105/C0111/C0110/C0046 /C0080/C0076/C0065/C0083/C0084/C0073/C0045/C0071/C0082/C0073/C0080 /C0116/C0101/C0114/C0109/C0105/C0110/C0097/C0108/C0115 /C0112/C0114/C0111/C0118/C0105/C0100/C0101 /C0111/C0110/C0108/C0121 /C0097 /C0127/C0115/C0117/C0112/C0112/C0111/C0114/C0116/C0034 /C0102/C0111/C0114 /C0116/C0104/C0101 /C0119/C0105/C0114/C0101/C0046 6. Remove crimped terminal from dies and visually inspect the insulation crimp portion of terminal. The insulation crimp should “ grip” wire insulation (when using AMPLI–BOND or AMPOWER terminals) or provide “ support” for wire insulation (when using PLASTI–GRIP terminals). 7. If the insulation crimp does not grip or support wire insulation as described in step 6, loosen socket head cap screws and set the pin–keys in the medium position. Then follow Steps 3 and 4. 8. Make another test crimp over previously crimped terminal. 9. Remove crimped terminal from dies and visually inspect insulation crimp. 10. Repeat adjustment as necessary until desired insulation crimp is obtained. Do NOT use a tighter setting than required. 11. Refer to Paragraph 3.4 and Figure 4 for crimp inspection procedure. /C0051/C0046/C0051/C0046 /C0067/C0111/C0108/C0111/C0114 /C0067/C0111/C0100/C0101 Terminals and dies are color coded as listed and shown in Figure 1. The dies have the terminal size stamped in the wire barrel crimp sections of both the moving and stationary dies. When crimped, the wire size will appear on both sides of the terminal wire barrel. The wire size appearing on the crimped wire barrel should always agree with the wire size stamped on the terminal tongue. /C0051/C0046/C0052/C0046 /C0067/C0114/C0105/C0109/C0112 /C0073/C0110/C0115/C0112/C0101/C0099/C0116/C0105/C0111/C0110 Inspect crimped terminals by checking the features described in Figure 4. /C0065/C0077/C0080/C0076/C0073/C0045/C0066/C0079/C0078/C0068 /C0116/C0101/C0114/C0109/C0105/C0110/C0097/C0108/C0115 /C0097/C0114/C0101 /C0115/C0104/C0111/C0119/C0110 /C0105/C0110 /C0070/C0105/C0103/C0117/C0114/C0101 /C0052/C0046 /C0073/C0110/C0115/C0112/C0101/C0099/C0116/C0105/C0111/C0110 /C0112/C0114/C0111/C0099/C0101/C0100/C0117/C0114/C0101 /C0105/C0115 /C0116/C0104/C0101 /C0115/C0097/C0109/C0101 /C0102/C0111/C0114 /C0065/C0077/C0080/C0079/C0087/C0069/C0082 /C0097/C0110/C0100 /C0080/C0076/C0065/C0083/C0084/C0073/C0045/C0071/C0082/C0073/C0080 /C0116/C0101/C0114/C0109/C0105/C0110/C0097/C0108/C0115/C0046 Use only the terminals that meet the conditions shown in the “ACCEPT” column. “REJECT” terminals can be avoided through careful use of instructions in Paragraphs 3.1 and 3.2, and by performing regular die maintenance described in Section 4. /C0052/C0046 /C0077/C0065/C0073/C0078/C0084/C0069/C0078/C0065/C0078/C0067/C0069/C0047/C0073/C0078/C0083/C0080/C0069/C0067/C0084/C0073/C0079/C0078 Regular inspections should be performed by quality control personnel. A record of scheduled inspections should remain with the dies and/or be supplied to the supervisory personnel responsible for the dies. Though recommendations call for at least one inspection a month, the inspection frequency should be based on the amount of use, ambient working