PFE1100-12-054XD BEL | Alldatasheet
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+86 755 298 85888 Europe, Middle East +353 61 225 977 North America +1 866 513 2839 © 2015 Bel Power Solutions, Inc. BCD.00034_AG The PFE1100-12-054xD is an 1100 watt DC to DC power supply that converts DC input into a main output of 12 VDC for powering intermediate bus architectures (IBA) in high performance and reliability servers, routers, and network switches. The PFE1100 -12-054xD meets international safety standards and displays the CE-Mark for the European Low Voltage Directive (LVD). Best-in-class, 80 PLUS certified “Platinum” efficiency Best-in-class, “Platinum level” efficiency Wide input voltage range: 40 – 72 VDC Always-On 16.5 W programmable standby output (3.3/5 V) Hot-plug capable Parallel operation with active digital current sharing High density design: 25.6 W/in3 Small form factor: 54.5 x 40.0 x 321.5 mm I2C communication interface for control, programming and monitoring with PSMI and PMBus™ protocol Overtemperature, output overvoltage and overcurrent protection 256 Bytes of EEPROM for user information 2 Status LEDs: IN OK and OUT OK with fault signaling High Performance Servers Routers Switches
General Condition: TA = 0… 45°C unless otherwise specified. Figure 1. Efficiency 1 The Front-End is provided with a minimum hysteresis of 3 V during turn-on and turn-off within the ranges.
tech.support@psbel.com General Condition: TA = 0… 45°C unless otherwise specified. Main Output V1 V1 nom Nominal Output Voltage 0.5 ∙I1 nom, Tamb = 25 °C
12.0 VDC
V1 set Output Setpoint Accuracy -0.5 +0.5 % V1 nom dV1 tot Total Regulation Vi min to Vi max, 0 to 100% I1 nom, Ta min to Ta max -1 +1 % V1 nom P1 nom Nominal Output Power V1 = 12 VDC 1080 W I1 nom Nominal Output Current V1 = 12 VDC 90.0 ADC v1 pp Output Ripple Voltage V1 nom, I1 nom, 20 MHz BW, 10nF/16V/X7R/1210 + 10uF/16V at V1 150 mVpp dV1 Load Load Regulation Vi = Vi nom, 0 - 100 % I1 nom 80 mV dV1 Line Line Regulation Vi =Vi min…Vi max 10 mV I1 max Current Limitation 95 105 ADC dIshare Current Sharing Deviation from I1 tot / N, I1 > 10% -3 +3 A dVdyn Dynamic Load Regulation ΔI1 = 50% I1 nom, I1 = 5 … 100% I1 nom, dI1/dt = 1 A/μs, recovery within 1% of V1 nom -0.6 0.6 V Trec Recovery Time 1 ms tAC V1 Start-Up Time From DC V1 = 10.8 VDC 2 sec tV1 rise Rise Time V1 = 10…90% V1 nom 1 10 ms CLoad Capacitive Loading Ta = 25 °C 10 000 μF Standby Output VSB VSB nom Nominal Output Voltage 0.5 ∙ISB nom, Tamb = 25 °C VSB_SEL = 1 3.3 VDC VSB_SEL = 0 5.0 VDC VSB set Output Setpoint Accuracy VSB_SEL = 0 / 1 -0.5 +0.5 % V1 nom dVSB tot Total Regulation Vi min to Vi max, 0 to 100% ISB nom, Ta min to Ta max -2 +2 %VSBnom PSB nom Nominal Output Power VSB_SEL = 0 / 1 16.5 W ISB nom Nominal Output Current VSB = 3.3 VDC 5 ADC VSB = 5.0 VDC 3.3 ADC VSB pp Output Ripple Voltage VSB nom, ISB nom, 20 MHz BW, 10nF/16V/X7R/1210 + 10uF/16V at VSB 100 mVpp dVSB Droop 0 - 100 % ISB nom VSB_SEL = 1 67 mV VSB_SEL = 0 44 mV ISB max Current Limitation VSB_SEL = 1 5.25 6 ADC VSB_SEL = 0 3.45 4.3 ADC dVSBdyn Dynamic Load Regulation ΔISB = 50% ISB nom, ISB = 5 … 100% ISB nom, dIo/dt =
0.5 A/μs, recovery within 1% of V1 nom
-3 3 %VSBnom Trec Recovery Time 250 μs tAC VSB Start-Up Time From DC Input VSB = 90% VSB nom 2 sec tVSB rise Rise Time VSB = 10…90% VSB nom 4 10 ms CLoad Capacitive Loading Tamb = 25 °C 10000 μF
1) The LEDs will be ON till input power from PSU1 is removed. 2) The order of the criteria in the table corresponds to the testing precedence in the controller. Table 1. LED Status
4.1 FRONT LEDS
4.2 GRAPHICAL USER INTERFACE
www.belpowersolutions.com and supports both the PSMI and PMBus™ protocols. tree. In the monitoring view the power supply can be controlled and monitored.
