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Model 1000 Remote Reset Meter Service Manual

15369 Rev C SE10

• Estimated Or Measured Flow Rate Max. _________ Gpm a. Immediate Pulse (6 Minute Reset) b. Delayed Pulse (Factory Set @ 2:00 A.M. with 10 Minute Pulse) a. 1" Remote Meter Standard Range 310 Gallon Min. – 5,270 Gallon Max. Extended Range 1,550 Gallon Min. – 26,350 Gallon Max. b. 1-1/2" Remote Meter Standard Range 625 Gallon Min. – 10,625 Gallon Max. Extended Range 3,125 Gallon Min. – 53,125 Gallon Max. c. 2" Remote Meter Standard Range 1,250 Gallon Min. – 21,250 Gallon Max. Extended Range 6,250 Gallon Min. – 106,250 Gallon Max. d. 3" Remote Meter Standard Range 3,750 Gallon Min. – 63,750 Gallon Max. Extended Range 18,750 Gallon min. – 318,750 Gallon Max. Reserve Gallons For Delayed Pulse Meters _____Gallons METHOD OF OPERATION Model 3240 Timer Immediate Regeneration 2" Meter Monitors Outlet Service Flow Figure 1 The Econominder answers today’s commercial/industrial water conservation needs by saving water, salt and sewer use tax. The Econominder mechanical meter monitors the soft water service flow at the control outlet with the meter impeller being the only instream moving part. As the turbine turns, its rotation drives a water lubricated gear train in the dome of the meter. As the output shaft at the top of the meter rotates, the cable connection to the timer clutch assembly turns the meter program wheel on the face of the timer counterclockwise until it reaches the regeneration stop position. Regeneration may occur immediately or on a delayed basis depending upon system requirements. GENERAL INSTALLATION AND START-UP INSTRUCTIONS Flow Range 1" Remote Meter – 0.7 gpm to 40 gpm. 1-1/2" Remote Meter – 1.5 gpm to 75 gpm. 2" Remote Meter – 3 gpm to 150 gpm. 3" Remote Meter – 7 gpm to 300 gpm 5% registration accuracy over these flow ranges. Electrical Meter and control valve operating voltages must match. CAUTION: Water pressure is not to exceed 120 psi, water temperature is not to exceed 110° or 150°F with hot water package, and meter cannot be exposed to freezing conditions.

Timer STD. Mounting Position Extended Range Cap Should be in Position Shown 1" and 1.5" Meter Figure 8 Extended Range Cap Should be in Position Shown 3" Meter Meter Cable Length 15455 = 6-1/4" 15526 = 5-5/8" 17629 = 7-1/4" 14910 = 6-3/4" 14043 = 8-1/2" Figure 9 Meter Cable P/N Mechanical RM Std. Range Ext. Range 1" Std. Mount 15526 15526 1" Rev. Mount 14910 15455 1.5" Std. Mount 15526 15526 1.5" Rev. Mount 17629 17629 2" Std. Mount 17629 17629 2" Rev. Mount 15455 15455 2" Plastic Std. Mount 14043 14043 2" Plastic Rev. Mount 15455 15455 3" Std. Mount 17629 17629 3" Rev. Mount 15526 15526 Spare cable sent to allow change in orientation of remote meter. *2" and 2" Ext meter gets 1 cable.

3240 AND 3250 TIMER SETTINGS

Typical Programming Procedure Calculate the gallon capacity of the system, subtract the necessary reserve requirement and set the gallons available opposite the small white dot on the program wheel gear (Figure 10). NOTE: Figure 10 shows 8,750 gallon setting. The capacity (gallons) arrow (15) shows zero gallons remaining. The unit will regenerate tonight at the set regeneration time. How To Set The Time Of Day: 1. Press and hold the red time set button in to disengage the drive gear. 2. Turn the large gear until the actual time of day is opposite the time of day pointer. 3. Release the red button to again engage the drive gear. How To Manually Regenerate Your Remote Meter: 1. Turn the manual regeneration knob clockwise. 2. This slight movement of the manual regeneration knob engages the program wheel and starts the regeneration signal. 3. The black center knob will make one revolution: Delayed Regeneration - 3 hrs Immediate Regeneration - 6 min Immediate Regeneration Timers: These timers do not have a 24 hour gear. Setting the gallons on the program wheel and manual regeneration procedure are the same as previous instructions. The timer will regenerate as soon as the capacity gallons reaches zero. NOTE: The program wheel to the left may be different than the program wheel on the product. NOTE: To set meter capacity rotate manual knob one - 360° revolution to set gallonage. Figure 10 GENERAL INSTALLATION AND START-UP INSTRUCTIONS continued Model 1000 Remote Reset Meter SE10 • 3

