108-37006 MACOM | Alldatasheet

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Product -: Aw Specification 1 08 37006 09-Dec-96 Revision "C" EEE AMP Novo Shunt Connector 1. SCOPE

11 Content

This specification covers the performance , tests and quality requirements for the AMP Novo Shunt Connectors . These connectors are mounted on .025 square or Round pins (0,635 mm) spaced at .100 inch pitch (2,54 mm)

1.2 Qualification

When tests are performed on the subject product line, the procedures specified in AMP 409 Series Specifications shall be used . All inspections shall be performed using the applicable inspection plan and product drawing . 2. APPLICABLE DOCUMENTS The following documents form a part of this specification to the specified herein . In the event of conflict between the requirements of this specification and the product drawing , the product drawing shall take precedence . In the event of conflict between the requirements of this specification and the referenced documents , this specification shall take precedence .

2.1 AMP Specifications

A) 109-1 General Requirements for Test Specifications . B) 109 Series Test Specification as indicated in Figure 1 (comply with MIL-STD-202, MIL-STD-1344 and EIA RS-364) . C) Corporate bulletin 76 Cross Reference between AMP Test Specifications and Military or Commercial Documents .

2.2 Military Standard

A) MIL-STD-275 Printed Wiring for Electric Equipment . 3. REQUIREMENTS

3.1 Design and Construction

Connectors shall off the design , construction and physical dimensions specified on the applicable product drawing .

3.2 Materials

A) Contact : Phosphor Bronze, tin plated or goid plated version. B) Housing : Thermoplastic. Polyamide 6-6, 15% glass fiber.

3.3 Ratings

A) Current : 3 A maximum. B) Operating Temperature : -40°C to 85°C. Prepared by Marcelo Russo ‘Approved by _Joannes M.W Roosdorp [AMP do Brasil Conectoren Elsincos ¢ ElatiOnicos Ltda Thus specication 14» controled document 1 of 5 cer es rot sab an eae For aeut revteon | cxf the AMP FAK Svincematonat ight reserves [indentes cnanges. MOD. 777 - SET 195 Loc. AP 18-09-46

AMP Novo Shunt Connectors 1408-37006

3.4 Performance and Test Description

Connectors shall be designed to meet the electrical, mechanical and environmental performance requirements specified in Figure 1 .

3.5 Test Requirements and Procedures Summary

Examination of product | Meets requirements of Visual, dimensional and functional product drawing. per applicable inspection pian. Po lectricay Termination resistance, [15 mQ maximum. | Measure potential drop of mated rated current. contacts assembled in housing, see Fig. 3; AMP Spec. 109-25, calculate resistance. Termination resistance 15 MQ maximum Subject mated contacts assembled Dry Circuit (low level). in housing to 20 mV open circuit at 100 ma maximum, see Fig. 3; AMP Spec. 109-6-1. Dielectric Withstanding | 750 Vcc, one minute hold Test between adjacent contacts of Voltage connectors shall withstand mated connector assemblies: AMP. without break down or Spec, 109-29-1, flashover. Insulation Resistance Initial 5000 megaohms min. Test between adjacent contacts of After test, 1000 MQ min. mated connector assembly; AMP Spec. 109-28-4. Vibration (a) No discontinuities greater Subject mated connector to 15 G's than 1 microsecond. for tin-plated or gold-plated versions. 10-2000 Hz w/ 100 ma current applied; AMP Spec. 109-21-3. Physical Shock (a) No discontinuities greater Subject mated connector for 100 than 1 microsecond. G's samooth in 6 milliseconds; 3 shocks in each direction applied along the three mutually perpendicular planes. Total: 18 . shocks; AMP Spec. 109-26-9. Mating Force (on posts) [15 N max. (tin-plated version) | In the first insertion of the 12 N max. (gold-plated connector on two .025 posts (0,635 version) mm), measure force necessary to mate conn. ass'y from point of initial contact, incorporating free floating fixtures at a rate of 0,5 iniminute; AMP Spec. 109-42, cond. A. Unmating Force (on 1.5N minimum. After one insertion of the conn. on posts) two .025 posts (0,635 mm), measure force necessary to unmate conn. ass’y, at a rate of 0,5 in/minute; AMP Spec. 109-42, cond. A. Contact engaging force | 12N max.(Tin-plated version) | Measure force to engage using 10N max.(Gold-plated gage 8, as indicated in Fig.4; AMP. version) Spec. 109-35; engagement depth 5.8mm min Contact separating force | 0.5N minimum Size 3 times using gage B, as indicated in Fig.4, insert gage C and measure force to separate: AMP Spec. 109-35. 2 of §