Figure 2. I2C Bus to uC (Graphical User Interface) obviously requires 2 power supplies being operated as a redundant system (like the evaluation kit). NOTE: The user of the GUI needs to ensure that only one of the power supplies have the hot-standby mode enabled.
tech.support@psbel.com ESD Contact Discharge IEC / EN 61000-4-2, ±8 kV, 25+25 discharges per test point (metallic case, LEDs, connector body) B ESD Air Discharge IEC / EN 61000-4-2, ±15 kV, 25+25 discharges per test point (non-metallic user accessible surfaces) B Radiated Electromagnetic Field IEC / EN 61000-4-3, 10 V/m, 1 kHz/80% Amplitude Modulation, 1 µs Pulse Modulation, 10 kHz…2 GHz A Burst IEC / EN 61000-4-4, level 3 Input DC port ±1 kV, 1 minute DC port ±0.5 kV, 1 minute B Surge IEC / EN 61000-4-5 Line to earth: ±1 kV Line to line: ±0.5 kV A RF Conducted Immunity IEC/EN 61000-4-6, Level 3, 10 Vrms, CW, 0.1 … 80 MHz A Conducted Emission EN55022 / CISPR 22: 0.15 … 30 MHz, QP and AVG, single unit, Vi = 53 VDC, Px nom Class A 6 dB margin EN55022 / CISPR 22: 0.15 … 30 MHz, QP and AVG, 2 units in rack system, Vi = 53 VDC, Px nom Class A 6 dB margin Radiated Emission EN55022 / CISPR 22: 30 MHz … 1 GHz, QP, single unit, Vi = 53 VDC, Px nom Class A 6 dB margin EN55022 / CISPR 22: 30 MHz … 1 GHz, QP, 2 units in rack system, Vi = 53 VDC, Px nom Class A 6 dB margin Acoustical Noise Sound power statistical declaration (ISO 9296, ISO 7779, IS9295) @ 50% load 62 dBA TA Ambient Temperature Vi min to Vi max, I1 nom, ISB nom 0 +45 °C TAext Extended Temp. Range Derated output +45 +65 °C Vi min to Vi max / I1 < 77A, ISB nom +55 °C Vi min to Vi max / I1 < 35A, ISB nom +65 °C TS Storage Temperature Non-operational -20 +70 °C Na Audible Noise Sound power @Vi nom, 50% Io nom, TA = 25°C 62 dBA Dimensions Width 54.5 mm Height 40.0 Depth 321.5 M Weight 1.12 kg
5.1 IMMUNITY
NOTE: Most of the immunity requirements are derived from EN 55024:1998/A2:2003.
5.2 EMISSION
tech.support@psbel.com
8.1 INPUT CONNECTOR
1 Vin+ Input positive
2 Vin- Input negative
3 PE Ground
Unit: China Aviation (JOHNON OPTRONIC) P/N DP5ZJW0300-001 Counter part: China Aviation (JOHNON OPTRONIC) P/N DP5TJY0300-001(provided)
8.2 OUTPUT CONNECTOR
Unit: Tyco Electronics P/N 2-1926736-3 Counter part: Tyco Electronics P/N 2-1926733-5 NOTE: Column 5 is lagging (short pins) 1 2 3
Table 2. Pin Description
8.3 INPUT CONNECTOR MODIFICATION - MODELS PFE1100-12-054SD/TD
Figure 7. Front View (PFE1100-12-054SD/TD) Figure 8. Side View (PFE1100-12-054SD/TD Figure 9. Top View (PFE1100-12-054SD/TD)
Figure 10. Front and Rear View (PFE1100-12-054SD/TD)
Table 1. A Set of Machine Recommended
10.1 SOCKET CRIMPING OPERATION INSTRUCTION (DP5TJY0300-001)
NOTES: 1.Crimping tool need to install onto crimping mould, and crimping mould need to fix onto crimping machine.
- Two factors must be considered during the design of crimping mould:
A: must meet dimensions of tools installation. Crimping mould and crimping tools must be installed well before crimping.
- Up tools 4U-A5881-1 and 4U-A5881-2 need install in dynamic mould. Down Tools 4D-A5881-1 and 4D-A5881-2
- 4 pieces crimping tools can divieded into 2 pairs: 4U-A5881-1 mated with 4D-A5881-1, which is crimping cable
jacket. 4U-A5881-2 match 4D-A5881-2, which is crimping cable core.
- Up tool 4U-A5881-1 has U-shaped hole. Customer can adjust the install position according to wire thickness, which
tech.support@psbel.com Picture 2. Tools Installation III. CRIMPING 1. Wire Cutting: Cutting wire with required length, and the wire can be used 8AWG American standard wire or other 8mm2 wire. 2. Wire Stripping: Stripping the wire jacket 8±1mm with Wire Strippers, and cutting the jacket straight with Utility Knife. The wire should be at the set of bundles after stripping, shown as Picture 3. Picture 3. The wire stripped Picture 4. Wire and Terminal before Crimping 3. Crimping: Placing the wire and the terminal shown as picture 4, and placing them into the gap between up tool and down tool shown as picture 5.
tech.support@psbel.com Picture 5. Position before Crimping Picture 6. Positon after crimped 4. Start the terminal crimping machine, and crimping closed shown as picture 6. 5. Test after Crimping a) Appearance Inspection: The crimped position should be smooth and firm. (reference see picture 7） Picture 7. If the severe deformation after crimping, we need to adjust the machine knob to adjust the crimping mould and distance between up tool and down tool, which to ensure the crimp the wire correctly and beautifully. Meanwhile, we need to avoid too much crimping strength so as to short the tools life, or even to damage the tools. b) Pulling-Out Force Test: When the first batch after a terminal crimping, crimp pull out force should be inspected Test Method: Fixed the terminal and Non-crimped wire onto ends of tension meter, and then gradually increase the tension until the wire is pulled and separated from the terminal, and read the tension meter reading is to pull off the greatest force. Qualification Criterion: When the pull-out force meet the requirements of Table 2, and then can show pull-out force is qualified. Failure Treatment: When the pull-out force failed, we need to adjust the machine knob to adjust the crimping mould and distance between up tool and down tool, and then re-crimp until the test qualified. After that, we can make mass production.
Table 2. Pull-Out Force Table Crimping tools, crimping mould should be removed from crimping machine and properly kept after crimping work.
10.2 INPUT CONNECTOR DATASHEET (DP5ZJW0300-001/DP5TJY0300-001)
tech.support@psbel.com NUCLEAR AND MEDICAL APPLICATIONS - Products are not designed or intended for use as critical components in life support systems, equipment used in hazardous environments, or nuclear control systems. TECHNICAL REVISIONS - The appearance of products, including safety agency certifications pictured on labels, may change depending on the date manufactured. Specifications are subject to change without notice. Picture 8. Receptacle: DP5ZJW0300-001