SSC-736A

SSC-736A ETC2

Document overview

• Manufacturer or author: Provided By www.digicamel.com(FREE DATASHEET DOWNLOAD SITE)
• PDF pages: 32

Technical content

Datasheet sections

• 02 SmartHeat®Technology
• 04 MX-500 Soldering, Desoldering & Rework System
• 07 Soldering Tip Cartridges
• 20 SP440 Self-Contained Desoldering System
• 22 QX2 Convection Rework System
• 27 SMT -1160 Hot Air Pencil
• 18 SP200 Soldering System
• 10 Desoldering Tip Cartridges
• 11 Rework Tip Cartridges
• 14 Speciality Tip Cartridges
• 15 Microfine Rework Tip Cartridges
• 16 Accessories & Spare Parts

Datasheet sections

• 02 SmartHeat®Technology
• 04 MX-500 Soldering, Desoldering & Rework System
• 07 Soldering Tip Cartridges
• 20 SP440 Self-Contained Desoldering System
• 22 QX2 Convection Rework System
• 27 SMT -1160 Hot Air Pencil
• 18 SP200 Soldering System
• 10 Desoldering Tip Cartridges
• 11 Rework Tip Cartridges
• 14 Speciality Tip Cartridges
• 15 Microfine Rework Tip Cartridges
• 16 Accessories & Spare Parts

Precision Systems for the Electronics Bench SOLDERING, DESOLDERING AND REWORK SYSTEMS WORLD HEADQUARTERS AND NORTH AMERICAN OFFICE

1530 O’BRIEN DRIVE • MENLO PARK • CA 94025 • USA

TEL: +1 650-325-3291 • FAX: +1 650-325-5932 www.metcal.com Precision Systems for the Electronics Bench MET-US-001 Cover and contents 22/11/01 2:04 pm Page 2

SmartHeat® page SmartHeat® SmartHeat SmartHeat®Technology What Is SmartHeat®? Unlike conventional soldering irons, SmartHeat®administers heat directly from the heater to the joint. Metcal tip cartridges detect the thermal load and instantly adjust the power in order to deliver the right amount of heat precisely where it is needed. If the tip cools while transferring heat to a joint, SmartHeat ®immediately responds by safely increasing the power to maintain a constant tip temperature. As a result, operators are relieved of the responsibility of regulating the tip temperature, thus eliminating the risk of thermal damage to the component or to the PCB. SmartHeat ®soldering systems comprise three basic elements: a high frequency power supply, a tip cartridge and a hand-piece. The cartridge contains the solder tip, a heater and the wire coil. When the temperature of the heater (a copper bar coated with a magnetized iron/nickel alloy) reaches a certain level (its Curie Point), it stops absorbing energy and the temperature becomes constant. Energy from the power supply feeds a steady current to the coil. This creates an electrical field from which the heater absorbs energy, turns it into heat and transfers it to the iron/nickel alloy. When soldering has drawn heat from the heater to the extent that the tip begins to cool, the alloy reacts by taking on more energy in order to reheat the tip. In this way, SmartHeat ®self- regulates the tip temperature to within ±1.1ºC of a set point regardless of thermal load and without any need for adjustment. Trouble-Free Tip Replacement The heat-resistant pad supplied with the unit allows you to easily insert and remove the tip cartridge. The simplicity of this process ensures there is no loss of productivity, no need for additional tools and no reason for two soldering systems to be heating at the same time. The Metcal Difference In production environments where a single component can cost hundreds of dollars and rework and repair can sometimes be more costly than the components involved, process control is vital. Metcal improves product quality, increases productivity and reduces manufacturing costs with its patented SmartHeat ®technology. As SmartHeat®maintains a constant tip temperature, automatically delivering the exact amount of power required for the task, consistent results are guaranteed and component/PCB damage is virtually eliminated. Metcal’s SmartHeat ®systems offer task-specific versatility with no limits, no barriers and absolutely no compromise. VARIABLE POWER HEATER FIXED TEMPERATURE SOLDERING TIP CONNECTOR The SmartHeat®Route To Lead-Free Hand Soldering Switching to lead-free hand soldering does not necessarily mean that you will have to invest in new equipment or adjust your existing process. As SmartHeat’s variable power and fixed temperature guarantee a repeatable tip temperature under a wide variety of thermal loads, the system can easily adapt to meet the higher temperatures demanded by lead-free applications without any need for modification. No Calibration Required For Easy ISO 9000 Compliance To define the parameters for soldering with a SmartHeat®system, simply record the tip cartridge part number. As the heater’s alloy dictates the temperature, calibration is not required. Indeed, there are no dials, buttons or calibration tools, typical of other systems, with which you can adjust SmartHeat’s temperature. This avoids all risk of unauthorized operator intervention. Throughout the cartridge’s lifetime, temperature drift is less than a few degrees. A letter to confirm SmartHeat’s self-calibration capacity is available on request. SmartHeat Technology 22/11/01 2:09 pm Page 8

SmartHeat® page SmartHeat® SmartHeat SmartHeat®Technology What Is SmartHeat®? Unlike conventional soldering irons, SmartHeat®administers heat directly from the heater to the joint. Metcal tip cartridges detect the thermal load and instantly adjust the power in order to deliver the right amount of heat precisely where it is needed. If the tip cools while transferring heat to a joint, SmartHeat ®immediately responds by safely increasing the power to maintain a constant tip temperature. As a result, operators are relieved of the responsibility of regulating the tip temperature, thus eliminating the risk of thermal damage to the component or to the PCB. SmartHeat ®soldering systems comprise three basic elements: a high frequency power supply, a tip cartridge and a hand-piece. The cartridge contains the solder tip, a heater and the wire coil. When the temperature of the heater (a copper bar coated with a magnetized iron/nickel alloy) reaches a certain level (its Curie Point), it stops absorbing energy and the temperature becomes constant. Energy from the power supply feeds a steady current to the coil. This creates an electrical field from which the heater absorbs energy, turns it into heat and transfers it to the iron/nickel alloy. When soldering has drawn heat from the heater to the extent that the tip begins to cool, the alloy reacts by taking on more energy in order to reheat the tip. In this way, SmartHeat ®self- regulates the tip temperature to within ±1.1ºC of a set point regardless of thermal load and without any need for adjustment. Trouble-Free Tip Replacement The heat-resistant pad supplied with the unit allows you to easily insert and remove the tip cartridge. The simplicity of this process ensures there is no loss of productivity, no need for additional tools and no reason for two soldering systems to be heating at the same time. The Metcal Difference In production environments where a single component can cost hundreds of dollars and rework and repair can sometimes be more costly than the components involved, process control is vital. Metcal improves product quality, increases productivity and reduces manufacturing costs with its patented SmartHeat ®technology. As SmartHeat®maintains a constant tip temperature, automatically delivering the exact amount of power required for the task, consistent results are guaranteed and component/PCB damage is virtually eliminated. Metcal’s SmartHeat ®systems offer task-specific versatility with no limits, no barriers and absolutely no compromise. VARIABLE POWER HEATER FIXED TEMPERATURE SOLDERING TIP CONNECTOR The SmartHeat®Route To Lead-Free Hand Soldering Switching to lead-free hand soldering does not necessarily mean that you will have to invest in new equipment or adjust your existing process. As SmartHeat’s variable power and fixed temperature guarantee a repeatable tip temperature under a wide variety of thermal loads, the system can easily adapt to meet the higher temperatures demanded by lead-free applications without any need for modification. No Calibration Required For Easy ISO 9000 Compliance To define the parameters for soldering with a SmartHeat®system, simply record the tip cartridge part number. As the heater’s alloy dictates the temperature, calibration is not required. Indeed, there are no dials, buttons or calibration tools, typical of other systems, with which you can adjust SmartHeat’s temperature. This avoids all risk of unauthorized operator intervention. Throughout the cartridge’s lifetime, temperature drift is less than a few degrees. A letter to confirm SmartHeat’s self-calibration capacity is available on request. SmartHeat Technology 22/11/01 2:09 pm Page 8

