031-0560-121

031-0560-121 DIALIGHT | Alldatasheet

Document overview

• Manufacturer or author: Provided By ALLDATASHEET.COM(FREE DATASHEET DOWNLOAD SITE)
• PDF pages: 6

Technical content

MIL-C-5015 Bulkhead Receptacles BFR/TBF How to Order TBF and BFR pressurized bulkhead receptacles BFR 4S-5 P * 1 mate with standard MS type plugs (3106, 3107 and TBF 20-15 PS * 3108) if contact arrangements correspond. Both — ppEriy the BFR and TBF have resilient insulators. The TBF (thru-bulkhead fitting) version has a double-faced CLASS construction allowing mating from both ends. AnQ — SHELL SIZE ring is supplied as standard on both the BFR and the TBF. Contacts are silver plated copper or brass CONTACT ARRANGEMENT ~ alloy. Shells are aluminum alloy. CONTACT TYPE oO” ALTERNATE POSITION g 3 s MOUNTING (BFR ONLY) Ba. ae PREFIX CONTACT ARRANGEMENTS a BF - Bulkhead fittings . See pages 171-174. TBF — Thru bulkhead fittings CONTACT TYPE CLASS. P for Pin; $ for Socket; PS for Pin and Socket (TBF #R — Resilient insulators only) H — Hermetic; see page 327 setter designator "Anat eget’ for TB. ALTERNATE POSITION 7 (Consult factory for available alternate positions.) ‘SHELL SIZE Coupling thread diameter figured in sixteenths of | MOUNTING an inch BFR only; see chart on page 183 Thru-Bulkhead Receptacle ‘TBF ~ Resilient Insulator ‘3 - 7 x & = E oz. << es : oo eae SAN Polarizing Boss sett | Cee Polarizing Boss, =, i CEST) Lp side EXO i = Aes i} z 8 | (GN Pin inset End Socket Insert End . : ie i ap © TBF thru-bulkhead fittings have pressurized resil- © a ©) 4 7 : OSB) ient insulators. Special double-face pin and socket a a Pa 3 Panel Thickness a by /- Soren : contact construction permits cable components to Ig. x . z Wee ‘ be wired and tested in the shop and then to be eos 3 plugged into the mounted TBF plug to complete the : : a & : installation. The TBF mates with 3106, 3107 and aS : = 3108 plugs. : : u ATS Shell K L +034 (0.79) R § +010 (0.25) v A Performance Specifications — Page 168 Contacts, Sealing Plugs, Assembly Tools — Page 187 Contact Arrangements ~ Page 171-174 i ni ilimeters).

182 ITTCannon sa

For tehneal assistance, pice or dlvery information, call you lea teehrical sales ofie or atibvior.

MIL-C-5015 Bulkhead Receptacles BFR/TBF Pressurized Bulkhead Receptacle ~ Standard Position = oe ol BFR pressurized bulkhead receptacles withstand Pin is 3/32" Dia, Es | the air leakage requirements of MIL-C-5015 not to ny exceed 1 cu, in, of air per hour when subjected toa Type 1 os pressure differential of 30 psi at — 55°C. Insulators inst faa ene | are resilient material bonded to aluminum shell. Lock Nut Hex with ee holes end Both pin and socket assemblies are available. The ORing Neoprene BER will mate with standard MS type 3106, 3107, Poston Fin Senda 2 3108 plugs. Parte ample BATS ( T Shell t 6 Hl L " ql Max, Solder Pot Ext. v Size Max, Max. Max. Max, Max. Max. #16 #2 #8 #4 #0 Max, a ae ( Shell Size Thiead Shell Size Theed aS 1/2-2BUREF-24, 16 1-20UNEF-24 105 5/8-24UNEF-24 18 TA/8-18UNEF-2A 10SL 5/8-24UNEF-2A 20 1-1/4-18UNEF-24 Stati 128 ‘34-20UNEF-28 2 1-3/8-18UNEF-24 Performance Specifications - Page 168 Se | 717 | Sr 722 Contacts, Sealing Plugs, Assembly Tools — Page 165 1-20UNEF-2A, Be 1-3/4-18UNS-2A ‘a7 1 Contact Arrangements — Page 171-174 SO (CY) | S| Mounting Dimensions 2 : : A E E A E F PER om | RRA shl Sie if “ao on 0th stetsie (ort 800) (6 ITTCannon Cain oat ss For technical assistance, price or delivery ioformation, call your local technical sates office or gistnibutor.