conditions, operator training and skill, and established company standards. These inspections should be performed in the following sequence: /C0052/C0046/C0049/C0046 /C0067/C0108/C0101/C0097/C0110/C0105/C0110/C0103 Do not allow deposits of dirt, grease, or foreign matter to accumulate in the die closure area, or on the bottoming surfaces of the dies. These deposits may prevent the dies from bottoming fully and may also cause excessive wear in the die closure surfaces, thereby affecting the quality of the crimp. The dies should be wiped clean frequently with a clean cloth. /C0052/C0046/C0050/C0046 /C0086/C0105/C0115/C0117/C0097/C0108 /C0073/C0110/C0115/C0112/C0101/C0099/C0116/C0105/C0111/C0110 Visually inspect the die closure surfaces for flattened, broken, pitted, or chipped conditions. Although dies may gage within permissible limits, worn or damaged die closure surfaces are objectionable and can affect the quality of the crimp. Examples of possible damaged die surfaces are shown in Figure 5. /C0078/C0079/C0084/C0069 /C0105 /C0078/C0079/C0084/C0069 /C0105 /C0078/C0079/C0084/C0069 /C0105 /C0078/C0079/C0084/C0069 /C0105
/C0052/C0048/C0056/C0045/C0056/C0055/C0048/C0053/C0067/C0114/C0105/C0109/C0112/C0105/C0110/C0103/C0068/C0105/C0101 /C0065/C0115/C0115/C0101/C0109/C0098/C0108/C0105/C0101/C0115 /C0082/C0101/C0118/C0065/C0054/C0111/C0102 /C0054 /C0084/C0121/C0099/C0111 /C0069/C0108/C0101/C0099/C0116/C0114/C0111/C0110/C0105/C0099/C0115 /C0067/C0111/C0114/C0112/C0111/C0114/C0097/C0116/C0105/C0111/C0110 /C0053/C0046 /C0082/C0069/C0080/C0076/C0065/C0067/C0069/C0077/C0069/C0078/C0084 /C0065/C0078/C0068 /C0082/C0069/C0080/C0065/C0073/C0082 The parts listed in Figure 9 are customer– replaceable. A complete inventory can be stocked and controlled to prevent lost time when replacement of parts is necessary. Order replacement parts through your Tyco Electronics Representative, or call 1–800–526–5142, or send a facsimile of your purchase order to 1–717–986–7605, or write to: CUSTOMER SERVICE (38–35) TYCO ELECTRONICS CORPORATION P .O. BOX 3608 HARRISBURG, PA 17105–3608 Dies may be returned for evaluation and repair. For die repair service, contact a representative at 1–800–526–5136. /C0054/C0046 /C0082/C0069/C0086/C0073/C0083/C0073/C0079/C0078 /C0083/C0085/C0077/C0077/C0065/C0082/C0089 /C0083Updated document to corporate requirements /C0083New format /C0049 /C0050 /C0051 /C0052 /C0053 /C0054 /C0055 /C0056 /C0057 /C0049/C0048 /C0049/C0049 /C0049/C0050 /C0073/C0084/C0069/C0077/C0068/C0069/C0083/C0067/C0082/C0073/C0080/C0084/C0073/C0079/C0078/C0081/C0084/C0089 /C0080/C0069/C0082/C0068/C0073/C0069 /C0083/C0069/C0084 /C0078/C0085/C0077/C0066/C0069/C0082/C0083 /C0065/C0078/C0068 /C0067/C0079/C0077/C0080/C0079/C0078/C0069/C0078/C0084 /C0080/C0065/C0082/C0084 /C0078/C0085/C0077/C0066/C0069/C0082/C0083 /C0073/C0084/C0069/C0077/C0068/C0069/C0083/C0067/C0082/C0073/C0080/C0084/C0073/C0079/C0078/C0068/C0073/C0069 /C0083/C0069/C0084/C0049/C0052/C0057/C0048/C0053/C0051/C0052/C0045/C0049/C0049/C0052/C0057/C0048/C0053/C0051/C0053/C0045/C0049/C0049/C0052/C0057/C0048/C0053/C0051/C0054/C0045/C0049/C0049/C0052/C0057/C0048/C0052/C0049/C0048/C0045/C0049 /C0049 /C0087/C0097/C0115/C0104/C0101/C0114/C0052 /C0051/C0048/C0054/C0048/C0057/C0056/C0045/C0051/C0051/C0048/C0054/C0048/C0057/C0056/C0045/C0051/C0051/C0048/C0054/C0048/C0057/C0056/C0045/C0051/C0051/C0048/C0054/C0048/C0057/C0056/C0045/C0051 /C0050 /C0083/C0099/C0114/C0101/C0119/C0052 /C0050/C0051/C0048/C0051/C0048/C0045/C0053/C0050/C0051/C0048/C0051/C0048/C0045/C0055/C0050/C0051/C0048/C0051/C0048/C0045/C0055/C0050/C0051/C0048/C0051/C0048/C0045/C0055 /C0051 /C0073/C0110/C0115/C0117/C0108/C0097/C0116/C0105/C0111/C0110 /C0073/C0110/C0115/C0101/C0114/C0116/C0050 /C0051/C0049/C0051/C0051/C0051/C0057/C0045/C0050/C0049/C0052/C0057/C0048/C0053/C0052/C0048/C0045/C0049/C0051/C0049/C0051/C0051/C0051/C0057/C0045/C0049/C0052/C0053/C0056/C0054/C0049/C0045/C0049 /C0052 /C0065/C0100/C0106/C0117/C0115/C0116/C0109/C0101/C0110/C0116 /C0075/C0101/C0121/C0050 /C0051/C0048/C0056/C0057/C0052/C0055/C0045/C0049/C0051/C0049/C0051/C0050/C0057/C0050/C0045/C0050/C0051/C0049/C0051/C0050/C0057/C0050/C0045/C0049/C0051/C0049/C0051/C0050/C0057/C0050/C0045/C0049 /C0053 /C0083/C0112/C0114/C0105/C0110/C0103/C0050 /C0051/C0048/C0050/C0051/C0056/C0048/C0051/C0048/C0050/C0051/C0056/C0048/C0051/C0048/C0050/C0051/C0056/C0048/C0051/C0048/C0050/C0051/C0056/C0048 /C0054 /C0065/C0110/C0118/C0105/C0108 /C0066/C0097/C0114/C0114/C0101/C0108/C0049 /C0049/C0052/C0057/C0048/C0052/C0048/C0057/C0045/C0049/C0049/C0052/C0057/C0048/C0052/C0048/C0057/C0045/C0050/C0049/C0052/C0057/C0048/C0052/C0048/C0057/C0045/C0051/C0049/C0052/C0057/C0048/C0052/C0048/C0057/C0045/C0052 /C0055 /C0076/C0111/C0099/C0097/C0116/C0111/C0114/C0049 /C0051/C0048/C0055/C0049/C0051/C0048/C0045/C0049/C0051/C0048/C0055/C0049/C0051/C0048/C0045/C0049/C0051/C0048/C0055/C0049/C0051/C0048/C0045/C0050/C0051/C0048/C0055/C0049/C0051/C0048/C0045/C0051 /C0056 /C0083/C0108/C0101/C0101/C0118/C0101/C0050 /C0051/C0048/C0054/C0051/C0054/C0051/C0051/C0048/C0054/C0051/C0054/C0051/C0051/C0048/C0054/C0051/C0054/C0051/C0051/C0048/C0054/C0051/C0054/C0051 /C0057 /C0083/C0112/C0114/C0105/C0110/C0103/C0050 /C0051/C0045/C0051/C0048/C0052/C0054/C0054/C0056/C0045/C0053/C0051/C0045/C0051/C0048/C0052/C0054/C0054/C0056/C0045/C0053/C0051/C0045/C0051/C0048/C0052/C0054/C0054/C0056/C0045/C0053/C0054/C0045/C0053/C0057/C0054/C0056/C0051/C0045/C0056 /C0049/C0048/C0083/C0099/C0114/C0101/C0119/C0050 /C0050/C0045/C0050/C0049/C0048/C0048/C0048/C0045/C0056/C0050/C0045/C0050/C0049/C0048/C0048/C0048/C0045/C0056/C0050/C0045/C0050/C0049/C0048/C0048/C0048/C0045/C0056/C0050/C0045/C0050/C0049/C0048/C0048/C0048/C0045/C0056 /C0049/C0049/C0073/C0110/C0100/C0101/C0110/C0116/C0101/C0114 /C0066/C0097/C0114/C0114/C0101/C0108/C0049 /C0049/C0052/C0057/C0048/C0052/C0049/C0049/C0045/C0049/C0049/C0052/C0057/C0048/C0052/C0049/C0049/C0045/C0050/C0049/C0052/C0057/C0048/C0052/C0049/C0049/C0045/C0051/C0049/C0052/C0057/C0048/C0052/C0049/C0049/C0045/C0052 /C0049/C0050/C0087/C0097/C0115/C0104/C0101/C0114/C0050 /C0049/C0045/C0053/C0057/C0054/C0056/C0049/C0045/C0056/C0049/C0045/C0053/C0057/C0054/C0056/C0049/C0045/C0056/C0049/C0045/C0053/C0057/C0054/C0056/C0049/C0045/C0056/C0049/C0045/C0053/C0057/C0054/C0056/C0049/C0045/C0056 Figure 9