MX-500Soldering, Desoldering & Rework System Industry Standard, Soldering, Desoldering And Rework System Metcal’s MX-500 Soldering, Desoldering & Rework System is the benchmark against which other soldering, desoldering and rework systems are measured. Flexible, fast and powerful, the MX-500 Soldering, Desoldering & Rework System raises bench-top conduction soldering to a new level of process control, productivity and throughput. Higher Throughput At Lower Temperatures Unlike conventional soldering/rework systems that rely on stored energy, Metcal systems use SmartHeat® for direct power on demand. Despite its capacity to work at lower, safer temperatures, SmartHeat®still delivers the fastest temperature recovery, joint-to-joint, in the industry. Versatility Without Compromise Metcal’s MX-500 Soldering, Desoldering & Rework Systemhandles both SMT and through-hole soldering/rework with one power supply at the bench. With two switchable outputs, the system can be adapted to your exact needs, using two of the three tools available (soldering iron, Talon ®tweezers, desolder gun) to configure the most powerful bench-top soldering/rework system on the market. In addition, the MX-500 Soldering, Desoldering & Rework System’s power supply has an automatic shut- off, which helps maximize tip cartridge life, and a standard four year warranty. Unrivalled Comfort And Simplicity The short tip-to-grip distance, characteristic of the Metcal hand-piece, improves process precision, especially for fine-pitch applications. The easy-squeeze design of Metcal’s Talon ®tweezers has been ergonomically designed for superior performance, unmatched comfort and optimum control. Part No. Description MX-500S-11Two Port 100/120 VAC, Solder System MX-500S-21Two Port 220/240 VAC, Solder System INCLUDES MX-500PTwo Port Switchable Power Supply with Power Cord* MX-RM3ERework Hand-Piece with Cord MX-WS4Workstand AC-YS3Sponge AC-CP2Cartridge Removal Pad MX-500TS-11Two Port 100/120 VAC, Solder/Talon®System MX-500TS-21Two Port 220/240 VAC, Solder/Talon®System INCLUDES MX-500PTwo Port Switchable Power Supply with Power Cord* MX-TALONTalon®Hand-Piece with Cord MX-WS5Workstand MX-RM3ERework Hand-Piece with Cord MX-WS4Workstand AC-YS3Sponge (2) AC-CP2Cartridge Removal Pad (2) MX-500S SMT SOLDERING/REWORK SYSTEM MX-500TS SMT REWORK/TALON®SYSTEM Tip cartridges sold separately from all systems. *220/240 VAC systems do not include power cords. MX-TALON-01 Talon®Upgrade Kit INCLUDES MX-TALON Talon®Hand-Piece with Cord MX-WS5Workstand AC-YS3Sponge AC-CP2Cartridge Removal Pad TALON®UPGRADE KITS SM-TALON-02Talon®Upgrade with Switchbox for Older STSS Systems INCLUDES MX-TALON Talon®Hand-Piece with Cord MX-WS5Workstand AC-YS3Sponge AC-CP2Cartridge Removal Pad STSS-SW1ESwitchbox with Storage Tray MX 500 22/11/01 2:25 pm Page 12

MX-500Soldering, Desoldering & Rework System Industry Standard, Soldering, Desoldering And Rework System Metcal’s MX-500 Soldering, Desoldering & Rework System is the benchmark against which other soldering, desoldering and rework systems are measured. Flexible, fast and powerful, the MX-500 Soldering, Desoldering & Rework System raises bench-top conduction soldering to a new level of process control, productivity and throughput. Higher Throughput At Lower Temperatures Unlike conventional soldering/rework systems that rely on stored energy, Metcal systems use SmartHeat® for direct power on demand. Despite its capacity to work at lower, safer temperatures, SmartHeat®still delivers the fastest temperature recovery, joint-to-joint, in the industry. Versatility Without Compromise Metcal’s MX-500 Soldering, Desoldering & Rework Systemhandles both SMT and through-hole soldering/rework with one power supply at the bench. With two switchable outputs, the system can be adapted to your exact needs, using two of the three tools available (soldering iron, Talon ®tweezers, desolder gun) to configure the most powerful bench-top soldering/rework system on the market. In addition, the MX-500 Soldering, Desoldering & Rework System’s power supply has an automatic shut- off, which helps maximize tip cartridge life, and a standard four year warranty. Unrivalled Comfort And Simplicity The short tip-to-grip distance, characteristic of the Metcal hand-piece, improves process precision, especially for fine-pitch applications. The easy-squeeze design of Metcal’s Talon ®tweezers has been ergonomically designed for superior performance, unmatched comfort and optimum control. Part No. Description MX-500S-11Two Port 100/120 VAC, Solder System MX-500S-21Two Port 220/240 VAC, Solder System INCLUDES MX-500PTwo Port Switchable Power Supply with Power Cord* MX-RM3ERework Hand-Piece with Cord MX-WS4Workstand AC-YS3Sponge AC-CP2Cartridge Removal Pad MX-500TS-11Two Port 100/120 VAC, Solder/Talon®System MX-500TS-21Two Port 220/240 VAC, Solder/Talon®System INCLUDES MX-500PTwo Port Switchable Power Supply with Power Cord* MX-TALONTalon®Hand-Piece with Cord MX-WS5Workstand MX-RM3ERework Hand-Piece with Cord MX-WS4Workstand AC-YS3Sponge (2) AC-CP2Cartridge Removal Pad (2) MX-500S SMT SOLDERING/REWORK SYSTEM MX-500TS SMT REWORK/TALON®SYSTEM Tip cartridges sold separately from all systems. *220/240 VAC systems do not include power cords. MX-TALON-01 Talon®Upgrade Kit INCLUDES MX-TALON Talon®Hand-Piece with Cord MX-WS5Workstand AC-YS3Sponge AC-CP2Cartridge Removal Pad TALON®UPGRADE KITS SM-TALON-02Talon®Upgrade with Switchbox for Older STSS Systems INCLUDES MX-TALON Talon®Hand-Piece with Cord MX-WS5Workstand AC-YS3Sponge AC-CP2Cartridge Removal Pad STSS-SW1ESwitchbox with Storage Tray MX 500 22/11/01 2:25 pm Page 12

Pistol Grip SMT Desoldering/Rework System The MX-500DS Desoldering/Rework System converts shop air into a powerful Venturi vacuum to clean through-holes quickly and efficiently. Paper solder collection liners within the hand-piece barrel are easy to maintain and are an improvement upon traditional glass tubes. Please note:The MX-500DS Desoldering/Rework System requires shop air for desoldering. If shop air is not available, Metcal recommends the SP440 Self-Contained Desoldering System. Tip cartridges sold separately from all systems. *220/240 VAC systems do not include power cords. STTCSoldering Tip Cartridges FREQUENTLY USED TIP CARTRIDGES .10" .39" 9.9mm 2.5mm STTC-X36* Chisel 30° .10” (2.5mm) For medium to heavy load joints requiring extra reach. STTC soldering tip cartridges are for use with the MX and the STSS soldering/rework hand-pieces only. They cannot be used with the SP systems, the Talon®or desoldering hand-pieces. .39" .07"9.9mm 1.78mm STTC-X37*Chisel 30° .07”(1.78mm) For a wide variety of tasks. If you are choosing the first tip for your Metcal system, the STTC-037 is ideal. .06" .39" 1.5mm 9.9mm STTC-X38*Chisel 30° .06” (1.5mm) A finer version of the STTC-037. Ideal for medium to light through- hole and general surface mount touch-up. .36" .04" 1.0mm 9.1mm STTC-X25Chisel 30° .04” (1.0mm) Good for a variety of light soldering tasks. Looking for a surface mount touch-up tip? The STTC-025 should be your first choice. .33" .016"8.4mm 0.4mm STTC-X07Conical Sharp .04” (1.0mm) General-purpose SMT and through-hole tip when access is limited. .54" 0.4mm .016"13.7mm STTC-X22Conical Sharp .016” (0.4mm) Sharp tip cartridges for soldering SMT components or fine wire applications (not for general through-hole tasks). .63" .016" 16.0mm 0.4mm STTC-X06Conical Sharp .016” (0.4mm) For limited access SMT rework. .58" .016" 14.7mm 0.4mm STTC-X40Sharp Bent 30° .016” (0.4mm) Tip for soldering SMT components. The bend makes it much easier to work on small circuits and PLCCs. .66" .04"16.7mm 1.0mm STTC-X45Bevel 60° .016” (0.4mm) An extended length fine tip for surface mount or fine wire applications (not for general through-hole tasks). MX-D001 Desolder Upgrade Kit INCLUDES MX-DS1Desoldering Hand-Piece MX-RM8EDesoldering Cord MX-DAH4ESD Air Hose with Fitting MX-WS5Workstand MX-YS3Sponge MX-CP2Cartridge Removal Pad AC-CB1Cleaning Brush AC-CB2Tube Cleaning Brush MX-DCF1Chamber Liner and Filter Pack AC-TCDesoldering Tip Cleaner DESOLDER UPGRADE KIT Part No. Description MX-500DS-11Two Port 100/120 VAC, Desolder/Solder System MX-500DS-21Two Port 220/240 VAC, Desolder/Solder System INCLUDES MX-500PTwo Port Switchable Power Supply with Power Cord* MX-DS1Desoldering Hand-Piece MX-RM3ERework Hand-Piece with Cord MX-RM8EDesoldering Cord MX-DAH4ESD Air Hose with Fitting MX-WS5Workstand AC-YS3 (x2)Sponge (2) AC-CP2 (x2)Cartridge Removal Pad (2) AC-CB1Cleaning Brush AC-CB2Tube Cleaning Brush MX-DCF1Chamber Liner and Filter Pack AC-TCDesoldering Tip Cleaner MX-500DS SMT DESOLDERING/REWORK SYSTEM MX-500Soldering, Desoldering & Rework System