MIL-C-5015 Connectors Accessories Protective Metal Cap MS25042 > CAIT530 Dia.- ym ta For 06 and 08 Style Plugs : Di 5 ( Hf ee These externally threaded metal ‘ be | Mf Hs 4 dust caps are used to protect 3 bb A ] ( (ke (s the MS3106 and MS3108 Bill SUNT [ey plugs. Material is aluminum : = 1h | | en alloy. They are furnished with [ J AB | a) sash chain or less sash chain. pe £4 EW a AES ~ ne. Pei EE ee gf. Part Number ined Olive Drab Chromate Over ai Cadmium Finish With Sash Chain Olive Drab Chromate Over Black Anodized Finish With May Still be Cadmium Finish, c 0 ay Sash Chain Superseded Purchased by Without Sash Chain Fits B Dia. E Dia. A fuszs043 120) For 00, 01 and 02 Dl, 8 oo. ves CA2322— Stvte Receptacles \\| fe Gasket 4 \\ These internally threaded metal : z A [ 4) ee dust caps are used to protect : re’ ame Ane: a > tn } ez MS3100, MS3101 and MS3102 \\5) J Ey fe\\ ji eee receptacles. Material is i E = Ng AS aluminum alloy. They are \\i y = a furnished with sash chain or of : less sash chain. oe Part thumber ( Olive Drab Chromate Over Cadmium Finish With Sash Chain Olive Drab Chromate Over Black Anodize Finish With ‘May Still be Cadmium Finish c o Sash Chain Superseded Purchased by ‘Without Sash Chain Fits B Dia, E Dia. A MS _HTCannon_H18 Nomber (Ref) TTC Part Number _(TTC Part Number _Shell Sio_Max,_Max,_Max,_—Max__Thead_

184 ITT Cannon Ot id et

ec eelealesiteee, pio or delivery formation, al your lel tesla sales offic or datbato

MIL-C-5015 Connectors Accessories Cable Clamp wg5049/41 Een a ey { With or Without Bushing a. YY : : 968. ( : 1 y} The M85049/41 cable clamp is made for plugs and O R comes ee ed a receptacles that have an endbell with external Z| Ce) ae conduit threads. The double clamping action pro- : ately Mice Holes : 7 Be. vides a balanced, positive hold on the wires and 2 : 23. greatly reduces moisture transmission, Provision is ‘ nS : made for safety wiring. This clamp is supplied ‘ : : 3 without bushing; to order bushing; add “with bush- : - SEAS : ing’ after part number. : Part Superseded Fils Accommodates E E L P R A Nomber* Part Rumber* Shell Size MS Bushings Hin, Mat, E031 (0.79) st.031 (079) +£.031 0.79) Thread ( MBS049/41-34 MS3057-3A 85-105 1534203 102 (259) 250 (6.35) 812 (2062) 688 (17-48) 812 (2062) —_—1/2-28UNER2B To order cable clamp with bushing, edd “with bushing” after part number. Telescopng Bushing CCC‘ | SSE oun i — eR L a: eo ee. TE ( fe Telescoping bushing with fy 1485049/41 cable lamp Telescoping gland bushings (used with WS pat Stperseled ie fit t L R irt, ol ise zy ‘annon its Masn40 ("1 enemy reer a oe ie Nuber Number Part Number Shell Sa st.ong vary 031 (029) t.016 (041) eliminated since bushing protects wires going thru "824203, WWS39056-1—_CAT8220-3 8, 105 379 (963) 2875(7302) 130 (3.30) decrease cable entry diameter to improve sealing, S3420-6 S39056-3 —_CA18220-6 14, 145 “B19 (15.72) 2.625 (66.68) 312 (7.92) i1s3420-8 S30056-4 —_CA18220-8 16, 165 144 (1890) 2.500 (6350) 437 (11.10) 4ys3420-10 S39056-5 —CA18220-10———B “B69 (2.07) 2.375 (60.32) 562 (14.27) 193420-24 539056-9 ——A18220-24 36 1847 (4691) 1.075 (47.62) 1.250 (31.75) Dit id shown in inche ill ). ITTCannon i watts 185 For technical assistance, price or delivery information, call your local technical sales office or distributor,

