0011201273 MOLEX11 | Alldatasheet
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Technical content
am631siar (|(- Zo- i273)
90075 PHONE PLUG ARBOR PRESS
Amosiaiats C!l- 20-1274) The AM-63181AT series arbor tool was designed for medium level production needs where loose piece plugs are used. These tools consist of an arbor press, (#11-31-6356) a press fixture (11-21-9933) and interchangeable dies (4 and 6 pos. 11-28-0225, and 8 pos. 69020-0140) To set up the press, install the ram head into the ram on the press and install the screws into the base at opposite corners. The die locates from the screw heads in the base. Set the die into the press with the appropriate plug nest facing out. (see fig.1) If the ram stroke on the press needs adjustment, this can be done by turning the thumb wheel that is located above the ram mounted die holder. LI | ( (oF STROKE ADJUSTMENT a @ \\ _ THUMB WHEEL os : A RAM 3 ' iT. ' ‘ DIE j RAM HEAD tee | ; . Li.) BASE C4 FIG.1 To assemble a plug to a cable you must first strip the outer jacket of the cable to a length of 7.05mm max - 6.35mm min /.277" max - .25" min. Wires should be equal in length within 0.4mm /.016" without damage to the individual wire insulation. Insert the plug into the lower die with the locking latch down and the wire end facing out. (see fig.2) -1-
FIG.2 ; . Push the plug until it locks in position. Then insert the prepared cable into the plug and push it full forward. While holding the cable with one hand, pull the lever on the arbor press full forward until the ratchet releases. Then return the lever. Now the assembly can be removed by depressing the locking latch on the plug and pulling it out of the die. A completed assembly should look like fig.3. . STRAIN RELIEP 7 2 NS Sa a a. FIG.3 an -2-
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PART No. 69020-0140 FOR MOLEX PRODUCT ENG No. 90075 8/6 & 8/8 WAY ZO Oo oc Oo Aa
DESCRIPTION
This fixture is used to terminate 90075 8/6 and 8/8 Way connectors onto pre-cut and stripped cable.
FEATURES
- This fixture can only be used in a standard Arbor Press part No. 69020-0660. 2. 3 - Termination positions. 3. For loose piece terminals only. 4. Hand loading of assembled connector and cable. SPECIFICATION SIZE: 100mm x 100mm x 50mm WEIGHT: 3Kg WORKING SERVICES: None A.S. 06.03.07 ISSUE D PILENAME: ats-69008-0140
g 1) Fix upper block onto Arbor Press spindle and tighten locking screw. 2) Place lower termination fixture onto mounting platform of Arbor Press. 3) Make a few samples following the next section (operation) and then check termination heights. If adjustment is required see adjustments section. OPERATION 1) Insert connector into lower termination block. 2) Push pre-stripped cable into connector. 3) Pull handle down fully to terminate connector. 4) Turn handle to start position. 5) Release connector latch and SLIDE harness backwards out of fixture. A.S. 06.03.07 ISSUE D FILENAME: ats-69008-0140
1) If termination height is incorrect then follow the procedure below. 2) Loosen the stud nuts in the centre of the Arbor Press. 3) Loosen clamp bolt to column at the rear of the Arbor Press. 4) Adjust upper part of Arbor Press up or down using the nuts on the central stud. 5) Re-tighten nuts and clamp bolt. 6) Recheck termination height. MAINTENANCE 1) Keep fixture clean at all times. 2) Clean fixture with brush. 3) Oil moving parts weekly, when in use. 4) Store in a clean dry environment. SPARE PARTS Insertion Punch 8/6 Way 69020-0122 Insertion Punch 8/8 Way 69020-0127 Strain Relief Punch 69020-0146 prumiaiie: abs-63008-0140
Check termination quality against the Molex wire termination specification for relevant product being terminated eg: PS-90650. A quality procedure should be in place to monitor output from this fixture. LIMITATIONS This Arbor Press Fixture can only be used for product stated in the description of this leaflet. A.S. 06.03.07 ISSUE D PILENAME: ats-69008-0140