500 SERIES X=5 600 SERIES X=0 700 SERIES X=1 800 SERIES X=8, WHEN FOLLOWED BY AN *

MX 500 22/11/01 2:25 pm Page 14

Pistol Grip SMT Desoldering/Rework System The MX-500DS Desoldering/Rework System converts shop air into a powerful Venturi vacuum to clean through-holes quickly and efficiently. Paper solder collection liners within the hand-piece barrel are easy to maintain and are an improvement upon traditional glass tubes. Please note:The MX-500DS Desoldering/Rework System requires shop air for desoldering. If shop air is not available, Metcal recommends the SP440 Self-Contained Desoldering System. Tip cartridges sold separately from all systems. *220/240 VAC systems do not include power cords. STTCSoldering Tip Cartridges FREQUENTLY USED TIP CARTRIDGES .10" .39" 9.9mm 2.5mm STTC-X36* Chisel 30° .10” (2.5mm) For medium to heavy load joints requiring extra reach. STTC soldering tip cartridges are for use with the MX and the STSS soldering/rework hand-pieces only. They cannot be used with the SP systems, the Talon®or desoldering hand-pieces. .39" .07"9.9mm 1.78mm STTC-X37*Chisel 30° .07”(1.78mm) For a wide variety of tasks. If you are choosing the first tip for your Metcal system, the STTC-037 is ideal. .06" .39" 1.5mm 9.9mm STTC-X38*Chisel 30° .06” (1.5mm) A finer version of the STTC-037. Ideal for medium to light through- hole and general surface mount touch-up. .36" .04" 1.0mm 9.1mm STTC-X25Chisel 30° .04” (1.0mm) Good for a variety of light soldering tasks. Looking for a surface mount touch-up tip? The STTC-025 should be your first choice. .33" .016"8.4mm 0.4mm STTC-X07Conical Sharp .04” (1.0mm) General-purpose SMT and through-hole tip when access is limited. .54" 0.4mm .016"13.7mm STTC-X22Conical Sharp .016” (0.4mm) Sharp tip cartridges for soldering SMT components or fine wire applications (not for general through-hole tasks). .63" .016" 16.0mm 0.4mm STTC-X06Conical Sharp .016” (0.4mm) For limited access SMT rework. .58" .016" 14.7mm 0.4mm STTC-X40Sharp Bent 30° .016” (0.4mm) Tip for soldering SMT components. The bend makes it much easier to work on small circuits and PLCCs. .66" .04"16.7mm 1.0mm STTC-X45Bevel 60° .016” (0.4mm) An extended length fine tip for surface mount or fine wire applications (not for general through-hole tasks). MX-D001 Desolder Upgrade Kit INCLUDES MX-DS1Desoldering Hand-Piece MX-RM8EDesoldering Cord MX-DAH4ESD Air Hose with Fitting MX-WS5Workstand MX-YS3Sponge MX-CP2Cartridge Removal Pad AC-CB1Cleaning Brush AC-CB2Tube Cleaning Brush MX-DCF1Chamber Liner and Filter Pack AC-TCDesoldering Tip Cleaner DESOLDER UPGRADE KIT Part No. Description MX-500DS-11Two Port 100/120 VAC, Desolder/Solder System MX-500DS-21Two Port 220/240 VAC, Desolder/Solder System INCLUDES MX-500PTwo Port Switchable Power Supply with Power Cord* MX-DS1Desoldering Hand-Piece MX-RM3ERework Hand-Piece with Cord MX-RM8EDesoldering Cord MX-DAH4ESD Air Hose with Fitting MX-WS5Workstand AC-YS3 (x2)Sponge (2) AC-CP2 (x2)Cartridge Removal Pad (2) AC-CB1Cleaning Brush AC-CB2Tube Cleaning Brush MX-DCF1Chamber Liner and Filter Pack AC-TCDesoldering Tip Cleaner MX-500DS SMT DESOLDERING/REWORK SYSTEM MX-500Soldering, Desoldering & Rework System MX 500 22/11/01 2:25 pm Page 14

OTHER STANDARD TIP CARTRIDGES PTTB BONDING TIP CARTRIDGES OTHER STANDARD TIP CARTRIDGES SRTC ROBOTIC TIP CARTRIDGES For use with robotic applications and MX-RM5E or MX-RM8E handles only. Similar to STTC tip cartridges, however, STRC Robotic Tip Cartridges have a shaft length of 3.15” (80mm) and, therefore, are not compatible with the MX-RM3E handle. For use in low temperature plastic bonding applications, these aluminum tips can be used with all available MX handles. .45" .19" .08" 4.83mm 2.0mm.03" .76mm 11.43mm .07" .45" .19" .09"2.3mm 4.8mm 1.8mm 11.43mm .19".45" .08" 2.0mm 4.8mm 11.43mm .50".33" .25" .08"8.4mm 6.4mm 2.0mm 12.7mm SRTC-X13 Chisel 90º .12” (3.0mm) SRTC-X37 Chisel 30º .07” (1.78mm) SRTC-X17* Extra Large Chisel .20” (5.0mm) SRTC-X36 Chisel 30º .10” (2.5mm) .19" .12" 3.0mm 4.8mm .30" .20" 5.0mm 7.6mm .10" .39" 9.9mm 2.5mm .39" .07"9.9mm 1.78mm SRTC-X38 Chisel 30º .06” (1.5mm) SRTC-X25 Chisel 30º .04” (1.0mm) .36" .04" 1.0mm 9.1mm .06" .39" 1.5mm 9.9mm

600 SERIES X=0 700 SERIES X=7 800 SERIES X=8, WHEN FOLLOWED BY AN *

STTC-X17* Extra Large Chisel .20” (5.0mm) STTC-X65 Large Chisel .20” (5.0mm) STTC-X20 Long Reach Chisel 12° .15” (3.8mm) STTC-X03* Chisel 90° .12” (3.0mm) STTC-X13 Chisel 90º .12” (3.0mm) STTC-X33 Chisel 90° .10” (2.5mm) STTC-X04 Chisel 90° .07” (1.78mm) STTC-X42 Long Reach Chisel 60° .07” (1.78mm) STTC-X98 Chisel Bent 30º .07” (1.78mm) STTC-X99 Chisel Bent 30° .06” (1.5mm) STTC-X41 Chisel 30° .05” (1.3mm) STTC-X83 Conical Grooved .08” (2.0mm) STTC-X32 Conical Sharp .07” (1.78mm) .30" .20" 5.0mm 7.6mm .45" .20" 5.0mm 11.4mm .15" .85" 3.8mm 21.6mm .34" .12" 8.6mm 3.0mm .19" .12" 3.0mm 4.8mm .39" .10" 2.5mm 9.9mm .43" .07"10.9mm 1.78mm .07" .63" 1.78mm 16.0mm .39" .07" 1.78mm 9.9mm .47" .06" 1.5mm 11.9mm 21.8mm .05" .86" 1.3mm .08" .70" 17.8mm 2.0mm 1.78mm .39" .07"9.9mm STTC-X02 Conical Sharp .07” (1.78mm) STTC-X01 Conical Sharp .04” (1.0mm) STTC-X31 Conical Sharp .04” (1.0mm) STTC-X43 Conical Sharp .02” (0.5mm) STTC-X12 Conical .08” (2.03mm) STTC-X11 Conical .02” (0.5mm) STTC-X16 Conical .02” (0.5mm) STTC-X44 Sharp Bent 30º .02” (0.5mm) STTC-X26 Sharp Bent 30° .016” (0.4mm) STTC-X14 Bevel 45º .08” (2.03mm) STTC-X35 Bevel 30° .07” (1.78mm) STTC-X47 Bevel 60° .07” (1.78mm) STTC-X05 Bevel 30° .07” (1.78mm) .48" .07"12.2mm 1.78mm .04" .53" 13.5mm 1.0mm .39" .04" 1.0mm 9.9mm .02" .60" 0.5mm 15.2mm .08" .17" 4.3mm 2.03mm .18" 0.5mm .02"4.6mm .02" .19" 0.5mm 4.8mm .57" .02" 14.5mm 0.5mm .016" 7.9mm .31" 0.4mm .19" .08" 4.7mm 2.03mm .07" 9.9mm 30° .39" 1.78mm .07" 14.2mm 60° 1.78mm .56" .46" .07" 30° 1.78mm 11.7mm STTC-X15 Bevel 30° .05” (1.3mm) STTC-X24 Bevel 30° .04” (1.0mm) STTC-X97 Groved Semi-Rigid Coax STTC-X46 Long Reach Bevel 60º .04” (1.0mm) STTC-X70 Heat Staking .19” (4.8mm) .17" .05" 30° 1.3mm 4.3mm 9.1mm .04"30° .36" 1.0mm .04" .56" .02" 60° 1.0mm .51mm14.2mm .14" .19" .21"5.3mm 4.8mm3.6mm .02" .19" 0.5mm 4.8mm MX 500 22/11/01 2:26 pm Page 16