Item No. QTY Part No. Description

3250 DELAYED REGENERATION TIMER

Item No. QTY Part No. Description Model 1000 Remote Reset Meter SE10 • 5

3240 IMMEDIATE REGENERATION

Item No. QTY Part No. Description 1 1/8 Item No. QTY Part No. Description

26 BR61502-3240M Rev A

6 • SE10 Model 1000 Remote Reset Meter

REMOTE METER W/ENVIRONMENTAL COVER 60216-02 Rev A1 Item No. QTY Part No. Description Items 1, 2, 3, 4, 5, 6 and 8 Model 1000 Remote Reset Meter SE10 • 7

1" METER ASSEMBLY Item No. QTY Part No. Description Hot Water Hot Water (Optional as needed)

60391 Rev D

8 • SE10 Model 1000 Remote Reset Meter

1-1/2" METER ASSEMBLY Item No. QTY Part No. Description Hot Water Hot Water

60610 Rev C

Model 1000 Remote Reset Meter SE10 • 9

2" BRASS METER ASSEMBLY Item No. QTY Part No. Description (Optional as needed) Not Shown

60393 Rev E

10 • SE10 Model 1000 Remote Reset Meter

2" METER ASSEMBLY Item No. QTY Part No. Description Impeller Shaft Seat 18-8 Stainless Steel Machined, Flow Straightener Machined, Flow Straightener

60621 Rev B13

60621_REVB Model 1000 Remote Reset Meter SE10 • 11

3" METER ASSEMBLY Item No. QTY Part No. Description Range

60608 Rev F

12 • SE10 Model 1000 Remote Reset Meter

2.8 71.1 2.2 56.6 1.8 44.5 10.6 269.5 8.2 209.3 Extended Range Standard Range 61500-60391LNE Rev A Meter Assy, 1" MECH [mm] 3.4 86.7 2.8 72.1 3.0 76.2 11.3 287 9.0 228.6 Extended Range Standard Range 61500-60393LNE Rev A Meter Assy, 2" MECH [mm] 2.9 73.7 2.5 63.5 11.4 288.9 2.3 59.2 8.7 220.7 Meter Assy, 1 1/2" MECH Extended Range Standard Range 61500-60610LNE Rev A [mm] 4.4 111.8 20.6 523.1 10.9 276.76 4.8 121.97 3.3 82.6 3.8 96.3 Meter Assy, 3" MECH Extended Range Standard Range 61500-60608LNE Rev A [mm] 1" Brass Mechanical Meter and Flow/Pressure Loss Data Standard Range: 310 gal. minimum to 5,270 gal. max. Extended Range: 1,550 gal. minimum to 26,350 gal. max. Flow Accuracy: ±5% 0.7 to 40 gpm 1-1/2" Brass Mechanical Meter and Flow/Pressure Loss Data Standard Range: 625 gal. minimum to 10,625 gal. max. Extended Range: 3,125 gal. minimum to 53,125 gal. max. Flow Accuracy: ±5% 1.5 to 75 gpm 2" Brass and Plastic Mechanical Meter and Flow/Pressure Loss Data Standard Range: 1,250 gal. minimum to 21,250 gal. max. Extended Range: 6,250 gal. minimum to 106,250 gal. max. Flow Accuracy: ±5% 3 to 150 gpm 3" Brass Mechanical Meter and Flow/Pressure Loss Data Standard Range: 3,750 gal. minimum to 63,750 gal. max. Extended Range: 18,750 gal. minimum to 318,750 gal. max. Flow Accuracy: ±5% 7 to 300 gpm Model 1000 Remote Reset Meter SE10 • 13

