108-61125 MACOM | Alldatasheet
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FBIS FBIS FBIS FBIS-- --II Connector Product Specification II Connector Product Specification II Connector Product Specification II Connector Product Specification (Floating Battery Interconnection System Connector)(Floating Battery Interconnection System Connector)(Floating Battery Interconnection System Connector)(Floating Battery Interconnection System Connector) 108-61125 25APR11 Rev. A 1 of 7 Tyco Electronics AMP Korea. (2nd Fl. 1365-10 Seocho-Dong Seocho-Ku Seoul Korea, 137-070) © Copyright 2008 Tyco Electronics AMP Korea All international rights reserved. * : Trademark FBIS-2 Connector 1. Scope:
1.1 Contents
This specification covers the requirements for product performance, test methods and quality assurance provisions of FBIS-2 Connector. Applicable product descriptions and part numbers are as shown in Appendix 2. 2. Applicable Documents: The following documents form a part of this specification to the extent specified herein. In the event of conflict between the requirements of this specification and the product drawing, the product drawing shall take precedence. In the event of conflict between the requirements of this specification and the referenced documents, this specification shall take precedence.
2.1 AMP Specifications :
A.109-5000 Test Specification, General Requirements for Test Methods. B.501-61056 Test Report:
2.2 Commercial Standards and Specifications:
A. MIL-STD-202 ：Test Methods for Electronic and Electrical Component Parts. B.EIA 364 ：Test Specification
FBIS FBIS FBIS FBIS-- --II Connector II Connector II Connector II Connector 108-61125 (Floating Battery Interconnection System Connector)(Floating Battery Interconnection System Connector)(Floating Battery Interconnection System Connector)(Floating Battery Interconnection System Connector) Rev. A 2 of 7 3. Requirements
3.1 Design and Construction
Product shall be of the design, construction and physical dimensions specified on the applicable product drawing.
3.2 Materials
A. A. Contact ・Material ：Copper Alloy ・Finish ： Nickel-under plated all over. Gold plated at contact area. Gold flash plated at soldering area. B. Housing Thermoplastic Molding Compound Color ：Black, UL94V-0 / UL94HB C. Solder Peg ・Material ：Copper Alloy ・Finish ： Nickel-under plated all over. Tin plated all over.
3.3 Ratings
A. Voltage Rating ：30V DC B. Current Rating ：1.5 A /Contact C. Temperature Rating ：－40 ℃ to +85 ℃ High limit temperature includes raised temperature by operation. D. Keeping Temperature : －10℃ to +50℃
3.4 Performance Requirements and Test Descriptions
The product shall be designed to meet the electrical, mechanical and environmental performance requirements specified in Fig. 1. All tests shall be performed in the room temperature, unless otherwise specified.
FBIS FBIS FBIS FBIS-- --II Connector II Connector II Connector II Connector 108-61125 (Floating Battery Interconnection System Connector)(Floating Battery Interconnection System Connector)(Floating Battery Interconnection System Connector)(Floating Battery Interconnection System Connector) Rev. A 3 of 7
3.5 Test Requirements and Procedures Summary
Para. Test Items Requirements Procedures
3.5.1 Examination of Product Meets requirements of product
drawing. Visual inspection No physical damage Electrical Requirements
3.5.2 Termination Resistance
(Low Level) 30 mΩ Max. (Initial) ΔR 10m Ω Max.(Final) ・Subject mated contacts assembled in housing to 20 mV Max. open circuit at 100 mA. ・As shown in Fig.2 ・EIA 364-23
3.5.3 Dielectric withstanding
(DWV) There shall be no evidence of arc-over, insulation breakdown or leakage current in excess of 1mA ・500Vrms at 60Hz, between terminals and terminals to case ・60 seconds. ・The connector shall be mounted but not soldered to P .C board ・The voltage shall be applied across a minimum of 50% of each of the adjacent and opposing contacts per connector ・EIA 364-20
3.5.4 Insulation Resistance
(I.R) The insulation resistance of mated connectors shall not be less than 500M Ω ・100V DC ・2 minutes ・ The connector shall be mated but not soldered to P .C board ・The insulation resistance shall be measured between a minimum of 50% of each of the adjacent and opposing contacts per connector ・EIA 364-21B 3.5.5 Temperature Rising 30 ℃ Max. ・1.5 Amps RMS continues ・ 3.5Amps RMS over any 2 second time period ・Measure temperature rising by Energized current Mechanical Requirements
3.5.6 Mechanical Shock
No electrical discontinuity greater than 25 μsec. shall occur ・100g’s,6ms duration ・1/2 sine pulse ・3 shocks in each direction ・3 mutually perpend, planes 18 shocks total ・EIA 364-27
3.5.7 Vibration
No electrical discontinuity greater than 25 μsec. shall occur ・Random Vibration ・3 mutually perpend. Planes ・15g peak ・10-2000Hz, 0.4g2/Hz ・20min per plane ・EIA 364-28 Fig. 1 (CONT.)