OTHER STANDARD TIP CARTRIDGES PTTB BONDING TIP CARTRIDGES OTHER STANDARD TIP CARTRIDGES SRTC ROBOTIC TIP CARTRIDGES For use with robotic applications and MX-RM5E or MX-RM8E handles only. Similar to STTC tip cartridges, however, STRC Robotic Tip Cartridges have a shaft length of 3.15” (80mm) and, therefore, are not compatible with the MX-RM3E handle. For use in low temperature plastic bonding applications, these aluminum tips can be used with all available MX handles. .45" .19" .08" 4.83mm 2.0mm.03" .76mm 11.43mm .07" .45" .19" .09"2.3mm 4.8mm 1.8mm 11.43mm .19".45" .08" 2.0mm 4.8mm 11.43mm .50".33" .25" .08"8.4mm 6.4mm 2.0mm 12.7mm SRTC-X13 Chisel 90º .12” (3.0mm) SRTC-X37 Chisel 30º .07” (1.78mm) SRTC-X17* Extra Large Chisel .20” (5.0mm) SRTC-X36 Chisel 30º .10” (2.5mm) .19" .12" 3.0mm 4.8mm .30" .20" 5.0mm 7.6mm .10" .39" 9.9mm 2.5mm .39" .07"9.9mm 1.78mm SRTC-X38 Chisel 30º .06” (1.5mm) SRTC-X25 Chisel 30º .04” (1.0mm) .36" .04" 1.0mm 9.1mm .06" .39" 1.5mm 9.9mm STTC-X17* Extra Large Chisel .20” (5.0mm) STTC-X65 Large Chisel .20” (5.0mm) STTC-X20 Long Reach Chisel 12° .15” (3.8mm) STTC-X03* Chisel 90° .12” (3.0mm) STTC-X13 Chisel 90º .12” (3.0mm) STTC-X33 Chisel 90° .10” (2.5mm) STTC-X04 Chisel 90° .07” (1.78mm) STTC-X42 Long Reach Chisel 60° .07” (1.78mm) STTC-X98 Chisel Bent 30º .07” (1.78mm) STTC-X99 Chisel Bent 30° .06” (1.5mm) STTC-X41 Chisel 30° .05” (1.3mm) STTC-X83 Conical Grooved .08” (2.0mm) STTC-X32 Conical Sharp .07” (1.78mm) .30" .20" 5.0mm 7.6mm .45" .20" 5.0mm 11.4mm .15" .85" 3.8mm 21.6mm .34" .12" 8.6mm 3.0mm .19" .12" 3.0mm 4.8mm .39" .10" 2.5mm 9.9mm .43" .07"10.9mm 1.78mm .07" .63" 1.78mm 16.0mm .39" .07" 1.78mm 9.9mm .47" .06" 1.5mm 11.9mm 21.8mm .05" .86" 1.3mm .08" .70" 17.8mm 2.0mm 1.78mm .39" .07"9.9mm STTC-X02 Conical Sharp .07” (1.78mm) STTC-X01 Conical Sharp .04” (1.0mm) STTC-X31 Conical Sharp .04” (1.0mm) STTC-X43 Conical Sharp .02” (0.5mm) STTC-X12 Conical .08” (2.03mm) STTC-X11 Conical .02” (0.5mm) STTC-X16 Conical .02” (0.5mm) STTC-X44 Sharp Bent 30º .02” (0.5mm) STTC-X26 Sharp Bent 30° .016” (0.4mm) STTC-X14 Bevel 45º .08” (2.03mm) STTC-X35 Bevel 30° .07” (1.78mm) STTC-X47 Bevel 60° .07” (1.78mm) STTC-X05 Bevel 30° .07” (1.78mm) .48" .07"12.2mm 1.78mm .04" .53" 13.5mm 1.0mm .39" .04" 1.0mm 9.9mm .02" .60" 0.5mm 15.2mm .08" .17" 4.3mm 2.03mm .18" 0.5mm .02"4.6mm .02" .19" 0.5mm 4.8mm .57" .02" 14.5mm 0.5mm .016" 7.9mm .31" 0.4mm .19" .08" 4.7mm 2.03mm .07" 9.9mm 30° .39" 1.78mm .07" 14.2mm 60° 1.78mm .56" .46" .07" 30° 1.78mm 11.7mm STTC-X15 Bevel 30° .05” (1.3mm) STTC-X24 Bevel 30° .04” (1.0mm) STTC-X97 Groved Semi-Rigid Coax STTC-X46 Long Reach Bevel 60º .04” (1.0mm) STTC-X70 Heat Staking .19” (4.8mm) .17" .05" 30° 1.3mm 4.3mm 9.1mm .04"30° .36" 1.0mm .04" .56" .02" 60° 1.0mm .51mm14.2mm .14" .19" .21"5.3mm 4.8mm3.6mm .02" .19" 0.5mm 4.8mm MX 500 22/11/01 2:26 pm Page 16

MX TipsSTDC Desoldering System Tip Cartridges STANDARD TIP CARTRIDGES Part No. A B 0.400" Standard Long Reach LONG REACH TIP CARTRIDGES Part No. A B TATC Talon Tip Cartridges Part No. Description TATC-X01Fine Point Tip .20” (5.08mm) TATC-X02Blades Tip .25” (6.35mm) TATC-X03Blades Tip .62” (5.75mm) TATC-X04Blades Tip .81” (20.57mm) TATC-X05TSOP 32 Tip TATC-X06Blades Tip 1.1” (27.94mm) TATC-X08Angled Viper Tip .05” (1.27mm)

500 SERIES X=5 600 SERIES X=6

Designed for the removal of all discrete and SO symmetrical components. TATC tip cartridges for Talon hand-pieces are always sold in pairs. Due to its shape and design, by simply rotating the Talon , a single TATC cartridge can remove a 28 pin SOIC, a tantalum or an 0603 chip capacitor without changing tips. Metcal’s new Viper Tip is shown in the main photograph below. Depending on available access, choose one of two desoldering tip cartridge configurations: standard STDC or long reach STDC. Like all Metcal tip cartridges, STDC changeover takes just a few seconds. When desoldering through-hole components, on thermally demanding PCBs, always use the correct geometry for the task. This may mean choosing an 800 series (high temperature) tip.

