VKP-15H42 TY | Alldatasheet
Document overview
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Technical content
Features
– Limiting continuous current 32 A at 85°C – Wide voltage range Typical Applications – ABS control – Blower fans – Car alarm – Cooling fan – Engine control – Fuel pump – Hazard warning signal – Heated front screen – Heated rear screen – Ignition – Lamps front, rear, fog light – Interior lights – Main switch/supply relay – Seat control – Seatbelt pretensioner – Sun roof – Turn signal – Valves – Window lifter – Wiper control Please contact Tyco Electronics for relay application support. Design – ELV compliant – Open: flux tight type – Sealed: washable type Weight – Approx. 19 g (0.67 oz.) open version – Approx. 22 g (0.77 oz.) sealed version Nominal Voltage
12 V or 24 V
PCB terminals, for assembly on printed circuit boards Conditions All parametric, environmental and endurance tests are performed according to EIA Standard RS-407-A at standard test conditions unless otherwise noted: 23°C ambient temperature, 20 - 50% RH, 998.9 ±33.9 hPa. For general storage and processing recommendations please refer to our Application Notes and especially to Storage in the “Glossary” page 23 or at http://relays.tycoelectronics.com/ appnotes/ VKP_3d01 Disclaimer All technical performance data apply to the relay as such, specific conditions of the individual application are not considered. Please always check the suitability of the relay for your intended purpose. We do not assume any responsibility or liability for not complying herewith. We recommend to com plete our questionnaire and to request our technical service. Any responsibility for the application of the product remains with the customer only. All specifications a re subject to change without notification. All rights of Tyco Electronics are reserved. VKP to bedisco ntinuedbyen d of 20
VKP (Open – Sealed) PCB Relays Single Relays Catalog 1308028-2 Revised 6-2009 All specifications subject to change. Consult Tyco Electronics for latest specifications. 157 X .748 MAX. (19.0) .715 MAX. (18.2) .150 MAX. (3.8) .911 MAX. (23.1) ECR2130-6 .878 MAX. (22.3) .150 MAX. (3.81) EXCLUDING SOLDER 1.04 MAX. (26.5) .866 MAX. (22.0) ECR2131-E ø .055 (1.4)2 x .083 (2.1) .062 (1.6) .086 (2.2) 2 x .043 (1.1) 2 x .062 (1.6) 2 x .086 (2.2) 5 12 4 .586 (14.88) .211 (5.35).134 (3.4) .148 (3.75) .213 (5.4) .147 (3.73) .092 (2.33) .467 (11.87) .161 (4.08) .483 (12.28) 3 4 5 1 2 4 4 ECR2132-M ø .055 (1.4)2x .083 (2.1) 2 x .043 (1.1) 2 x .062 (1.6) 2 x .086 (2.2) 5 12 .211 (5.35) .19 MAX. (4.8) .148 (3.75) .289 MAX. (7.3) .147 (3.73).467 (11.87) .161 (4.08) .483 (12.28) 5 1 2 4 4 ECR2133-V Mounting Hole Layout (bottom view) Open version Sealed Version Dimensional Drawing VKP Open Version Dimensional Drawing VKP Sealed Version VKP to bedisco ntinuedbyen d of 20
VKP (Open – Sealed) PCB Relays Single Relays Catalog 1308028-2 Revised 6-2009 All specifications subject to change. Consult Tyco Electronics for latest specifications. 158 Contact Data Typical areas of application Contact configuration Circuit symbol (see also Pin assignment) Rated voltage Rated current Limiting continuous current 23°C 85°C 105°C Contact material Max. switching voltage/power Max. switching current On Off 2) Min. recommended current Voltage drop at 10 A (initial) Mechanical endurance (without load) Electrical endurance (example of resistive load) 1) Inrush current for lamp load. 2) See load limit curve. Resistive/inductive loads High inrush, lamp and capacitive loads
1 Make contact/ 1 Changeover contact/ 1 Make contact/ 1 Changeover contact/
1 Form A 1 Form C 1 Form A 1 Form C
32 A 25/32 A 32 A 25/32 A
40 A 30/40 A 40 A 30/40 A
25 A 15/25 A 25 A 15/25 A
AgNi0.15 (VKP-*42) AgSnO 2 (VKP-*52) See load limit curve NC/NO NC/NO
100 A 30 A/100 A 180 A 30 A/180 A
60 A 30 A/60 A 60 A 30 A/60 A
1 A at 5 V
Typ. 15 mV Typ. 20/15 mV Typ. 20 mV Typ. 25/20 mV > 107 operations 105 operations at 40 A, 14 V, on NO contact 3 5 C 3 5 C
50 W 200 W
