MPR IDEM-SAFETY | Alldatasheet
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Non Contac t Magnetic Safety Switches IMPORTANT NOTE: Read and understand these instructions before insta lling, operating, or maintaining this equipment. The product is designed to be a component of a cust omized safety oriented control system. It is the re sponsibility of the user to ensure the correct over all functionality of its systems and machines. IDEM, its subsidiaries and affiliates, are not in a position to guarantee all of the characteristics o f a given system or product not designed by IDEM. APPLICATION: Coded Non Contact switches are designed to interloc k hinged, sliding or removable guard doors. They ar e specifically advantageous when: poor guard alignment exists b) high hygiene requirements exist e.g. food industry hose down c) a long mechanical life is required (no touching par ts). When used in combination with a Dual Channel Safety Relay or Control Device, Magnetic Non-Contact Swit ches can be used to provide protection up to Catego ry 4 and PLe to ISO13849-1. OPERATION: All Magnetic Non-Contact Safety Switches are design ed to conform to EN60947-5-3 and be used as directe d by ISO14119 and EN ISO12100. They have magnetic s ensing which provides a wide sensing distance and provides a high tolerance to m isalignment after sensing. They can operate in extr eme environments of temperature and moisture. IMPORTANT: The Risk Assessment for the particular application should include the risk of spare actuators. Spare a ctuators should not be readily available and must b e securely controlled. The safety functions and mechanics must be tested r egularly. For applications were infrequent guard ac cess is foreseeable, the system must have a manual function test to detect a possible accumulation of faults. At least once per month for PLe Cat3/4 or once per year for PLd Cat3 (ISO13849 -1). Where possible it is recommended that the con trol system of the machine demands and monitors these tests, and stops or prevents the mac hine from starting if the test is not done. (See IS O14119). INSTALLATION: Installation of all Non Contact Switches must be in accordance with a risk assessment for the individu al application. Installation of the devices must be carried out by a competent person with appropriate experience of m achine control safety integration. The use of a Safety Relay or Control Device is reco mmended for monitoring magnetic switches. These dev ices monitor 2 redundant circuits as per ISO13849-1 for up to PLe /Category 4 protection. M4 mounting bolts must be used to fix the switches, except RPR / RMR / BPR / BMR types, these require fitting through clearance holes using the lock nuts supplied. Tightening torque for mounting bolts to ensure reli able fixing is 1.0 Nm. Always mount on to Non Ferr ous materials. The recommended setting gap is 5mm. The Safety switch must not be used as a mechanical stop or be adjusted by striking with a h ammer. The actuator must not be allowed to strike t he switch. Do not mount adjacent switches or actuat ors closer than 30mm. Typical misalignment tolerance after setting is 5mm . IMPORTANT: The NC switch contacts are potential fre e and are internally fused. To protect the internal fuse, all switches must be externally fused at a l ower rating (see Technical data). After installation always check each switch functio n by opening and closing each guard individually in turn and ensuring that the LED’s on the Safety Rel ay or Control Device are illuminated when the switch is closed and are extinguished when the swit ch is open. Check that the machine stops and cannot be re-started when each switch is open. For MPR types, fit the protective screw covers afte r the final checks have been completed. ACTUATOR OPERATING DIRECTIONS FOR OPTIMUM PERFORMAN CE: Operating Instructions MAINTENANCE: Monthly: Check alignment of actuator and look for s igns of mechanical damage to the switch casing. Che ck wiring for signs of damage. Check each switch function by opening and closing e ach guard individually in turn and ensuring that th e appropriate LED’s on the Safety Relay or Control Device are illuminated when the switch is closed and are extinguished when the switch is open . Check that the machine stops and cannot be re-sta rted when each switch is open. Never repair any switch, actuator or integral cable s. Replace any switch displaying signs of mechanica l damage to the casing or cables. These requirements form part of the product warrant y. Quick Connect (QC) M12 8 way Male Plug (on Flying Lead 250mm) (Pin view from switch) Flying Lead Colours Circuit (Actuator present)