600 SERIES X=0 700 SERIES X=1 800 SERIES X=8

700 SERIES X=7 800 SERIES X=8

DIMENSIONS IN INCHES (mm) SMT TYPE A B D Part No. B A D

500 SERIES X=5 600 SERIES X=0 700 SERIES X=1 *=NOT AVAILABLE FOR 500 SERIES

SMTCSMT Rework Tip Cartridges Designed for reworking SMT components, SMTC tip cartridges do it all – assembly, removal and cleaning. The SMTC range includes slot, tunnel and quad tip cartridges. The SMTC range also includes hoof tips for drag soldering, blade tips to remove residual solder from pads, and knife tips for multi-lead soldering of PLCCs in tight places. Please note:SMTC soldering tip cartridges are for use with the MX-RM3E soldering/rework hand- pieces for STSS/MX systems only. They cannot be used with SP systems, Talon ®hand-pieces or desolder hand-pieces. DIAMETERS IN INCHES (mm) B A MX 500 22/11/01 2:26 pm Page 18

MX TipsSTDC Desoldering System Tip Cartridges STANDARD TIP CARTRIDGES Part No. A B 0.400" Standard Long Reach LONG REACH TIP CARTRIDGES Part No. A B TATC Talon Tip Cartridges Part No. Description TATC-X01Fine Point Tip .20” (5.08mm) TATC-X02Blades Tip .25” (6.35mm) TATC-X03Blades Tip .62” (5.75mm) TATC-X04Blades Tip .81” (20.57mm) TATC-X05TSOP 32 Tip TATC-X06Blades Tip 1.1” (27.94mm) TATC-X08Angled Viper Tip .05” (1.27mm) Designed for the removal of all discrete and SO symmetrical components. TATC tip cartridges for Talon hand-pieces are always sold in pairs. Due to its shape and design, by simply rotating the Talon , a single TATC cartridge can remove a 28 pin SOIC, a tantalum or an 0603 chip capacitor without changing tips. Metcal’s new Viper Tip is shown in the main photograph below. Depending on available access, choose one of two desoldering tip cartridge configurations: standard STDC or long reach STDC. Like all Metcal tip cartridges, STDC changeover takes just a few seconds. When desoldering through-hole components, on thermally demanding PCBs, always use the correct geometry for the task. This may mean choosing an 800 series (high temperature) tip. DIMENSIONS IN INCHES (mm) SMT TYPE A B D Part No. B A D SMTCSMT Rework Tip Cartridges Designed for reworking SMT components, SMTC tip cartridges do it all – assembly, removal and cleaning. The SMTC range includes slot, tunnel and quad tip cartridges. The SMTC range also includes hoof tips for drag soldering, blade tips to remove residual solder from pads, and knife tips for multi-lead soldering of PLCCs in tight places. Please note:SMTC soldering tip cartridges are for use with the MX-RM3E soldering/rework hand- pieces for STSS/MX systems only. They cannot be used with SP systems, Talon ®hand-pieces or desolder hand-pieces. DIAMETERS IN INCHES (mm) B A MX 500 22/11/01 2:26 pm Page 18

TUNNEL TIP CARTRIDGES FOR DUAL IN-LINE PACKAGES DIMENSIONS IN INCHES (mm) SMT TYPE A2 A B D Part No. B AA2 D

600 SERIES X=0 700 SERIES X=1 *=NOT AVAILABLE FOR 600 SERIES

**=NOT AVAILABLE FOR 700 SERIES QUAD TIP CARTRIDGES FOR PLCC SMT TYPE A2 A B2 B D Part No. Please note: •Dual tip cartridges require two power supply units and two hand-pieces. A Dual Hand-Piece Support (MX-DHS) is also recommended. B AA 2 D

600 SERIES X=0 700 SERIES X=1 FOR ALL QUADS USE 700 SERIES TIP CARTRIDGES

*=NOT AVAILABLE FOR 600 SERIES QUAD TIP CARTRIDGES FOR QFP DIMENSIONS IN INCHES (mm) SMT TYPE A2 A B B2 D Part No. B AA 2 D Please Note: •Dual tip cartridges require two power supply units and two hand-pieces. A Dual Hand-Piece Support (MX-DHS) is also recommended. *= NOT RECOMMENDED FOR 600 SERIES **= NOT AVAILABLE FOR 600 SERIES MX Tips SOCKET TIP CARTRIDGES (TIP INSIDE SOCKET) Recommended SMD COMPONENT A B D Part No. Part No. B A D Please Note: •Dual tip cartridges require two power supply units and two hand-pieces. A Dual Hand-Piece Support (MX-DHS) is also recommended. MX 500 22/11/01 2:26 pm Page 20

TUNNEL TIP CARTRIDGES FOR DUAL IN-LINE PACKAGES DIMENSIONS IN INCHES (mm) SMT TYPE A2 A B D Part No. B AA2 D **=NOT AVAILABLE FOR 700 SERIES QUAD TIP CARTRIDGES FOR PLCC SMT TYPE A2 A B2 B D Part No. Please note: •Dual tip cartridges require two power supply units and two hand-pieces. A Dual Hand-Piece Support (MX-DHS) is also recommended. B AA 2 D *=NOT AVAILABLE FOR 600 SERIES QUAD TIP CARTRIDGES FOR QFP DIMENSIONS IN INCHES (mm) SMT TYPE A2 A B B2 D Part No. B AA 2 D Please Note: •Dual tip cartridges require two power supply units and two hand-pieces. A Dual Hand-Piece Support (MX-DHS) is also recommended. *= NOT RECOMMENDED FOR 600 SERIES **= NOT AVAILABLE FOR 600 SERIES MX Tips SOCKET TIP CARTRIDGES (TIP INSIDE SOCKET) Recommended SMD COMPONENT A B D Part No. Part No. B A D Please Note: •Dual tip cartridges require two power supply units and two hand-pieces. A Dual Hand-Piece Support (MX-DHS) is also recommended. MX 500 22/11/01 2:26 pm Page 20

500 SERIES X=5 600 SERIES X=0 700 SERIES X=1 800 SERIES X=8

=NOT AVAILABLE FOR 500 OR 800 SERIES SMTC-X60 Blade 0.410” (10.41mm) Long SMTC-X61 Blade 0.620” (15.75mm) Long SMTC-X62 Blade 0.870” (22.10mm) Long SMTC-X110 Blade Dual Heater Quad 1.55” (39.37mm) SMTC-X136** Hot Plate .425” sq. (10.8mm sq.) SpecialitySpeciality Tip Cartridges MicrofineMicrofine Rework Tip Cartridges SMTC-X171 30° 0.65" 16.51mm .03" .76mmSMTC-X171 Use to remove 0201 and 0402 components from a "topside" angle. This design increases microscope viewing when reworking/removing micro chip capacitors/components. 30° .60" 15.24mm .02" .51mm SMTC-X172 Designed for fine drag soldering and point-to-point soldering. This tip increases access between components and allows for lead to lead or solder bridge clean-up. 60° .65" 16.51mm .045" 1.14mm SMTC-X174 Long reach micro hoof tip designed with a smaller surface area than the mini-hoof for optimal drag soldering of components in tight spots. 60° .45" 11.43mm .035" .89mm SMTC-X175 Micro-hoof tip designed with a smaller surface area than the mini- hoof for drag soldering of small/micro leaded components. .52" 13.2mm .01" .25mm STTC-X90 Microfine tip designed for soldering and touch-up of micro components such as 0201s and 0402s. BLADE TIP CARTRIDGES HOOF AND KNIFE TIP CARTRIDGES FOR DRAG SOLDERING OTHER SPECIALITY TIP CARTRIDGES *=NOT AVAILABLE FOR 800 SERIES **=NOT AVAILABLE FOR 500 OR 800 SERIES **=NOT AVAILABLE FOR 500 OR 800 SERIES The Microfine rework tip cartridge series is designed for reworking 0201 and 0402 or microfine components in tight spaces with the help of a microscope. This series includes tips that can be used to remove 0402 and 0201 components from the topside approach or can also be used for multi-lead drag soldering on micro PLCC and QFP components with access problems. Depending on your application, one of these tips will meet your micro component rework needs. SMTC-X147* Hoof SMTC-X167** Mini-Hoof SMTC-X169* Long Reach Hoof .13" .70" 60° 3.3mm 17.78mm .08" 60° .60" 15.24mm 2.03mm .19" .08" .65" 45° 4.83mm 16.51mm 2.03mm .06" 30° .65" 16.51mm 1.52mm .12"60° .60" 15.24mm 3.05mm .23" 45° .65" .19" 16.51mm 5.84mm 4.83mm SMTC-X98** SMT Connector

