013-1000-040519

086-115-60 ITT | Alldatasheet

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TECHNICAL DATA Press-Fit Insulated Terminals Press-Fit Terminals have outstanding electrical, mech- Plating anical, thermal and chemical properties made possibile Standard plating code for the lug portion of each through the use of uncontaminated ptfe resin - long terminal is given in the 13th & 14th digits of the part known for its exceptional inherent physical properties - number. as well as close fabrication control. The highest produc- 20 Gold flash 0.000005" (0.13 micron) min. over tion standards are assured because quality control at silver 0.0003" (7.62 micron) min. ITT Sealectro is based on United Kingdom Ministry 51 Greville Tinned to ITT Sealectro specification specifications and methods and these inspection proce- A0143502 dures are carried on from receipt of the ptfe right down 59 Bright acid tin 0.0003" (7.62 micron) min. to the assembled terminals. over 0.0002" (5.08 micron) min. copper | 60 Silver 0.0002" (5.08 micron) over copper Characteristics of ptfe flash. Electrical Properties Bushing Colour Volume Resistivity | . Alfterminals are manufactured with white ptfe (50% RH, 23°C) 10'20hm/cm “ Dielectric Constant Dimensions (60 Hz to 10° Hz) 2.0-2.2 no All dimensions are in inches with metric equivalents Dielectric Strength (volts/mil) 400-450 given in brackets or green throughout. Dissipation (power) Factor (60 Hz to 10°Hz) 0.0002 Corona Resistance No tracking (see ratings in tables) or carbonizing Capacitance (see ratings in tables) Very low Mechanical Properties Tensile Strength 1500-2500 psi (105 kgf/cm? - 175 kgf/cm?) . Elongation 75-150% Modulus of Elasticity 50000-55000 psi (3500 kgf/cm? - 3850 kgf/cm?) Chemical Properties Resistant to all acids and alkalis of all concentra- tions, as well as to all common solvents, fungus and rot. | Water absorbtion [24 hour immersion 1/8" (3.175) thickness] 0.01% , Burning Rate None Effect of Sunlight, Ultra-violet and Infra-red light None Temperature Range -100°C to (not affected by soldering +250°C operations or cryogenic (-148°F to environs) +482°F) Testing Data Capacitance and voltage measured with terminals installed in chassis permitting 0.040" (1.016) pro- trusion of the ptfe bushing but not more than 0.050" (1.27) thick. Note: While the above values are typical of the materials used, they should not be quoted on users specifications or drawings of ITT Sealectro Insulated Terminals

INSTALLATION PROCEDURE _ Press-Fit Insulated Terminals The Press-Fit method is the simplest, fastest, most eco- (3) INSERTION TOOL.... Insertion tool is placed in nomical terminal installation, with practically no restriction chuck of drill press (power off) or hand arbor press. as to chassis material and thickness. The procedure is Terminal is held by tool, leaving assembler's hands free further simplified by the use of Insertion Tools available to index andcentre chassis hole underneath tool. Proper from ITT Sealectro. These inexpensive tools are designed pressure is applied and released just as soon as major to fit any drill press or hand-arbor press. diameter of terminal seats itself. Recommended Insertion Tools for each terminal are listed in the first column following the terminal part number on Bushing Minor Dia. | Hole or punch |Countersink Dia.“B’ . : I . ountersin la. (1) PUNCH OR DRILL HOLE in chassis 0.013" + 0.002 (£0.05) + ) (0.05) less than diameter of terminal section (dia G in 908 3 or die side of chassis (not from punch side) 148 3.76| 136 345 |.160 4.06 (2) COUNTERSINK ENTRANCE EDGE ....Use 60° = fT?) 494497 | 100 ft tee toe over; use 82° countersink when chassis thickness Is less | 256 6.50| 243 6.17 |.269 6.83 mum diameter of countersink is determined by thickness 513 13.03 | 500 12.70 |.537 13.64 of chassis stock and bushing's major diameter. | : , . Punch & Countersink Detail Draw Punch & Die Detail C F .040" | _ : = (1.0) —€ Under £ S =| and 60° .040" 82° Metal ¢ a [over ia “B’ OGD oY Chassi : : r ha re ae Ne a ok Dia “A” 5 . i . Dia “A” BulletNose & Use 60°couniersink Use 82° countersink _ Punched & Drawn hole . e for chassis thickness for chassis thickness Dim “A” fi 2. Clearance between punch & die should be held to normal shop tolerances governed by material & thickness & type Note 4 Be BOS. Predrawn hole size is governed by material type & thickness ‘ iS | in one operation t : 5 * | . : Note: B* is recommended diameter of countersink +.010(0.25) ,