MIL-C-5015 Connectors Accessories Plastic Protective Caps ‘O25-XXXX-000 Protective dust caps are designed to cover the : 8. : — coupling and conduit ends of MS connectors where FF : i RN there is a possibility of foreign matter accumulating «= oe yo NES on the interior of the connector or of damage tothe = | cS = | ‘ No & threaded parts. Material is red polyethylene. Plastic = gs CDC Sie dust caps can be reused, but are not intended to Sale oly % replace the standard aluminum dust caps shown on i ———e preceding pages. ee eye 5 4 Be! ‘monet - | 7 | Patt Coupling Solder Coupling Solder Solder Coupling Sider [AB C D0 EF Wt | Rumber End Pot End tnd Pot End Pot End End Pot End | Max, Mar. Max. Mat. Mat. Lb, ooo [TT fs ones sean Sasi 025-0460-000 | ¥0s, ost __[ Fos, 128,12 | 108, ost __[ Tost, 128,12 [| iosi 128,12 [Tosl, 128,12 [848700600658 758022 oxs-o4ez-000 [avs t2 [taste fasts te Pas tn 00 30786668 ons-0463-000 [vasa [tes 16 [tas # [teste | tes [098 700850 90a 7.008 038 a a 025-0467-000 Pte 896 001.150 1.216 1.308 0054 025-0468.000 | es ee OG o25-0969-000 [22 ae a es r00 13601426 15300087 ooo | TdT CCST «dS TOG T7S «0087 ooscqrtoo ff asco T0080 1926 2.028 0103 CETTE OO oos.oqra-ooo ere 00 2590 2.660 2.772 6 oxs-owrs-ooo [Pf 12000 24a 2910 3.072 22 025-047-000 took [tts tos 8025501120017 ( 025-0478-000, ne cc | CETL NT Tp oos-omenood fs ap ate a9 975 1071 03 CEST SO Cc 7 CC) soso [CTC CT t—“‘ziS*:*~‘(‘CSC*O*((CMCOCCTC sd G5 5761-403 1409 1.570 0068 oug.o4ge-00 gsr a8 4.71112 08s ors-owep-oog [Pe iar sr6 1.995.967 2.062 2 025-0490-000 a ee 2412576 2.140 2.216 2317 0132 025-0491-000 [a a ne 239024868 2572 0183 ETT O72 cP TC) asoaggood Pa ras 28802966 30720213 ons.049e-000 [68.16 [18 ts eta r00 580.056 .180 0048 oos-oqssoo faa) ap ae 2 sae 00.188 1.337 0055 ox5-os0r-000 fae faa ae ae 58000 1.730 1.796 1895 0085 oz.osoz0n0 [aid C(tiédCR CCT dT sC«d SSCS 27000980 2085.85 OTT 025-0503-000 }e_[e Ts ae [aa 2495700 2.230 2.296 2.400 0134 oxs-oso7-ooo [8 aes oc rire 276 0080 ons-o510-000 [ae Pt rea ron 90 0586 1.650 0077 oos-ogoe-oo0 Pas eg 0300 oos-oposoog [Pts ras P90 06363902 o5-0690-000 Pa ig scar 766 864008 osc | COT tC“‘irYS SCSdSC“(s‘CSC*drtCSS OG COCTCCCSC*@d 1079700 830.886.989.032

186 ITTCannon tae ag

For technical essistance, price or delivery information, call yoor local technical safes office or distributor,