28 Pin

.19" .13" 1.18" 4.83mm 29.97mm 3.3mm .03" .08" .76mm 2.03mm .09" .19" .19" .14" 4.83mm4.83mm 3.56mm2.89mm .425" sq. .08" 10.80mm sq. 2.03mm SMTC-X170* Long Reach Hoof SMTC-X161* Knife (Tinned Area, .08” 2.03mm) SMTC-X173 Knife (Increased Tinned Area, .23” 5.84mm) MX 500 22/11/01 2:26 pm Page 22

=NOT AVAILABLE FOR 500 OR 800 SERIES SMTC-X60 Blade 0.410” (10.41mm) Long SMTC-X61 Blade 0.620” (15.75mm) Long SMTC-X62 Blade 0.870” (22.10mm) Long SMTC-X110 Blade Dual Heater Quad 1.55” (39.37mm) SMTC-X136** Hot Plate .425” sq. (10.8mm sq.) SpecialitySpeciality Tip Cartridges MicrofineMicrofine Rework Tip Cartridges SMTC-X171 30° 0.65" 16.51mm .03" .76mmSMTC-X171 Use to remove 0201 and 0402 components from a "topside" angle. This design increases microscope viewing when reworking/removing micro chip capacitors/components. 30° .60" 15.24mm .02" .51mm SMTC-X172 Designed for fine drag soldering and point-to-point soldering. This tip increases access between components and allows for lead to lead or solder bridge clean-up. 60° .65" 16.51mm .045" 1.14mm SMTC-X174 Long reach micro hoof tip designed with a smaller surface area than the mini-hoof for optimal drag soldering of components in tight spots. 60° .45" 11.43mm .035" .89mm SMTC-X175 Micro-hoof tip designed with a smaller surface area than the mini- hoof for drag soldering of small/micro leaded components. .52" 13.2mm .01" .25mm STTC-X90 Microfine tip designed for soldering and touch-up of micro components such as 0201s and 0402s. BLADE TIP CARTRIDGES HOOF AND KNIFE TIP CARTRIDGES FOR DRAG SOLDERING OTHER SPECIALITY TIP CARTRIDGES *=NOT AVAILABLE FOR 800 SERIES **=NOT AVAILABLE FOR 500 OR 800 SERIES **=NOT AVAILABLE FOR 500 OR 800 SERIES The Microfine rework tip cartridge series is designed for reworking 0201 and 0402 or microfine components in tight spaces with the help of a microscope. This series includes tips that can be used to remove 0402 and 0201 components from the topside approach or can also be used for multi-lead drag soldering on micro PLCC and QFP components with access problems. Depending on your application, one of these tips will meet your micro component rework needs. SMTC-X147* Hoof SMTC-X167** Mini-Hoof SMTC-X169* Long Reach Hoof .13" .70" 60° 3.3mm 17.78mm .08" 60° .60" 15.24mm 2.03mm .19" .08" .65" 45° 4.83mm 16.51mm 2.03mm .06" 30° .65" 16.51mm 1.52mm .12"60° .60" 15.24mm 3.05mm .23" 45° .65" .19" 16.51mm 5.84mm 4.83mm SMTC-X98** SMT Connector .19" .13" 1.18" 4.83mm 29.97mm 3.3mm .03" .08" .76mm 2.03mm .09" .19" .19" .14" 4.83mm4.83mm 3.56mm2.89mm .425" sq. .08" 10.80mm sq. 2.03mm SMTC-X170* Long Reach Hoof SMTC-X161* Knife (Tinned Area, .08” 2.03mm) SMTC-X173 Knife (Increased Tinned Area, .23” 5.84mm) MX 500 22/11/01 2:26 pm Page 22

MX-500Accessories & Spare Parts Part No. Description AMX-RM3EESD Solder Handle W/CP2 for MX-500 Systems BMX-RM6EESD Long Reach Solder Handle W/CP2 for MX-500 CMX-TALONTalon® Hand-Piece with Cord DMX-DS1Desolder Hand-Piece EMX-RM8EDS1 Desolder Cord FMX-DAH4ESD Air Hose, U.S standard fitting MX-RM5EStandard Robotic Cable, 1-piece, 6’ (1.83m) MX-DMK1DS1 Maintenance Kit INCLUDES ZLong Phillips Screws (Pack of 2)* AAShort Phillips Screws (Pack of 4)* BBMX-DSBDesolder Gun Swivel Bushing CCHex Screws (Pack of 2)* DDMX-DLADesolder Gun Latch Adjustment (Pack of 10) EELarge Springs (Pack of 2)* FFNylon Screws (Pack of 2)* GGMX-DSL2DS1 Cartridge Seal (Pack of 2) HHHinge Pins (Pack of 4)* IIO-Rings (Pack of 2)* JJMX-DSL1DS1 Chamber Seal (Pack of 2) KKSmall Springs (Pack of 6)* MX-DUCDS1 Upper Chamber (Type II Desolder Tool only) A B C D E F GMX-WS5DS1/Talon®Workstand with YS3 Sponge HMX-WS4MX Workstand with YS3 Sponge IMX-WSC5Talon®Cradle JMX-WSC4MX-RM3E / 6E Cradle AC-YS1-PWS1 Sponge (1.7” x 2.7” x 1.0”) (Pack of 50) AC-YS3-PMX, SP & DP Workstand Sponge (Pack of 50) G H I J K LM N P O KAC-TSTANDTip Stand LAC-CP2Cartridge Removal Pad MAC-BRUSH-PSoft Brass Brush Cleaner (Pack of 6) NMX-DHSDual Handle Support (use with dual heater SMTCs) OSTSS-TEMPLATESMTC Tip Selection Template PAC-TCASETip Case for STTC/SSC (holds 10 tips)* MX-FX2Fume Extraction Tube and Clamp Q QMX-DCF1DS1 Filter Pack: 15 chamber liners, 6 fume filters MX-DCF1LDS1 Chamber Liners (Pack of 40) MX-DCF1FDS1 Fume Filters (Pack of 20)** RMX-DAR1Air Regulator and Filter with Fittings SAC-TC-PDesolder Tip Cleaner (Pack of 12) TAC-CB1-PDesolder Chamber Cleaning Brush (Pack of 25) UAC-CB2-PDesolder Tube Cleaning Brush (Pack of 6) VMX-DVC1Venturi Cartridge for Desolder Gun WMX-DSL1DS1 Chamber Seal XMX-DSL2DS1 Cartridge Seal YMX-DSBDesolder Gun Swivel Bushing R S T U V W X Y POWER SUPPLY AND POWER METER MX-500P-11Two Port 100/120 VAC Power Supply MX-500P-21Two Port 220/240 VAC Power Supply* MX-NPMNet Power Meter * Tips not included Not shown Z AA BBCCDD EE FF JJ GG HH KK II Not shown ***Not sold separately HAND-PIECES AND CORDS WORKSTAND ITEMS MISCELLANEOUS ACCESSORIES DESOLDERING ACCESSORIES DESOLDERING MAINTENANCE KIT OTHER SYSTEM COMPONENTS *220/240 VAC Power Supply does not include power cord. MX 500 22/11/01 2:27 pm Page 24