AMP Novo Shunt Connectors 1408-37006 cont. Durability (on posts) Seenote(a) Mate and Unmate connector assemblies for 10 cycles/min. maximum. Number of operations 20 (Tin-plated); 50 (Gold-plated); AMP Spec. 109-27. Thermal Shock (a) See note (a) Subject mated connectors to 5 cycles between -40°C and 85°C : AMP Spec. 109-22. Humidity, Steady State | See note (a) Subject mated connectors to 10 days humidity temperature cycling at 40°C and 95% RH; AMP Spec. 109-23-2 method II, cond. B. Corrosion Salt Spray See note (a) Subject mated connectors to 5% salt concentration for 24 hours; AMP Spec. 109-24, cond. B. Figure 1 (a) Shall remain mated and show no evidence of damage , cracking or chipping .

3.6 Connector Tests and Sequence

7 Test Group (0

Test or Examination rs es ee a Examination of product ee [Termination resistance, dry circuit | 3.10 [2 Ta Termination resistance, rated current |e O° | insulation resistance rs 5 Dielectric withstanding voltage re ae Connector mating force [2 Connector unmating force [4 Contact engaging force es es Contact separating force ee ee Durability ee a [Vibration . Physical shock a es Humidity - temperature cycling a ee Thermal shock ee ee [Corrosion saitspray Figure 2 (b) See Paragraph 4.2.A. (c) Numbers indicate sequence in which tests are performed . 4. QUALITY ASSURANCE PROVISIONS

41 General Requirements

Connectors presented under this Specification shall be a product which has a passed qualification tests per Paragraph 4.2 and which meets the Quality Assurance requirements of Paragraph 4.3

4.2 Qualification Requirements

A) Sample Selection Connector housings and contacts shall be prepared in accordance with applicable instruction sheets . They shall be selected at random from current production . Each test group 1 . 2 and 3 shall consist of a minimum of six connectors 3 of 5

AMP Novo Shunt Connectors 1408-37006 B) Test Sequence Qualification Inspection shall be verified by testing samples as specified in Figure 2. Cc) Acceptance (1) All samples tested in accordance with this Specification shall meet the stated tolerance limit. (2) Failures attributed to equipment , Test Set-up or operator deficiencies shall not disqualify the product . When product failure occurs , corrective action shall be taken and samples resubmitted for qualification .

4.3 Quality Conformance Inspection

The applicable AMP Inspection Plan will specify the sampling acceptable quality level to be used . Dimensional and functional requirements shall be in accordance with the applicable product drawing and this specification . Contact resistance Note : a Posts shail be tin-plated or measurements points ‘ gold-plated when conducting tests . HPN Post header d | i P.C Board \\G i 4 . BAMA 4 RUA! eS a | VA ZI A BS NAN LAAT IASSY Figure 3 ——— SSS 4 of 5

AMP Novo Shunt Connectors 4308-37006 awe evo Stumecorne tors 108-3 7006 ne ve 0,8 R max. f 139+/- 20 \\ —- wn Tf t_ a 32 +404 ~ + "Z" +f- 0.4 Dimensions in millimeters * Note : Surface texture in this area must be : V RA = 0,1 um Max. “B" insertion 0,635 x 0,635 0,660 + 0,000 0,660 + 0,000 31,7 +0,002 =0,002 : “C" separation 0,635 x 0,635 0,610 + 0,002 0,610 + 0,002 8,25 31,7 - 0,000 -0,000 Figure 4 [ Revision [Date [Description SCS [Of 30-Sep-87 [Released TT OOCOSOSCOC*dY [8B | 10-Oct-96 | Revised by EC LB00-0440-96 Edited by Engineering Services Division 5 of 5