MIL-C-5015 Connectors Accessories ; F80 Assembly Instructions i ITT Cannon provides a complete line of crimp insertion and extraction == = tooling to be used with CA-F80 contacts as follows: S. Sten @ ae " . ee ne | \\ eee ie aa te Warr Wet red 7 ee tf 12_-22520/1-01—TPS67_C37-600/600B COH-12-7COHP-I2-2 Ngek, HES ‘ ee 3 = —___087-600/6008coH-e1 CenPaT COHET <s a, ES 4 = =" taren0 6008 ora cone cole oo fea ae 1 = = OeT8008 OOK _COHROS cH Le Fass . ae “The M-22520/1-01 is the MIL standard eximp tool for ##12 thru ##20 contacts and | ol a. = eS when used with crimp #12, 16 end 20 contacts for the CA-F80. oe .. ma 5 1. we +The CBT-600 is recommended for erimping of #4 thru #12 contects. The CBT-600B bee La NN oe 2 for #0 thru #8. The sppropriate locators and crimp heads are available as shown cBT-600 » he B38 above. ¢BT-520/530 ee Crimp Tool Insertion of Contacts Recommended Wire Stripping 2 5) 1. Before inserting the contacts, remove the end- oe es 5 bell, grommets, and ferrule from the recepta- — Ss “ 3s cle. Remove the endbell, grommet, ferrule, and sue wn Ld <a coupling nut from the plug. Slide the hardware “ co : ae over the wire bundle in the proper order for ( w2as20/1-01 > reassembly after all the contacts are inserted. qe 2. To assist insertion of contacts, lubricate insert wo bed oven Ee Crimping Contacts cavities with isopropyl alcohol. Alcohol will " 1. Check the crimp tool to he sure that'the proper evaporate and will not leave a conductive film. crimp head locator is used. Caution: Never use any lubricant other that {= 2. Cycle the tool to be sure the indentors are isopropyl alcohol, Hold the plug or receptacle sea Lag! open. body firmly and insert the wired contacts as far 3. Place the contact, mating end first, into the as possible by hand. Starting at one side of the Contacts tool. insulator, work progressively from contact to ~ Contact Part Numbers 4, Insert the stripped wire into the hollow end of contact across the layout. When inserting sock- the contact. Be sure the wire is inserted as far ot contacts, be sure to provide fixture space“ EqntactSia_—==~=s=Pin”~=~S~*S~*~*«~*« SS ( as it will go. below the front face to permit length of guide Tes 0SIeT 5. Close the tool completely to crimp. Unless the pins for #16 and #12 contacts to clear © ——s¢————s09 aes. gig aaron) tool is closed completely, the tool will not insulator face. “yo een release the contact. 3. Place the correct insertion tool on the contact ——!2 _330-0351-012__031-0560-121__ 6. Remove the crimped contact from the tool. so that the wire runs along the groove in the 8 __3300951-008__—O34-0560-081 Check the inspection hole to verify that the tool. (Tool tip will butt against the shoulder.) __4 __—330-0351-004_———031-0560.041 wire is fully inserted, 4, Beginning with a cavity on the outer edge of 0 330-0351-000 031-0560-001 the plug, apply a slow, even pressure perpen- Insertion/Extraction Tools dicular to the insulator face until the contact Guide Pins snaps int position. If contacts are not inserted Guid ping are used to assist insertion of socket Ca all the way prior to removing insertion tool, €o contact Sizes ##16 and #12. Larger sizes do not ( ° cr not try to reinsert the insertion tool. Instead, require guide pins _ using the extraction tool, push the contact back a eontast de Pe aaa — cer to position it was in when the insertion too) ————“omaet _Suiie ip was originally placed over the contact for #16 226-107-000 Insertion and extraction tools used for these con- push-in; other wise the inside of contact cavity #2 226-1018-000 hectors are available for contact sizes 16 thru 0 as may be damaged by reinserting the insertion shown, tool. Wire Hole Fillers “Contact Insertion Extraction Handle -«5- ‘Inspect the front end of the insulator to assure. —ttamag | Size Tools Tools Color that the contacts are inserted to the proper Size Part Humber MS Number | 16 O-16 CE-16-4 Bice depth. 16 225.0017-000 ¥S25251-16 =" one (038888-0004) Completion 2 725-0018-000 NS25251-12 5 CET12.2 Yellow Pa I 7 8 225.0019-000 MS25251-8 {038896-0000) _ (038890-0002) After all the cavities have been filled, slide the §$=———————~____“SS" _ & crs Cer-8 Red hardware back into position on the barrel. Tighten rete Bee ~SCthe endbell until the ferrule and endbell are flush, ~~ CIRO. CERO Yelloy Compression of the grommet in this manner results O_O in maximum sealing characteristics of the plug. Extraction of Contacts 1. Select the appropriate tool. (Tool tips are ( reversible for either pin or socket.) Place the extraction tool over the pin or into the socket. 2. Apply a slow, even pressure to push the contact out of the rear of the insulator. ITTCannon ated dis 137 For technical assistance, price or delivery information, cali your local technical sates office or distributor.