: Be, E e . L | : 0 : e 8) t S c Fig1 , Fig2 Fig 3 : Approx V RMS 50Hz . Capacitance | Nominal | Flashover E F{ F G* Fig } PartNo. ToolNo. | mmf Rating | Sealevel) A Bi |B2 |C Dia | Dia | Dia | Dia 89 | 53 17.0 125 7.0 5.0 | 4.37 8.9 | 53 70 |25 7.0 32 | 236 J 89 }|53 105 125 7.0 2.5 7.0 20 | 32 | 2.36 8.4 | 53 05 |25 7.0 32 42.36 89 | 53 10 | 25 1.0 |44 |3.76 ms E1 B= ~E iS a a1 | i ry . J rt . cS e C D | . : Fig 4 Fig 5 wm en Approx - V RMS 50Hz - Too! Capacitance | Nominal | Flashover E El iF G* JJ Fig | PartNo No. mmf Rating |} Sea Level | A Bi | B2 {|C Dia | Dia | Dia | Dia | Dia | Ki 89 153 105 )25 | 7.0)25 |10 | 20 |44 13.76 4 . |

B TE Be Ki, . ~~ EB eS . B B i. 2 a : 030 c D D : . V RMS 50Hz Approx Nominal | Flashover * Tool Capacitance E E1 F G Fig | Part No. . No. mmf Rating | Sea Level | a Bi |B2 |C Dia | Dia | Dia |Dia |K | Kt 130125 |05 115 |710 |25 |10 | 1.5 |24 | 1.97 13.0| 2.5 10 |25 |08 | 715 124 1791 ]06 | 20 14.0 | 7.0 10 |25 | 08 24 | 1.97 95 | 32 . 1.0 | 25 | 1.0 44 |3.76 13.1 | 5.3 1.0 |25 | 1.0 32 1236 127153 105 |25 |10 |25 |1.0 | 20 | 32 | 2.36 : 127153 105 |25 |}10 |25 |10 |20 144 13.76 155153 105 |25 |24 |32 110 | 20 |44 |3.76 a | E1 tr Bi Et [- +i it a ie Be E a2 BT re ie B +. + E B1 +> -er : - tei C C g Z + fy t- $+— ar : is tT D D D ~— ie “Approx | V- RMS 50Hz Tool Capacitance Nominal Flashover E1 F G * Fig | PartNo No. mmf Rating Sea Level] A B1 Cc Dia | Dia |Dia |J K1 127|53 |05 125 |10 125 |10 | 20 | 44 13.76 ) 137134 |05 |24 |16 [43 |12 | 24 |48 | 4.34 . , 188|3.2 |08 |16 |48 |54 173 | 24 | 48 | 434 | 20.9 | 5.2 48 |54 |38 48 |434|20 | 40 21.2164 |05 |24 |48 154 |13 | 24 | 48 | 434 220\\32 |08 |16 164 170 113 | 24 | 48 | 434 .

• , Ll . TEST POINT JACKS _— Press-Fit Terminals a BIE SOP IRN GT ON DENS SOG IED ah HE ee GE eS Det ges eae Cees GEN te Sonic EC ts VR nan NT aA DS REE aE Canto eee SAE ye NURI eva ERGOT : t- 7 SOLDER CUP ES _ B1 24 AWG Ee Be J -B2 J e Bt here ie B B nA . D Dp | fa +4 hers es ES tat B | oo 125(3.175) yj .090 E1 (Bt eS cS a econ SOLDER D 10.76) o15so4 E eS LS Cc Cc Jo: E -200 8) MTG. CTRS. ee S F Cc lc MTG. CTRS. a ey FE ERE OR TG UN EE ILENE Ss ESS CLS Sl CSTE OEISE STE NEUES OP NES CNEL ESSN a HOT TICES ESE ORI AI Ss aOR eee | Approx V RMS 50Hz }., jdt Tool | Capacitance! Nominal |Flashover E Ei |F G Probe | Probe Fig} Part No. No. | mmf Rating |Sea Level] A Bi |B2 |C Dia | Dia }Dia | Dia {Dia |Lgth |K |} . * EE ea ee ee ee es oa s a ve PROBES _ Press-Fit Terminals 2S eee eee be Esc} i 8 -+—__- B ES C x : A | | e . A Ll A a be S SOLDER D'270 |! | a _, CUP . Co) E le SOLDER G —_— : 2 Approx V RMS 50Hz Capacitance Nominal Flashover F G J J Fig | PartNo. Tool No. | mmf. Rating Sea Level A Cc Dia | Dia | Dia | Dia . . * § Floating Contact: +.002(0.05) -.000(0.00)