0.5 1 2 3 45 7 10 20 Switching Current (A) Switchng Voltage (VDC) 30 40 ECR2128-U Safe breaking, arc extinguished (normally open contact) for resistive loads. TE1091-B1 TE1086-A1 Circuit Diagram
1 Make contact/1 Form A 1 Changeover contact/1 Form C
VKP (Open – Sealed) PCB Relays Single Relays Catalog 1308028-2 Revised 6-2009 All specifications subject to change. Consult Tyco Electronics for latest specifications. 159 Contact Data Typical areas of application Contact configuration Circuit symbol (see also Pin assignment) Rated voltage Rated current Limiting continuous current 23°C 85°C 105°C Contact material Max. switching voltage/power Max. switching current On Off Steady-state flashing 3) Open Sealed Alternate flashing Open Sealed Min. recommended load 5) Voltage drop (initial) at 10 A Mechanical endurance (without load) Electrical endurance 1) Center contact pin 4 to be connected to positive potential. 2) Inrush current for lamp load. 3) Continuous On-Off cycling of a single set of lamps at 60 to 90 operations per minute and approx. a 50% duty cycle. 4) Continuous cycling between two sets of lamps with one set switched by the NO contacts and the other by the NC contacts, at 60 to 90 operations per minute and approx. a 50% duty cycle. 5) See chapter Diagnostics of Relays in our Application Notes page 31 or consult the internet at http://relays.tycoelectronics.com /appnotes/ Flashing lamps
1 Make contact/ 1 Changeover contact/
1 Form A 1 Form C
30 A 20/30 A
35 A 25/35 A
25 A 15/25 A
2 (VKP-***72) 1) See load limit curve on previous page High current version High current version NC/NO
240 A 60/240 A
30 A 10/30 A
25 A 10/25 A
100 mV max. for NO contacts, 200 mV max. for NC contacts, typ. 40 mV Typ. 10 7 operations See application information below 3 5(–) 4(+) Coil Data Available for nominal voltages 12 V / 24 V Nominal power consumption of the unsuppressed coil at nominal voltage 1.6 W Test voltage winding/contact 500 VACrms Maximum ambient temperature range –40 to +125°C Operate time at nominal voltage Typ. 5 ms Release time at nominal voltage 1) Typ. 3 ms 1) For unsuppressed relay coil. Note: A low resistive suppression device in parallel to the relay coil increases the release time and reduces the lifetime caused by increased erosion and/or higher risk of contact tack welding. VKP to bedisco ntinuedbyen d of 20
VKP (Open – Sealed) PCB Relays Single Relays Catalog 1308028-2 Revised 6-2009 All specifications subject to change. Consult Tyco Electronics for latest specifications. 160
Application Information
Load Polarity: VKP series relays for flashing lamp applications are constructed with special AgSnO movable contacts and standard AgSnO stationary contacts. This causes the relay to be sensitive to the polarity of the load voltage. This type of VKP relay must be mechanized in the circuit such that the more positive con- nection is made to the movable contact (identified as terminal 4 in the wiring diagrams). Failure to do so will nullify the benefit of the special AgSnO contact material and will result in significantly reduced relay life. Typical Applications: Typical applications: VKP series relays for flashing lamp applications are typically used for turn signals, hazard warning, emergency vehi- cle, and security system applications. They may also be suitable for high in-rush current capacitive loads such as audio amplifiers. Use on inductive loads or loads with high continuous load currents should be avoided. The relay should also not be used in applications, which do not have a significant make current, as high contact voltage drop may result. Note: The VKP-*72 series relay with special AgSnO contact material replaces the VKP-XXX32 standard current and the VKP-*62 high current PdCu/AgNi0.15 contact relays. High Current Relays: VKP-***72 series relays for flashing lamp applications are generally suitable for passenger car, light truck with or without special trailering requirements, and medium duty truck, and emergency vehicle applications. They are also generally suitable for security system applications for flashing lamps and for most audio amplifier applications. This relay is also recommended for alternating flasher applications, such as emergency vehicles. This version has much improved performance on the normally open contacts, so optimum life can be attained for alternating applications by using two normally open relays and powering the coils alternately. Electrical Life Test Information High current relays: 3 bulb T/S system, combined turn signal and hazard warning with special trailering (test requirements): 3 bulb 2.1 million operations 6 bulb 194 K operations 7 bulb 259 K operations 14 bulb 497 K operations TOTAL 3.0 million operations This application represents about the limit of the performance capability of the "Flashing Lamp” type VKP relay. It should be noted that the low current operations have very little effect on the product life where as the 14 bulb (only) loads can be expected to fail at less than 1 million operations. Note: Bulb as used here is a 27 Watt turn signal bulb, trade #1156. Testing includes operations at –40°C, 23°C, and 85°C. Design Considerations: It should be noted that although the VKP series relays are capable of handling relatively high currents, when applying the product under high current and high ambient temperature conditions, providing adequate con- ductor volume is critical, as is the solder connection, particularly with respect to the normally open contact terminal. It may be necessary to use high temperature solder, a plated through hole PCB, or copper lead frame type construction under these conditions to prevent failure of the solder joint. VKP to bedisco ntinuedbyen d of 20
VKP (Open – Sealed) PCB Relays Single Relays Catalog 1308028-2 Revised 6-2009 All specifications subject to change. Consult Tyco Electronics for latest specifications. 161 Standard Delivery Packs (orders in multiples of delivery pack) VKP: 525 pieces Coil Data Rated Coil Coil Resistance Must Must Allowable Overdrive 1) for Voltage ±10% Operate Voltage Release Voltage Voltage (V) VKP (V) ( Ω) (V) (V) at 23°C at 85°C 1) Allowable overdrive is stated with no load applied and minimum coil resistance. 2) On request. Part Numbers (see table below for coil data) Contact Contact Enclosure Applications Relay Description Part Number Arrangement Material VKP-11F42 3-1393277-7 1 Form A AgNi0.15 Open General automotive loads VKP-11H42 5-1419148-4 1 Form A AgNi0.15 Open General automotive loads VKP-15F42 0-1393278-1 1 Form C AgNi0.15 Open General automotive loads VKP-15H42 5-1393277-5 1 Form C AgNi0.15 Open General automotive loads VKP-15F52 5-1393277-1 1 Form C AgSnO 2 Open High inrush loads VKP-31F42 0-1393277-1 1 Form A AgNi0.15 Sealed General automotive loads VKP-31H42 0-1393277-2 1 Form A AgNi0.15 Sealed General automotive loads VKP-35F42 0-1393277-3 1 Form C AgNi0.15 Sealed General automotive loads VKP-35H42 7-1393277-9 1 Form C AgNi0.15 Sealed General automotive loads VKP-31F52 6-1393277-2 1 Form A AgSnO 2 Sealed High inrush loads VKP-31H52 0-1432198-1 1 Form A AgSnO 2 Sealed High inrush loads VKP-35F52 7-1393277-3 1 Form C AgSnO 2 Sealed High inrush loads VKP-35H52 0-1432197-1 1 Form C AgSnO 2 Sealed High inrush loads VKP-11F72 0-1432444-1 1 Form A Special AgSnO 2 Open Flashing lamp loads VKP-15F72 0-1432445-1 1 Form C Special AgSnO 2 Open Flashing lamp loads VKP-31F72 0-1432413-1 1 Form A Special AgSnO 2 Sealed Flashing lamp loads VKP-35F72 0-1432438-1 1 Form C Special AgSnO 2 Sealed Flashing lamp loads Environmental Conditions Temperature range, storage Refer to Storage in the “Glossary” catalog page 23 or http://relays.tycoelectronics.com/appnotes/ Test Relevant standard Testing as per Dimension Comments Vibration resistance 1.27 mm double amplitude 10 - 40 Hz Valid for NC contacts. 5 g constant 40 - 70 Hz NO contacts are 0.5 mm double amplitude 70 - 100 Hz significantly higher 10 g constant 100 - 500 Hz Shock resistance Half sine wave pulse 11 ms No change in the 20 g switching state > 10 μs Jump start 24 V for 5 minutes conducting nominal current at 23°C Drop test Capable of meeting specifications after 1.0 m (3.28 ft) drop onto concrete in final enclosure Flammability UL94-HB or better, internal parts (meets FMVSS 302)