MX-500Accessories & Spare Parts Part No. Description AMX-RM3EESD Solder Handle W/CP2 for MX-500 Systems BMX-RM6EESD Long Reach Solder Handle W/CP2 for MX-500 CMX-TALONTalon® Hand-Piece with Cord DMX-DS1Desolder Hand-Piece EMX-RM8EDS1 Desolder Cord FMX-DAH4ESD Air Hose, U.S standard fitting MX-RM5EStandard Robotic Cable, 1-piece, 6’ (1.83m) MX-DMK1DS1 Maintenance Kit INCLUDES ZLong Phillips Screws (Pack of 2)* AAShort Phillips Screws (Pack of 4)* BBMX-DSBDesolder Gun Swivel Bushing CCHex Screws (Pack of 2)* DDMX-DLADesolder Gun Latch Adjustment (Pack of 10) EELarge Springs (Pack of 2)* FFNylon Screws (Pack of 2)* GGMX-DSL2DS1 Cartridge Seal (Pack of 2) HHHinge Pins (Pack of 4)* IIO-Rings (Pack of 2)* JJMX-DSL1DS1 Chamber Seal (Pack of 2) KKSmall Springs (Pack of 6)* MX-DUCDS1 Upper Chamber (Type II Desolder Tool only) A B C D E F GMX-WS5DS1/Talon®Workstand with YS3 Sponge HMX-WS4MX Workstand with YS3 Sponge IMX-WSC5Talon®Cradle JMX-WSC4MX-RM3E / 6E Cradle AC-YS1-PWS1 Sponge (1.7” x 2.7” x 1.0”) (Pack of 50) AC-YS3-PMX, SP & DP Workstand Sponge (Pack of 50) G H I J K LM N P O KAC-TSTANDTip Stand LAC-CP2Cartridge Removal Pad MAC-BRUSH-PSoft Brass Brush Cleaner (Pack of 6) NMX-DHSDual Handle Support (use with dual heater SMTCs) OSTSS-TEMPLATESMTC Tip Selection Template PAC-TCASETip Case for STTC/SSC (holds 10 tips)* MX-FX2Fume Extraction Tube and Clamp Q QMX-DCF1DS1 Filter Pack: 15 chamber liners, 6 fume filters MX-DCF1LDS1 Chamber Liners (Pack of 40) MX-DCF1FDS1 Fume Filters (Pack of 20)** RMX-DAR1Air Regulator and Filter with Fittings SAC-TC-PDesolder Tip Cleaner (Pack of 12) TAC-CB1-PDesolder Chamber Cleaning Brush (Pack of 25) UAC-CB2-PDesolder Tube Cleaning Brush (Pack of 6) VMX-DVC1Venturi Cartridge for Desolder Gun WMX-DSL1DS1 Chamber Seal XMX-DSL2DS1 Cartridge Seal YMX-DSBDesolder Gun Swivel Bushing R S T U V W X Y POWER SUPPLY AND POWER METER MX-500P-11Two Port 100/120 VAC Power Supply MX-500P-21Two Port 220/240 VAC Power Supply* MX-NPMNet Power Meter * Tips not included Not shown Z AA BBCCDD EE FF JJ GG HH KK II Not shown ***Not sold separately HAND-PIECES AND CORDS WORKSTAND ITEMS MISCELLANEOUS ACCESSORIES DESOLDERING ACCESSORIES DESOLDERING MAINTENANCE KIT OTHER SYSTEM COMPONENTS *220/240 VAC Power Supply does not include power cord. MX 500 22/11/01 2:27 pm Page 24

Economical Soldering System Cuts Costs, Not Corners The SP200 Soldering System is the most cost-effective and easiest to use compact soldering system available today. For flawless soldering, technicians need only select the correct tip cartridge, insert it into the hand- piece and switch on. As the unit works at a lower temperature than a conventional iron and requires no calibration, operators always apply the correct level of thermal energy needed to produce solder joints of the highest quality without risking component or PCB damage. In addition, the system’s design is extremely reliable, with very few parts that ever need repairing, ensuring that the SP200 Soldering System is practically maintenance-free. Metcal’s SP200 Soldering System, for through-hole soldering and SMT touch-up, is designed to perfectly complement our MX-500 Soldering, Desoldering & Rework System. SP200 Soldering System Tip Cartridges For Soldering Applications The SP200 Soldering System’s tip cartridges are designed to suit a wide range of soldering applications. For optimum performance, operators should select the tip that allows maximum contact with the work surface. We suggest that you start with a 600 series tip cartridge. SP200 SOLDER TIP CARTRIDGES

500 SERIES X=5 600 SERIES X=6 700 SERIES X=7

Part No. Description SP200-11115 VAC Soldering System SP200-21220/240 VAC Soldering System* *220/240 VAC system does not include power cords ACCESSORIES & SPARE PARTS SP-PW1-10Power Supply with Power Cord SP-PW1-20Power Supply with Power Cord* AC-CP2Cartridge Removal Pad AC-YS3-PWorkstand Sponge (Pack of 50) AC-BRUSH-PSoft Brass Brush Cleaner (Pack of 6) AC-TCASETip Case (holds 10 tips)** AC-TSTANDTip Stand SP-HC1ESD Solder Handle W/CP2 for SP200 Systems SP-ORO-Ring Replacement Kit SP-WSK1SP Workstand with YS3 Sponge SP-CRADLEUniversal Cradle *220/240 VAC system does not include power cords **Tips not included SP200 SOLDERING SYSTEM System Includes Power Supply With Power Cord*, Hand-Piece With Cord, Workstand With Sponge And Cartidge Removal Pad SSC-X17A Extra Large Chisel .21” (5.3mm) SSC-X13A Chisel 90º .13” (3.3mm) SSC-X46A Long Reach Chisel .12” (3.0mm) SSC-X36A Chisel 30º .10” (2.5mm) SSC-X42A Long Reach Chisel 60º .07” (1.78mm) SSC-X70A Long Chisel .07” (1.78mm) SSC-X37A Chisel 30º .07” (1.78mm) SSC-X38A Chisel 30º .06” (1.5mm) SSC-X25A Chisel 30º .04” (1.0mm) SSC-X74A Conical Sharp .055” (1.4mm) SSC-X01A Conical Sharp .04” (1.0mm) .40" .21" 5.3mm 10mm SSC-X22A Conical Sharp .02” (0.51mm) SSC-X72A Conical Chisel .07” (1.78mm) SSC-X71A Conical Chisel .04” (1.0mm) SSC-X54A Sharp Bent 30º .02” (0.51mm) SSC-X26A Sharp Bent 30º .02” (0.51mm) SSC-X47A Bevel 60º .07” (1.78mm) SSC-X45A Bevel 60º .016” (0.4mm) SSC-X67A Drag Soldering Tip (Mini-Hoof) SSC-X61A Drag Soldering Tip (Knife) SSC-X39A Drag Soldering Tip (Hoof) SSC-X73A Drag Soldering Tip (Increased Tinned Area,.24” 6.1mm) .30" .13" 7.6mm 3.3mm .65" .12" 3.0mm 16.5mm .10" .39" 2.5mm 9.9mm .63" .07" 1.78mm 16mm .65" .07" 1.78mm 16.5mm .40" .07" 9.9mm 1.78mm .40" 1.5mm 10mm .06" .43" 1.0mm .04"11mm 15mm .055" .590" 1.4mm .04" .60" 1.0mm 15.2mm .45" 0.51mm .02"11.4mm .39" .07"9.9mm 1.78mm .36" .04" 1.0mm 9.1mm .73" .02" .51mm 18.5mm .45" .02" 0.51mm 11.4mm .07" 14.2mm 60° 1.78mm .56" .75" .016" 0.4mm 19mm .70" .05"17.8mm 1.27mm .64" 45º .02" .18" 16.25mm 0.5mm 4.5mm .70" .016"17.8mm 2.3mm .64" 45º .02" .18" 16.25mm 0.5mm 4.5mm .24" 6.1mm SP200 Soldering System 22/11/01 2:45 pm Page 32