4 Yellow Auxiliary (NO)
6 Green Auxiliary (NO)
7 Bla ck NC 2
1 White NC 2
2 Red NC 1
3 Blue NC 1
MPR MMR -H SPR SMR SMR -F LPR L MR CPR CMR CMR -F WPR W MR RPR RMR BPR BMR SP R (PLASTIC) SMR (S/STEEL) SMR-F (S/STEEL) SMR-H (S/STEEL) WPR (PLASTIC) WMR (S/STEEL) MPR (PLASTIC) MMR-H (S/STEEL) LPR (PLASTIC) LMR (S/STEEL) CPR (PLASTIC) CMR (S/STEEL) CMR -F (S/STEEL) RPR (PLASTIC) RMR (S/STEEL) 30mm diameter WARNING: DO NOT DEFEAT, TAMPER, OR BYPASS THE SAFE TY FUNCTION. FAILURE TO DO SO CAN RESULT IN DEATH OR SERIOUS INJURY. AVERTISSMENT: NE PAS DESACTIVER, MODIFIER, RETIRER, OU CONTOURNER CETI INTERVE RROUILLAGE IL PEUT EN RESULTER DES BLESSURES GR AVES DU PERSONNEL UTILISATEUR. Original Instructions. To request this data sheet in other languages pleas e contact info@idemsafety.com Um dieses Datenblatt in Deutscher Sprache wenden Si e sich bitte anfordern info@idemsafety.com Pour obtenir cette fiche en Français, veuillez cont acter info@idemsafety.com Para solicitar esta hoja de datos en Español, por f avor contacto con info@idemsafety.com BPR (PLASTIC) BMR (S/STEEL) 18mm diameter For all switches the NC circuits are closed when the guard is closed and the actuator is present.
Non Contac t Magnetic Safety Switches Safety Classification and Reliability Data: ISO 13849-1 B10d Usage Technical Data: Standards: Up to PLe Category 4 (if both channels are used with a PLe control devic e) 3,300,000 cycles at 100mA load 8 cycles/hour 24 hours/365 days per year MTTFd is 470 years ISO14119 EN60947-5-3 EN60204-1 ISO13849-1 UL508 MPR MMR -H RPR RMR BPR BMR Safety Circuits NC SPR SMR LPR LMR CPR/CMR (2NC) Safety Circuits NC WPR WMR CPR/CMR (1NC) Safety Circuits NC Auxiliary Circuits NO (Fuse externally 0.5A. (F). (Fuse externally 0.8A. (F). (Fuse externally 1.6A. (F). 24V.ac/dc 0.2A. max. Contact release time <2 ms Initial contact resistance <500 milliohm Minimum switched current 10V. dc 1mA Delectric withstand 250V.ac Insulation Resistance 100 Mohms Recommended setting gap 5mm NC Switching Distance: (Target to target) NO Switching Distance Sao 8mm (BPR / BMR 7mm) Sar 20mm Opens before NC circuits close Tolerance to misalignment 5mm in any direction from 5mm setting gap Switching frequency 1.0 Hz maximum Approach speed 200mm/m. to 1000mm/s. Body Material MPR SPR CPR LPR WPR RPR BPR Polyester SMR SMR-F SMR-H WMR CMR CMR-F RMR MMR-H BMR S/Steel 316 Temperature Range -25/80C. 105C. S/Steel for CIP/SIP cleaning Enclosure Protection Cable IP67 and IP69K (QC versions IP67 for connector) PVC 6.0mm OD Conductors 0.25 sq.mm Mounting Bolts 2 x M4 Tightening torque 1.0 Nm CPR CMR CMR -F LPR LMR MPR MMR-H WPR WMR Doc: 102504 Jun 21 Single switch to SCR -2 or SCR -3 Safety Relay Single switch to SCR -21 -I or SCR -31 -I Safety Relay (Viper range) Connecting in series to SCR range CMR -F Rear Fixing Version has two x M4 x 10 tapped holes at rear. MMR -H version has two 5mm through holes. Hexagon head bolts can be used for ease of cleaning. SMC -F rear fixing version has two M4 x 10mm tapped holes at the rear of housings. SMC-H version has two 5mm through holes. Hexagon head bolts can be used for ease of cleaning. SPR SMR NC1 Pins 1 and 2 NC2 Pins 3 and 4 M12 4 Way Male Plug (on Flying Lead 250mm) Asi compatible pin out (Pin view from Switch) Information with regard to UL 508: Type 1 Enclosures. Maximum temperature: 80ºC Plastic versions, 70ºC S/ Steel versions. Maximum output 24V.dc 200mA. Powered by Class 2 or equivalent. Flying lead 1NC versions (2 core) – Brown / Blue RPR RMR BPR BMR Alternative versions: