601105-000 MACOM | Alldatasheet
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SolderTacts Shielded One-Piece Solder Contacts
Applications
dering SolderTacts contacts connectors are designed to terminate coaxial cables, shielded wires, and twisted pairs faster and more reli- ably than any other method. SolderTacts contacts elimi- nate the variables associat- ed with hard-to-handle crimping. Their one-step installation accelerates production while reducing handling and installed costs. Controlled Soldering SolderTacts contacts pro- vide the optimum amount and type of solder and flux in prefluxed solder preforms to control soldering and reduce operator sensitivity. The geometry of the coaxial cable is carried through the connector to eliminate separate pins, help reduce cross talk, and improve shielding effectiveness and signal transmission. SolderTacts contacts pro- vide simultaneous electrical connection and strain relief. Heat-shrinkable tubing insulations eliminate stress concentration on the wire within the contact. Because the insulation is transparent and inspection windows are provided, terminations are fully inspectable. Compatibility The design versatility of SolderTacts contacts makes them exceptionally well suit- ed to military applications, along with commercial aerospace, instrumentation and computers. SolderTacts products are compatible with most standard connec- tor cavities. SolderTacts contacts are intermateable and intermountable with contacts qualified to the indicated specification. SolderTacts shielded contacts can be terminated with standard Raychem heating tools. Once termi- nated, they can be installed into connector cavities with standard insertion and extraction tools. They are replaceable without cutting and restripping or shorten- ing the cable. Specifications/Approvals Series Raychem D-602 D-6002 Product Facts I Reliable one-piece solder contacts: through-connector shielding reduces cross- talk, and improves signal transmission I One-step installation I Solder joints are strong and reliable I Terminations are fully inspectable I Termination for coax cables, shielded wires, twisted pairs, triaxial cables, for a variety of commercial and military connectors Shielded Contacts 8-67 Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 12-04 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151 8ElectricalInterconnectProducts Available in: Americas I Europe I Asia Pacific I
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 12-04 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151 SolderTacts Shielded One-Piece Solder Contacts (Continued) Contact Cable Diameter Raychem Military Wire SolderTacts Size Polarity Cable Type Specification JOD SOD DOD COD (AWG) Part No. †These SolderTacts contacts are on qualified parts list for indicated specification. Engineering Convection Standard (Hot Air) Heating Contact Contact (Termination AT-1319 Repair Insertion RemovalPart Numbers Instructions) Adapter Wand Tool Tool D-602-46/47 ES61137 AT-1319-17 * AD-1525 AD-1526 D-602-56/57 ES61138 — — (M81969/17-04) (M81969/19-08) *Could be developed. Note: AA-400 SuperHeater Compressed Air Heating Tool shown on page 10-2 can be used for installation. Another option is the Steinel® General Purpose Hot-Air Heating Tool shown on page 10-13. SolderTacts Product Construction, MIL-C-26482 Series Jacket□ (JOD) Shield□ (SOD) Dielectric□ (DOD) Conductor□ (COD) SolderTacts Series: MIL-C-26482 Tooling Selection Guide
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 12-04 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151 8ElectricalInterconnectProducts SolderTacts Shielded One-Piece Solder Contacts (Continued) Contact Cable Diameter Raychem Military Wire SolderTacts Size Polarity Cable Type Specification JOD SOD DOD COD (AWG) Part No. — — — .76–1.24 .28–.79 24–30 D-602-0126 16 P Twisted pairc —— — .76–1.24 .28–.79 24–30 D-602-0127 16 S Twisted pair c a These SolderTacts contacts are on the qualified parts list for indicated specification. b These SolderTacts contacts are intermateable and intermountable with contacts qualified to the indicated specification; they replace crimp-style termination. c These SolderTacts contacts are designed for twisted-pair cable per MIL-STD-1553B. SolderTacts product construction, MIL-C-28748 Series Jacket□ (JOD) Shield□ (SOD) Dielectric□ (DOD) Conductor□ (COD) SolderTacts Series: MIL-C-28748 Series
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 12-04 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151 SolderTacts Shielded One-Piece Solder Contacts (Continued) Convection (Hot Air) Heating SolderTacts Part Engineering Standard AT-1319 Repair Series No. (Termination Instructions) Adapter Wand D -602-44/45 ES61133 AT-1319-14 AD-1480 D -602-0172/0173 ES61240 — — D -602-54/55 ES61132 — — D -602-0126/0127 ES61199 — —
748 D -610-09/10 ES61187 AT-1319-15 AD-1571
D -602-72/73 ES61135 AT-1319-18 AD-1486 D-602-76/77 ES61164 AT-1319-20 AD-1554 Contact ContactSolderTacts Series Insertion Tool Removal Tool Special Tools AD-1457A AD-1464 748 * AD-1447 (bushing tool) (flex tip removal tool) *Not applicable. Note: AA-400 SuperHeater Compressed Air Heating Tool shown on page 10-2 can be used for installation. Another option is the Steinel® General Purpose Hot-Air Heating Tool shown on page 10-13. Tooling Selection Guide: MIL-C-28748 Series
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 12-04 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151 8ElectricalInterconnectProducts SolderTacts Shielded One-Piece Solder Contacts (Continued) Contact United States Cable Diameter Raychem Military Air Force Wire SolderTacts Size Polarity Cable Type Specification Drawing No. JOD SOD DOD COD (AWG) Part Number Series I, III, and IV M39029/60 a M39029/59 a M 39029/76 a M39029/77 a M39029/76 a M39029/77 a M39029/28 a M39029/75 a M39029/28 a M39029/75 a M39029/28 a M39029/75 a M39029/90 a M39029/90 a a These SolderTacts contacts are intermateable and intermountable with contacts qualified to indicated specification; they replace crimp-style termination. b These SolderTacts contacts are designed for shielded twisted pair cable per MIL-STD-1553B. c These SolderTacts contacts are designed for databus contacts per MIL-STD-1553B. SolderTacts Product Construction, MIL-C-38999 Series Jacket□ (JOD) Shield□ (SOD) Dielectric□ (DOD) Conductor□ (COD) □SolderTacts Series: MIL-C-38999, Series I, II, III, IV Circular Connectors
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 12-04 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151 SolderTacts Shielded One-Piece Solder Contacts (Continued) Contact United States Cable Diameter (in inches) Raychem Military Air Force Wire SolderTacts Size Polarity Cable Type Specification Drawing No. JOD SOD DOD COD (AWG) Part Number Series I, III, and IV M39029/90 a M39029/91 a M 39029/91 a M39029/91 a M 39029/90 a 8912020-OL-01 4.67 max. — — — 20 DK-602-0169-1 8 P Twinaxial c [.184] M39029/91 a 8912019-OL-01 4.67 max. — — — 20 DK-602-0170-1 8 S Twinaxial c [.184] Series II M39029/76 a M 39029/77 a M39029/76 a M39029/77 a a These SolderTacts contacts are intermateable and intermountable with contacts qualified to indicated specification; they replace crimp-style termination. b These SolderTacts contacts are designed for shielded twisted pair cable per MIL-STD-1553B. c These SolderTacts contacts are designed for databus contacts per MIL-STD-1553B. Engineering Convection SolderTacts Part Numbers Standard (Hot Air) Heating Repair Contact Contact Series (D-602-) (Termination AT-1319 Wand Insertion Removal Instructions) Adapter Tool Tool* 999 0140/0141 ES61226 AT-1319-78 AD-1565 M81969/8-07 M81869/8-08 Size 16 0142/0143 ES61224 — — or or0171 ES61226 AT-1319-27 AD-1572 M81969/14-03 M81969/14-03
0174 ES61224 — —
999 0144/0145 ES61206 AT-1319-24 AD-1566 M81969/8-09 M81969/8-10 Size 12 0146/0147 ES61218 — — or or 0150/0151 ES61223 — — M81969/14-04 M81969/14-04 999 0122/0123 ES61 179 AT-1319-22 AD-1568 Size 8 1108/1109 ES61172 — M81969/14-061110/1111 ES61172 AT-1319-22 AD-1568 or1112/1113 ES61184 and and — Astro ATBX-2277 0156/0157-X ES61231 AT-1319-14 AD-1480 0169/0170-X ES61235 *Tyco Electronics does not provide this tool. See connector manufacturer. Note: AA-400 SuperHeater Compressed Air Heating Tool shown on page 10-2 can be used for installation. Another option is the Steinel® General Purpose Hot-Air Heating Tool shown on page 10-13. SolderTacts Series: MIL-C-38999, Series I, II, III, IV Circular Connectors (Continued) Tooling Selection Guide
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 12-04 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151 8ElectricalInterconnectProducts SolderTacts Shielded One-Piece Solder Contacts (Continued) Cable DiameterSolderTacts Size Polarity Cable Type JOD SOD DOD COD (AWG) *These SolderTacts contacts belong to the Raychem “Subminiature” series of contacts, which are designed for use in commercial connectors. Tooling Selection Guide Engineering Convection Contact ContactSolderTacts Part Numbers Standard (hot air) Heating RemovalSeries (D-602-) (Termination AT-1319 Repair Insertion Tool Instructions) Adapter Wand Tool Submin 0278/0279 ES61170 AT-1319-12 AD-1481 * AD-1447 — 0288/0289 ES61414 — — — — *Not applicable. Note: AA-400 SuperHeater Compressed Air Heating Tool shown on page 10-2 can be used for installation. Another option is the Steinel® General Purpose Hot-Air Heating Tool shown on page 10-13. SolderTacts Product Construction, Submin Series Jacket□ (JOD) Shield□ (SOD) Dielectric□ (DOD) Conductor□ (COD) □SolderTacts Series: Subminiature* Raychem Cable Diameter
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 12-04 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151 SolderTacts Shielded One-Piece Solder Contacts (Continued) Contact Cable Diameter Military Wire Raychem Size Polarity Cable Type Specification* JOD SOD DOD COD (AWG) SolderTacts *These SolderTacts contacts are on qualified parts list for indicated specification. Tooling Selection Guide Engineering ConvectionRaychem Standard (Hot Air) Heating Repair Contact Contact SpecialSolderTacts (Termination AT-1319 Wand Insertion Removal ToolsPart Number Instructions) Adapter Tool Tool D-602-0094/0095 ES61 128 AT-1319-19 AD-1494 AD-1527 AD-1527 AD-1496 D-602-0106/0107 ES61134 Rev. D Rev. C (M81969/14-04) (M81969/14-04) (twisted) D-602-0104/0105 ES61129 — — — — — Note: AA-400 SuperHeater Compressed Air Heating Tool shown on page 10-2 can be used for installation. Another option is the Steinel® General Purpose Hot-Air Heating Tool shown on page 10-13. Raychem SolderTacts Size Polarity Cable Type Contact Military Reference Specification D-602-0185 16 socket Coaxial — D-602-0094 12 pin Coaxial M39029/74 D-602-0093* 12 socket Coaxial M39029/73 D-602-0106 12 pin Coax (large) M39029/74 D-602-0189* 12 socket Coax (large) M39029/73 *These SolderTacts contacts are intermateable with M39029/73, but are not on QPL. Raychem SolderTacts Size Polarity Cable Type Contact Military Reference Specification D-602-0186 8 pin Twisted pair M39029/96 D-602-0187 8 socket Twisted pair M39029/95 DK-602-0186-2 8 pin Sh. twisted pair M39029/96 DK-602-0187-2 8 socket Sh. twisted pair M39029/95 These SolderTacts contacts are designed for shielded twisted pair cable per MIL-STD-1553B. SolderTacts Series: MIL-C-83723 SolderTacts Series: DOD-C-83527 SolderTacts Series: DOD-C-83527 (data bus contacts)
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 12-04 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151 8ElectricalInterconnectProducts SolderTacts Shielded One-Piece Solder Contacts (Continued) Raychem SolderTacts Size PolarityReference D-600-0071 — For shielded twisted pair D-600-0116 For size 8 DOD-C-83527 series — D-600-0125 For size 8 MIL-C-38999 series, for twisted pair —Performance The performance of SolderTacts contacts is defined by the applicable Raychem specification con- trol drawing (SCD) and Raychem Specification D-6002. Products on quali- fied product lists meet the requirements of the base specification. Termination Termination of SolderTacts contacts is defined in the appropriate Raychem Engineering Standard. To obtain a copy, contact Tyco Electronics. SolderTacts Series: Grommets