408-8580 TEC | Alldatasheet

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1 of 5 © 2016 TE Connectivity family of companies All Rights Reserved *Trademark TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names m ay be trademarks of their respective owners. TOOLING ASSISTANCE CENTER 1-800-722-1111 PRODUCT INFORMATION 1-800-522-6752 This controlled document is subject to change. For latest revision and Regional Customer Service, visit our website at www.te.com. Instruction Sheet 408-8580

08 NOV 16 Rev D

  1. INTRODUCTION The SDE crimping die assemblies listed in Figure 1 are designed to crimp the products also listed in Figure 1. The die assembly must be installed into the frame assembly listed in Figure 1. Refer to Instruction Sheet 408-9930 for information on the 354940-1, PRO-CRIMPER* III, frame assembly; and Instruction She et 408-8851 for information on the 9-1478240-0, SDE-SA, frame assembly. NOTE Dimensions in this instruction sheet are in metric units [with U.S. customary units in brackets]. Figures are not drawn to scale. Reasons for reissue of this instruction sheet are provided in Section 8, REVISION SUMMARY. 2. DESCRIPTION Each four-piece die assembly consists of two indenter dies and two anvil dies. When closed, the die assembly forms two or three crimping chambers. The larger crimping chambers crimp the ferrule of the connector onto the coaxial cable, and the smaller crimping chamber crimps the center contact onto the center conductor of the coaxial cable. Each set of dies is held in the tool frame by two pins and a screw. 3. INSTALLATION AND REMOVAL 1. Close the tool handles until the ratchet releases, then allow the tool handles to open fully. NOTE The ratchet has detents with audible "clicks" as the handles are closed. The ratchet releases on the sixth "click." 2. Remove the two die retaining screws and four die retaining pins from the tool jaws. SDE Crimping Die Assemblies 91909-1, 91910-[ ], and 1424050-1 DIE ASSEMBLY PRODUCT TOOL FRAME 91902-1 50-Ohm C, HN, N, and TNC COAXICON* Connectors 354940-1 or 9-1478240-0 91907-[ ] ARINC Size 8 Triaxial Contacts 91908-1 SMA Series 50-Ohm RF Connectors 91909-1 50-Ohm C, HN, N, and TNC COAXICON Connectors 9-1478240-0 91910-[ ] 50-Ohm BNC COAXICON Connectors 354940-1 or 9-1478240-0 1424050-1 50-Ohm BNC Connectors Die Retaining Screw Die Retaining Pin (Qty: 2) Ferrule Crimping Chamber Center Contact Retaining Screw Die Retaining Pin (Qty: 2) Anvil Dies Die Retaining Screw Indenter Dies Chamfered Edges ORIGINAL INSTRUCTIONS
  1. Install the anvil dies in the movable jaw of the tool frame so that the chamfered edges and marked surfaces face outward. Align the dies with the screw hole, then insert the two die retaining pi ns included with the die assembly through the holes in the dies and into the holes in the tool frame. 4. Secure the anvil dies with the die retaining screw included with the die assembly. DO NOT fully tighten the screw. 5. Install indenter dies in the stationary jaw of the tool frame so that the chamfered edges and marked surfaces face outward. Align the dies with the screw hole, then insert the two die retaining pins included with the die assembly through the holes in the dies and into the holes in the tool frame. 6. Secure the indenter dies with the die retaining screw included with the die assembly. DO NOT fully tighten the screw. 7. Slowly close the tool handles, making sure that the dies align properly. After the anvil dies en ter the crimping chamber of the die assembly. 8. Continue closing the tool handles until the ratchet has engaged sufficiently to hold the di es in place, then tighten both die retaining screws. 9. To remove the die assembly from the tool frame, close the tool handles until the ratchet releases, remove the two die retaining screws and four die retaining pins, and slide the dies out of the jaws . 