2.86 72.6 BRASS 2" NPT OR 2" BSP THREAD BOTHENDS. 10.97 278.6 5.48 139.2 1.00 25.4 3.33 84.6 HEX 1.31 33.3 ENGINEERING DRAWINGS Line Drawing, Meter Assy, 2" Plastic with Plastic Nipples PLASTIC 2" NPT OR 2" BSP THREADS BOTH ENDS. 2.86 72.6 3.33 84.6 HEX 1.31 33.3 11.17 283.7 5.58 141.7 1.00 25.4 61500-60620LNE Rev A 61500-60620LNE Rev A Line Drawing, Meter Assy, 2" Plastic with Brass Nipples [mm] [mm] 14 • SE10 Model 1000 Remote Reset Meter

Immediate Regeneration — Internal Wiring For Time Clock override, a 2-5 minute signal to terminal “2” will reset the Meter. NOTE: See wiring diagram enclosed with valve for proper meter to valve wiring. Delayed Regeneration — Internal Wiring RED BROWN RED BROWN BLACK RED RSCAM TB1 YELLOW YELLOW BROWN WHITE BLACK BLUE BLACK YELLOW BLUE BLACK RED THCAM BLACK BLACK YELLOW BROWN WHITE TB1 BLUE THCAM TM C N.O. N.C. SW1 C N.O. N.C. SW2 RSCAM TM C N.O. N.C. SW1 C N.O. N.C. SW2

15234 Rev D

C N.O. N.C. SW1 C N.O. N.C. SW2 RSCAM TM C N.O. N.C. SW1 C N.O. N.C. SW2 Model 1000 Remote Reset Meter SE10 • 15

REMOTE METER WIRING continued

16249 Rev F

Wiring Diagrams, Sys 7 Multi, Remote Meter BROWN BLACK VIOLET BLACK GREEN WHITE TB1 BROWN BLACK BLACK WHITE BLUE ORANGE ORANGE GREEN THCAM BLACK PINK BLUE 2BLACK(BROWN) METER IMMEDIATE REGENERATION TIMER GR/YEL WHITE(BLUE) INTERLOCK CABLE RECEPTICLE RSCAM TM C N.O. N.C. SW2 C N.O. N.C. SW1 13 14 15 16 17 18 19 12111098 4 5 6 7 1 2 3 16 • SE10 Model 1000 Remote Reset Meter

Back Plates:

3200 Timer-Mechanical

Covers: Gallon Wheel Assemblies: Meter Assemblies Plastic w/Brass Nipples Plastic w/Plastic Nipples Plastic w/Brass Nipples Meter Cables: Std Ext Spare cable sent to allow change in orientation of remote meter. *Ext meter gets 1 cable. Meter Caps: Meter Checker Kits Range Combined Timer Assemblies: SERVICE ASSEMBLIES Model 1000 Remote Reset Meter SE10 • 17

Issue Possible Cause Corrective Action No gallon registration on meter. Deffective gear box in dome. Check with meter checker. Replace dome assembly. Stuck impeller due to foreign material, pipe dope, flux, etc, causing the impeller not to rotate. Check with meter checker. Remove and clean impeller. Meter cable not inserted in meter dome or in meter reset timer. Insert meter cable in dome and meter reset timer. Low flows: Less than 0.7 gpm for 1" Less than 1.5 gpm for 1.5" Less than 3.0 gpm for 2" Less than 7.0 gpm for 3" Consult factory. Improper installation. See installation section. No pulse from meter unit. No power to meter (test terminals 1 & 6 - should read line voltage). Check wiring to meter. Check wiring at control valve. Deflective switch Immediate pulse models replace switch P/N 15320-180 &90 min., 10896 - 6 min. Delayed pulse models replace switch P/N 15320 Deflective reset motor. Replace motor. Extended or continuous pulse. Defective reset motor. Replace reset motor. Defective pulse switch. Immediate pulse models replace switch P/N 15320-180 &90 min., 10896 - 6 min. Delayed pulse models replace switch P/N 15320 Softener running into hard water before meter sends pulse. Capacity of softener not set-up properly. Readjust salt settings for proper capacity. See softener mfg. set-up instructions. Incorrect gallon setting. Check raw water hardness and unit capacity recalculate gallons. Not enough reserve capacity for Delayed Pulse meter. Adjust meter setting to a lower gallon setting. Low flows: Less than 0.7 gpm for 1" Less than 1.5 gpm for 1.5 Less than 3.0 gpm for 2" Less than 7.0 gpm for 3" Consult factory. 18 • SE10 Model 1000 Remote Reset Meter

Model 1000 Remote Reset Meter SE10 • 19

©2010 Pentair Residential Filtration, LLC 15369 Rev. C SE10