FBIS FBIS FBIS FBIS-- --II Connector II Connector II Connector II Connector 108-61125 (Floating Battery Interconnection System Connector)(Floating Battery Interconnection System Connector)(Floating Battery Interconnection System Connector)(Floating Battery Interconnection System Connector) Rev. A 4 of 7 Para. Test Items Requirements Procedures
3.5.8 Insertion Force
(Mating Force) 1Pos.: 1 N Max. ・Operation Speed ：100mm/min. ・Measure the force required to mate connectors ・EIA 364-13
3.5.9 Withdrawal Force
(Un-mating Force) 1Pos.: 0.1 N Min. ・Operation Speed ：100mm/min. ・Measure the force required to unmate connectors ・EIA 364-13
3.5.10 Durability
(Automatic Operation) No contact crack allowed ・Operation Speed ：600cycles/hour Max. ・Number of Cycles ：1000 cycles ・As shown in Fig.3-1, 3-2 ・EIA 364-9
3.5.11 Manual Durability
No contact crack allowed ・Number of Cycles ：1000 cycles ・As shown in Fig.3-1, 3-2 ・EIA 364-9 Environmental Requirements
3.5.12 Thermal Shock No physical damage allowed ・Mated connector,
Make this a cycle, repeat 5 cycles. ・5min(max.)transition to 105 ℃, ・5min(max.)transition to -55 ℃ ・EIA 364-32
3.5.13 Cyclic Humidity No physical damage allowed ・Mated connector,
・25 ℃±3 ℃ at 80%±3% RH and 24cycles ・Ramp times should be 0.5 hour and dwell times should be1.0hour. Dwell times start when the temperature and humidity have stabilized within the specified levels. ・EIA 364—31
3.5.14 Temperature Life
(Heat Aging) No physical damage allowed ・Mated connector ・85 ℃ for 120 hours ・EIA 364-32
3.5.15 Salt Spray No corrosion that damages
function of connector allowed ・Mated connectors with 5% , 35 ℃ concentration for 96hours ・EIA 364-26
3.5.16 Resistance to Reflow
No physical damage allowed ・Temperature profile; IPC/JEDEC J-STD-020D or latest revision level Fig. 1 (End)
FBIS FBIS FBIS FBIS-- --II Connector II Connector II Connector II Connector 108-61125 (Floating Battery Interconnection System Connector)(Floating Battery Interconnection System Connector)(Floating Battery Interconnection System Connector)(Floating Battery Interconnection System Connector) Rev. A 5 of 7
3.5 Product Qualification Test Sequence
1 2 3 4 5 6 7 Test Examination Test Flow （a） Examination of Product 1,9 1,14 1,10 1,8 1,6 1,10 1,4 Resistance to Reflow heat 2 2 2 2 2 2 Low Level Contact resistance(LLCR) 3,6 5,9, 11,13 5,7 3,5 5,7 Dielectric Withstanding Voltage(DWV) 2,6 Insulation Resistance(I.R) 3,7 Temperature Rising 3 Mechanical Shock 4 Vibration 5 Insertion(Mating) Force 7 3,7 3,8 3,8 Withdrawal (Un-mating) Force 8 4,8 4,9 4,9 Durability (Automatic Operation) 6 Manual Durability 6 Thermal Shock 10 4 Cyclic Humidity 12 5 Temperature Life (Heat Aging) 6 Salt Spray 4 Appendix 1 (a) Numbers indicate sequence in which the tests are performed. The applicable product descriptions and part numbers are as shown in Appendix.2. Product Part No. Description 1554829-3 FLOATING BATTERY INTERCONNECTION SYSTEMS RECEPTACLE ASSEMBLY 2134167-1 FBIS-ll PLUG ASSEMBLY
4 POS H TYPE
FBIS FBIS FBIS FBIS-- --II Connector II Connector II Connector II Connector 108-61125 (Floating Battery Interconnection System Connector)(Floating Battery Interconnection System Connector)(Floating Battery Interconnection System Connector)(Floating Battery Interconnection System Connector) Rev. A 6 of 7 Fig.2 Termination Resistance Measuring Points
FBIS FBIS FBIS FBIS-- --II Connector II Connector II Connector II Connector 108-61125 (Floating Battery Interconnection System Connector)(Floating Battery Interconnection System Connector)(Floating Battery Interconnection System Connector)(Floating Battery Interconnection System Connector) Rev. A 7 of 7 Fig.3-1 Displacement allowance for durability test Fig.3-2 Tilt allowance for durability test 0.1 MAX. 0.1 MAX. 1.3° MAX.