4. CRIMPING PROCEDURE NOTE Refer to the instructions included with the connector for cable preparation and connector assembly. Before proceeding, ensure that the ferrule is on the cable and the braided shield is flared away from the cable. NOTE This tool frame has a crimp height adjustment feature. Initially, the crimp height should be verified. Make a sample crimp. Refer to the instructions included with the connector for the acceptable crimp height. If the crimp height is unacceptable, refer to Section 5 to adjust the crimp height. 4.1. Crimp the Center Contact (Refer To Figure 2) 1. Close the tool handles until the die assembly is partially closed. 2. Assemble the center contact onto the center conductor of the cable, and place the center contact on the anvil in the smallest crimping chamber. Make sure the flange on the end of the center contact butts against the die. 3. Holding the cable in place, close the tool handles until the ratchet releases. 4. Allow the tool handles to open fully and remove the crimped center contact from the dies. Figure 2 Flange of Center Contact Butts Against Die Smallest Crimping Chamber of Anvil Die Cable Crimping Center Contact Cross-Section View Plug Center Contact Jack Center Contact Flange Flange Die Die NOTE: Die shown in PRO-CRIMPER III frame assembly.
  1. Re-install the lockscrew. 4. Make a sample crimp and measure the crimp height. If the crimp height is still unacceptable, r emove lockscrew and continue to adjust the ratchet. CAUTION Damaged product should not be used. If damage to the product is evident, it should be cut from the wire and replaced with new product. 6. MAINTENANCE AND INSPECTION The die assembly is inspected before shipment. It is recommended that the die assembly be inspected immediately upon arrival at your facility to ensure that the dies have not been damaged during shipment. The die assembly will perform correctly as long as: (1) the product specified is correct for the application, (2) the proper die assembly is used, (3) the die assembly has been measured to ensure that the openings are correct, and (4) the tool has been adjusted correctly. 6.1. Maintenance 1. Remove dust, moisture, and other contaminants with a clean, soft brush, or a clean, soft, lint-free cloth. DO NOT use any objects that could damage the dies or tool. 2. Make sure that the proper die retaining screws are properly secured. 3. When the dies are not in use, store them in a clean, dry area. 6.2. Inspection 1. Remove all lubrication and accumulated film from the dies by immersing the dies in a s uitable commercial degreaser. 2. Make certain that die retaining screws and pins are properly secured. 3. Inspect the crimping surfaces for flattened, chipped, worn, or cracked areas. If damage is evident, the dies must be replaced. Refer to Section 7, REPLACEMENT. 4. Measure the die opening to ensure that it meets the dimensions given in Figure 5. 7. REPLACEMENT Order replacements through your local representative, or call 1-800-526-5142, or send a facs imile of your purchase order to 1-717-986-7605, or write to: CUSTOMER SERVICE (038-035) TYCO ELECTRONICS CORPORATION PO BOX 3608 HARRISBURG PA 17105-3608 8. REVISION SUMMARY  In Figure 5, changed Crimp Height Dimension of Die Assembly 91909-1 from 1.29 to 1.19 (marked above the diamond crimp chambers)

DIE ASSEMBLY DIE CLOSURE DIMENSIONS (mm [in.]) A B C D E Figure 5 58 59 RG17 4-18 8 COM M BNC RG-141 RG-58 N PLUG TRIAXIAL CONN ARINC 8 50 -Ohm INSUL CRIM P BRAID CRIM P SM A CONN 1.2 9 5.6 9 RG 108 TWIN BNC Die Assembly 91902-1 Die Assembly 91908-1 Die Assembly 91910-[ ] Die Assembly 91907-[ ] Die Assembly 91909-1 Die Assembly 1424050-1 A ±0.03 [.001] A ±0.03 [.001] A ±0.03 [.001] A (Typ) A (Typ) A ±0.05 [.002] B ±0.10 [.004] B ±0.05 [.002] B ±0.10 [.004] B ±0.10 [.004] C ±0.08 [.003] B ±0.05 [.002] C ±0.05 [.002] C ±0.10 [.004] C ±0.10 [.004] C ±0.05 [.002] C ±0.10 [.004] B ±0.05 [.002] D ±0.08 [.003] E ±0.08 [.003] D ±0.10 [.004] A (Typ) A (Typ) 5.69 1.19