HFE82V-1000 KG | Alldatasheet

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Technical content

HFE82V-1000_EN Rev 1.0 DRAFT 1 A HFE82V-1000 HIGH VOLTAGE DC CONTACTOR

  • 1 000A, 1200Vdc - 1 Form A Contactor
  • 5 kVac dielectric strength between coil and contacts
  • Coil Voltage: 24Vdc
  • Outline Dimensions: (154.4x104.6x119.1) mm
  • Dimensions with flanges: (165.9x104.6x132.8) mm
  • Bolt load terminals (Polarity independent)
  • Plug-in connector for coil connection
  • Mounting flanges reinforced with compression sleeves
  • RoHS compliant materials and processes Contact Data Characteristics Rated Load 1000A @ 1200Vdc Insulation resistance 1,000MΩ (at 1000 Vdc) Contact form 1 Form A Dielectric strength: Contact material Cu Alloy Coil to contact 5kVac for 1 min. Contact resistance* ≤0.2mΩ (at 100A) Across open contacts 5kVac for 1 min. Max. switching voltage 1200Vdc Ambient temperature -40°C to +85°C Max. switching current 2000A @ 1200Vdc † Ambient humidity 5% - 85% RH Set time ≤ 100ms Vibration 1.5 mm (DA) 10 Hz to 500 Hz ‡ Reset time ≤ 30ms Shock resistance: Bounce time ≤ 5ms Functional 196 m/s2 § Electrical endurance 10,000 cycles ** Destructive 490 m/s2 †† Mechanical endurance 200,000 cycles Termination: Coil power consumption: ‡‡ Coil termination Wired Connector Driving power 50W Load termination: Bolt terminal (Female) Holding power 10W + Cu Busbar terminal Unit weight Approximately 3.50kg * Typical value for Initial Contact Resistance: Using a sample quantity of at least 20 units, take the average value from 5 continuous measurements from each sample † One (1) Operation @ 23°C ‡ Sinusoidal vibration, 1.5 mm double amplitude, 10 Hz to 500 Hz, acceleration 49m/s2, 8 hours each for every axis,4 hours each for the energized and non-energized status, total 24 hours. There shall not be any abnormalities on contactor appearance, construction and performance § Duration 11ms, non-energized status 98 m/s2, duration 11ms,500 ops for each direction of three mutually perpendicular axes, 250 ops each for the energized and non-energized status, total 3000 shocks. The opening time for close contacts or the closing time for open contacts should not exceed 10μs ** Rating at: 23°C, 60A/1200Vdc, (Resistive Load) †† Duration 6ms, 50 shocks for each direction of three mutually perpendicular axes, total 300 shocks. There shall not be any abnormalities on contactor appearance, construction and performance ‡‡ When the contactor coil is activated, 50W driving power is needed to close the contactor. After ±0.2s the coil power draw is automatically reduced to 10W to maintain the contactor in the closed position

HFE82V-1000_EN Rev 1.0 DRAFT 2 A Current Endurance §§ Current Duration 1000A Continuous 1500A 140 s 2000A 82 s 3000A 30 s 4000A 18 s §§ Testing Conditions: 1V, 85°C, 400 mm2 cable used Electrical Endurance Contact Rating Product Model Operations Making (Resistive Load): Steady 60A Contact Voltage: 1200Vdc HFE82V-1000 30,000 ops * Making (Capacitive Load): Inrush Current 2000A, C=1100µF Contact Voltage: 1200Vdc 100 ops * Breaking (Resistive Load): Steady 2000A Contact Voltage: 1200Vdc 1 op ††† Breaking: (Inductive Load): Steady 1000A, L/R=2.5ms Contact Voltage: 1200Vdc 1 op ††† Breaking (Resistive Load): Steady 1000A Contact Voltage: 1200Vdc 50 ops ‡‡‡ Breaking (Resistive Load): Steady 800A Contact Voltage: 1500Vdc 50 ops ‡‡‡ Breaking (Resistive Load): Steady 1200A Contact Voltage: 1500Vdc 50 ops ‡‡‡ Switching (Resistive Load): Steady 60A Contact Voltage 1200Vdc 10,000 ops * * 23°C room temperature, Duty Cycle 0.6s ON/ 5.4s OFF, 400 mm2 cable used ††† 23°C room temperature, Duty Cycle 0.1s ON/ 30s OFF, 400 mm2 cable used ‡‡‡ 23°C room temperature, Duty Cycle 0.3s ON/ 20s OFF, 400 mm2 cable used Coil Resistance (Ω±7%) at 23°C Nominal Coil Voltage Pick-up Voltage Drop-out Voltage Coil Resistance Coil Power 24Vdc ≤18Vdc 2 ~ 18Vdc Driving: 11.52Ω Holding: 57.60Ω Driving Power: 50W Holding Power: 10W

HFE82V-1000_EN Rev 1.0 DRAFT 3 A Dimensional Drawings (Unit: mm)

Ordering Information

HFE82 V - 1000 /■ - 24 - H - C 6 - 6 (XXX) Type Application V: Vehicle Series Code 1000: 1000A Load Voltage 1000: 1000Vdc 1200: 1200Vdc Coil Voltage 24: 24Vdc Contact Type H: 1 Form A Coil termination C: Connector with wire Load termination 6: Bolt terminal (Female) + Cu Busbar terminal Coil Features 6: Dual coil with energy saving module Special Code X: Customer Customization

HFE82V-1000_EN Rev 1.0 DRAFT 4 A Wiring Diagrams Connector Manufacturer: Yazaki: 7283-1020 §§§ THB Connector: 0435 Series §§§ Connectors are optional parts Dual Coil 1. #3 and #4 are load terminals ** 2. #1 and #2 are coil terminals †††† ** Load terminals are polarity independent †††† Coil terminals are polarity dependent (1: Red: Positive; 2: Black: Negative)

HFE82V-1000_EN Rev 1.0 DRAFT 5 A Application Notes 1. To maintain the contactor in its closed state, the coil voltage should reach the stated pick-up voltage. 2. For definitions of terms used in this data sheet, see glossary at www.kgtechnologies.net. Disclaimer: This data sheet is for reference only. All specifications are subject to change without prior notice. KG Technologies, Inc. cannot predict every possible application for our contactors. While we do our best to make our contactors as versatile as possible, we highly recommend contacting our engineering team if you have any questions. KG Technologies, Inc. is not responsible for malfunctioning contactor s when operated outside the specified parameters given in this data sheet.