203702-5000 MOLEX | Alldatasheet
Document overview
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Technical content
FineAdjust Applicator for Mega-Fit Wire-to-Wire Crimp Terminals Doc. No: 2037025000 Release Date: 09-28-22 UNCONTROLLED COPY Page 1 of 6 Revision: A Revision Date: 09-28-22 Application Tooling Specification
FEATURES
Directly adapts to most automatic wire processing machines Quick punch removal with the push of a button for fast and easy tooling change Applicator designed to industry-standard mounting and 135.80mm (5.346”) shut height Quick setup plus the crimp height, track, and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006”) for conductor crimp height and .063mm (.0025”) for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crim p height without affecting each other SCOPE Products: 12 AWG Mega-Fit Wire-to-Wire Male and Female Crimp Terminals, crimped to (2) 16 AWG Wires (UL1007 or UL1061). Terminal Series No. Terminal Order No. Wire Size Insulation Diameter Strip Length AWG mm In. mm In. 76823 76823-0343 105417 105417-0333 105418 105418-0313 105418-1313 172063 172063-0333 172063-1333 Order Number 203702-5000
FineAdjust Applicator for Mega-Fit Wire-to-Wire Crimp Terminals Doc. No: 2037025000 Release Date: 09-28-22 UNCONTROLLED COPY Page 2 of 6 Revision: A Revision Date: 09-28-22 DEFINITION OF TERMS Note: The image above is a generic terminal representation. The actual terminals of the scope may look different. CRIMP SPECIFICATION Feature Requirement 1. Bend Up 3° Max 2. Bend Down 3° Max 3. Twist 4° Max 4. Roll 8° Max 6. Bell Mouth Front Not Applicable 8. Cut-Off Tab 0.60mm (.024”) Max Conductor Crimp Terminal Order No. Wire Size 9. Crimp Height 10. Crimp Width (Ref) 76823-0343 105417-0333 105418-0313 105418-1313 172063-0333 172063-1333 Insulation Crimp Terminal Order No. Wire Size 11. Crimp Height (Ref) 12. Crimp Width (Ref) 76823-0343 105417-0333 105418-0313 105418-1313 172063-0333 172063-1333 2x16 AWG 3.20mm (UL1007) 2.80mm (UL1061) .126 in (UL1007) .110 in (UL1061) 4.75mm .187 in. Pull Force Terminal Order No. Wire Size Minimum Pull Force 76823-0343 105417-0333 105418-0313 105418-1313 172063-0333 172063-1333 2x16 AWG 89 N 20 lbs. To be measured with no influence from the insulation crimp. Pull one wire only. K K L L CRIMP/TRANSITION SECTION K-K SECTION L-L
FineAdjust Applicator for Mega-Fit Wire-to-Wire Crimp Terminals Doc. No: 2037025000 Release Date: 09-28-22 UNCONTROLLED COPY Page 3 of 6 Revision: A Revision Date: 09-28-22 Tool Qualification Notes 1. Pull force should be measured with no influence from the insulation crimp. 2. Pull force is based on pulling one wire, not both wires. 3. The above specifications are guidelines to an optimum crimp. 4. Wires must be arranged side-by-side for a proper insulation crimp.
FineAdjust Applicator for Mega-Fit Wire-to-Wire Crimp Terminals Doc. No: 2037025000 Release Date: 09-28-22 UNCONTROLLED COPY Page 4 of 6 Revision: A Revision Date: 09-28-22 PARTS LIST FineAdjust Applicator 203702-5000 Item Order No. Engineering No. Description Quantity Perishable Tooling 203702-5070 203702-5070 Tool Kit (All “Y” Items) REF 1 63457-3201 63457-3201 Conductor Punch 1 Y 2 63455-3231 63455-3231 Conductor Anvil 1 Y 3 200220-4701 200220-4701 Insulation Punch 1 Y 4 200221-4701 200221-4701 Insulation Anvil 1 Y 5 63443-0002 63443-0002 Cut-Off Plunger 1 Y 6 63443-0012 63443-0012 Front Plunger Retainer 1 Y Other Components 7 11-17-0022 1739-21 Hold Down Spring 1 8 11-18-4083 60707-8 Feed Guide 1 9 11-24-1067 4996-4 Cut-Off Plunger Spring 1 10 63443-0009 63443-0009 Front Scrap Chute 1 11 63443-0024 63443-0024 Key 1 12 63443-0090 63443-0090 Wire Stop 1 13 63443-0093 63443-0093 Shank 1 14 200213-7528 200213-7528 Anvil Mount 1 15 63443-3160 63443-3160 Front Plunger Striker 1 16 63443-6123 63443-6123 Rear Cover 1 17 63443-7136 63443-7136 Terminal Hold Down 1 Frame 18 63800-4901 63800-4901 Top 1 19 63801-3281 63801-3281 Base 1 20 63801-4650 63801-4650 Track 1 Hardware 21 — — M3 by 6 Long SHCS 2* 22 — — M3 by 6 Long FHCS 1* 23 — — M3 by 8 Long SHCS 1* 24 — — M4 by 6 Long SHCS 2* 25 — — M4 by 12 Long BHCS 2* 26 — — M4 by 50 Long SHCS 2* 27 — — M5 by 12 Long SHCS 1* 28 — — M5 by 10 Long Flat Point SSS 1* 29 — — M5 Hex Jam Nut 1* * Available from an industrial supply company.
FineAdjust Applicator for Mega-Fit Wire-to-Wire Crimp Terminals Doc. No: 2037025000 Release Date: 09-28-22 UNCONTROLLED COPY Page 5 of 6 Revision: A Revision Date: 09-28-22 ASSEMBLY DRAWING Figure 1 (2) (2) (2)
FineAdjust Applicator for Mega-Fit Wire-to-Wire Crimp Terminals Doc. No: 2037025000 Release Date: 09-28-22 UNCONTROLLED COPY Page 6 of 6 Revision: A Revision Date: 09-28-22 NOTES 1. Molex recommends that an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by hand cycling the press and applicator before crimping under power. Check that all screws are tight. 3. Slugs, terminals, dirt and oil should be kept clear of the work area. 4. Wear safety glasses at all times. 5. For recommended maintenance, refer to the FineAdjust manual. WARNINGS CAUTION: This applicator must be installed in a press with a standard shut height of 135.80mm (5.346”). Tooling damage could result at a lower setting. CAUTION: To prevent injury, never operate this applicator without the guards supplied with the press or wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex tooling crimp specifications are valid only when used with Molex terminals and tooling manufactured by Molex and sold by Molex or authorized distributors (“Molex Tooling”). When using tooling other than Molex Tooling with Molex -specific connector sy stems listed in our ATS documents, the Molex Tooling qualification does not apply, and the responsibility for full qualification of the connector system is that of the customer. Molex accepts no liability for connector performance or tooling support where tooling other than Molex Tooling is used or where Molex Tooling is modified. Application Tooling Support Phone: (402) 458-TOOL (8665) E-Mail: toolingsupport@molex.com Website: www.molex.com/applicationtooling Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.