Economical Soldering System Cuts Costs, Not Corners The SP200 Soldering System is the most cost-effective and easiest to use compact soldering system available today. For flawless soldering, technicians need only select the correct tip cartridge, insert it into the hand- piece and switch on. As the unit works at a lower temperature than a conventional iron and requires no calibration, operators always apply the correct level of thermal energy needed to produce solder joints of the highest quality without risking component or PCB damage. In addition, the system’s design is extremely reliable, with very few parts that ever need repairing, ensuring that the SP200 Soldering System is practically maintenance-free. Metcal’s SP200 Soldering System, for through-hole soldering and SMT touch-up, is designed to perfectly complement our MX-500 Soldering, Desoldering & Rework System. SP200 Soldering System Tip Cartridges For Soldering Applications The SP200 Soldering System’s tip cartridges are designed to suit a wide range of soldering applications. For optimum performance, operators should select the tip that allows maximum contact with the work surface. We suggest that you start with a 600 series tip cartridge. SP200 SOLDER TIP CARTRIDGES Part No. Description SP200-11115 VAC Soldering System SP200-21220/240 VAC Soldering System* *220/240 VAC system does not include power cords ACCESSORIES & SPARE PARTS SP-PW1-10Power Supply with Power Cord SP-PW1-20Power Supply with Power Cord* AC-CP2Cartridge Removal Pad AC-YS3-PWorkstand Sponge (Pack of 50) AC-BRUSH-PSoft Brass Brush Cleaner (Pack of 6) AC-TCASETip Case (holds 10 tips)** AC-TSTANDTip Stand SP-HC1ESD Solder Handle W/CP2 for SP200 Systems SP-ORO-Ring Replacement Kit SP-WSK1SP Workstand with YS3 Sponge SP-CRADLEUniversal Cradle *220/240 VAC system does not include power cords **Tips not included SP200 SOLDERING SYSTEM System Includes Power Supply With Power Cord*, Hand-Piece With Cord, Workstand With Sponge And Cartidge Removal Pad SSC-X17A Extra Large Chisel .21” (5.3mm) SSC-X13A Chisel 90º .13” (3.3mm) SSC-X46A Long Reach Chisel .12” (3.0mm) SSC-X36A Chisel 30º .10” (2.5mm) SSC-X42A Long Reach Chisel 60º .07” (1.78mm) SSC-X70A Long Chisel .07” (1.78mm) SSC-X37A Chisel 30º .07” (1.78mm) SSC-X38A Chisel 30º .06” (1.5mm) SSC-X25A Chisel 30º .04” (1.0mm) SSC-X74A Conical Sharp .055” (1.4mm) SSC-X01A Conical Sharp .04” (1.0mm) .40" .21" 5.3mm 10mm SSC-X22A Conical Sharp .02” (0.51mm) SSC-X72A Conical Chisel .07” (1.78mm) SSC-X71A Conical Chisel .04” (1.0mm) SSC-X54A Sharp Bent 30º .02” (0.51mm) SSC-X26A Sharp Bent 30º .02” (0.51mm) SSC-X47A Bevel 60º .07” (1.78mm) SSC-X45A Bevel 60º .016” (0.4mm) SSC-X67A Drag Soldering Tip (Mini-Hoof) SSC-X61A Drag Soldering Tip (Knife) SSC-X39A Drag Soldering Tip (Hoof) SSC-X73A Drag Soldering Tip (Increased Tinned Area,.24” 6.1mm) .30" .13" 7.6mm 3.3mm .65" .12" 3.0mm 16.5mm .10" .39" 2.5mm 9.9mm .63" .07" 1.78mm 16mm .65" .07" 1.78mm 16.5mm .40" .07" 9.9mm 1.78mm .40" 1.5mm 10mm .06" .43" 1.0mm .04"11mm 15mm .055" .590" 1.4mm .04" .60" 1.0mm 15.2mm .45" 0.51mm .02"11.4mm .39" .07"9.9mm 1.78mm .36" .04" 1.0mm 9.1mm .73" .02" .51mm 18.5mm .45" .02" 0.51mm 11.4mm .07" 14.2mm 60° 1.78mm .56" .75" .016" 0.4mm 19mm .70" .05"17.8mm 1.27mm .64" 45º .02" .18" 16.25mm 0.5mm 4.5mm .70" .016"17.8mm 2.3mm .64" 45º .02" .18" 16.25mm 0.5mm 4.5mm .24" 6.1mm SP200 Soldering System 22/11/01 2:45 pm Page 32

Powerful, Portable Through-Hole Rework Metcal’s SP440 Self-Contained Desoldering System is specifically designed for through-hole rework, delivering powerful and portable desoldering. The system’s built-in vacuum pump clears through-holes quickly and completely, making it ideally suited to areas without shop air. This lightweight, ergonomic pencil grip desoldering tool maximizes operator productivity and reduces the risk of damage to components and substrates. Using SmartHeat ®technology, the SP440 Self-Contained Desoldering System supplies higher Watt density power at lower temperatures than other desoldering tools with no overshoot. Its 50-Watt power rating and tips, specifically designed to maximize heat transfer, make the system ideal for heavy load desoldering of components on ground-planes and multi-layer PCBs. page SP440 page SP440 SP440 Self-Contained Desoldering System Advanced Operating And Safety Features The SP440 Self-Contained Desoldering System has a number of features, which combine to ensure that it is the most reliable and cost-effective solution available for self-contained desoldering. The system’s time-out feature switches off the power supply after a 30-minute redundancy period, thus significantly extending tip life and conserving energy. Coupled with these features are elements that reflect our dedication to operator and process safety. The SP440 Self-Contained Desoldering System’s ESD cable and vacuum line are burn-proof, which safeguards operators from injury and prevents damage to expensive process elements. The unit’s readily accessible paper solder collection chamber renders the former glass cartridges obsolete and speeds the desoldering process. Desoldering Tips The SP440 Self-Contained Desoldering System’s tips are available in two temperature ranges: 600 and 700 series. To ensure the best results, choose a tip with an interior diameter only slightly larger than that of the lead on the component to be desoldered. SP440-11115 VAC Self-Contained Desoldering System SP440-21220/240 VAC Self-Contained Desoldering System* *220/240 VAC system does not include power cords ACCESSORIES & SPARE PARTS SP-PW3-11Power Supply with Power Cord SP-PW3-21Power Supply with Power Cord* DP-DSG2Hand-Piece Assembly (handle, cord, vac line, coil assembly) DP-WSK2SP440 Workstand Kit with YS3 Sponge DP-SL3Front Seal for DSG2 AC-TC-PTip Cleaners (Pack of 12) AC-CP2Cartridge Removal Pad DP-CA2Coil Assembly DP-CCSolder Collection Chamber for DSG2 DP-CFFilter Pack (12 fume filters, 24 chamber liners) DP-LFFilter Pack (5 inline filters) DP-VB1Valve Body Assembly (clip, valve, ESD vac. hose) DP-VL1Vacuum Line, ESD DP-WSC2SP440 Cradle AC-YS3-PWorkstand Sponge (Pack of 50) *220/240 VAC system does not include power cords TIP RANGE Part No. A B DIAMETER IN INCHES (mm) B A

600 SERIES X=6 700 SERIES X=7

System Includes Power Supply With Power Cord*, Hand-Piece Assembly, Workstand Kit With Sponge, Tip Cleaners And Cartidge Removal Pad SP440 Desoldering System 22/11/01 2:34 pm Page 28

Powerful, Portable Through-Hole Rework Metcal’s SP440 Self-Contained Desoldering System is specifically designed for through-hole rework, delivering powerful and portable desoldering. The system’s built-in vacuum pump clears through-holes quickly and completely, making it ideally suited to areas without shop air. This lightweight, ergonomic pencil grip desoldering tool maximizes operator productivity and reduces the risk of damage to components and substrates. Using SmartHeat ®technology, the SP440 Self-Contained Desoldering System supplies higher Watt density power at lower temperatures than other desoldering tools with no overshoot. Its 50-Watt power rating and tips, specifically designed to maximize heat transfer, make the system ideal for heavy load desoldering of components on ground-planes and multi-layer PCBs. page SP440 page SP440 SP440 Self-Contained Desoldering System Advanced Operating And Safety Features The SP440 Self-Contained Desoldering System has a number of features, which combine to ensure that it is the most reliable and cost-effective solution available for self-contained desoldering. The system’s time-out feature switches off the power supply after a 30-minute redundancy period, thus significantly extending tip life and conserving energy. Coupled with these features are elements that reflect our dedication to operator and process safety. The SP440 Self-Contained Desoldering System’s ESD cable and vacuum line are burn-proof, which safeguards operators from injury and prevents damage to expensive process elements. The unit’s readily accessible paper solder collection chamber renders the former glass cartridges obsolete and speeds the desoldering process. Desoldering Tips The SP440 Self-Contained Desoldering System’s tips are available in two temperature ranges: 600 and 700 series. To ensure the best results, choose a tip with an interior diameter only slightly larger than that of the lead on the component to be desoldered. SP440-11115 VAC Self-Contained Desoldering System SP440-21220/240 VAC Self-Contained Desoldering System* *220/240 VAC system does not include power cords ACCESSORIES & SPARE PARTS SP-PW3-11Power Supply with Power Cord SP-PW3-21Power Supply with Power Cord* DP-DSG2Hand-Piece Assembly (handle, cord, vac line, coil assembly) DP-WSK2SP440 Workstand Kit with YS3 Sponge DP-SL3Front Seal for DSG2 AC-TC-PTip Cleaners (Pack of 12) AC-CP2Cartridge Removal Pad DP-CA2Coil Assembly DP-CCSolder Collection Chamber for DSG2 DP-CFFilter Pack (12 fume filters, 24 chamber liners) DP-LFFilter Pack (5 inline filters) DP-VB1Valve Body Assembly (clip, valve, ESD vac. hose) DP-VL1Vacuum Line, ESD DP-WSC2SP440 Cradle AC-YS3-PWorkstand Sponge (Pack of 50) *220/240 VAC system does not include power cords TIP RANGE Part No. A B DIAMETER IN INCHES (mm) B A System Includes Power Supply With Power Cord*, Hand-Piece Assembly, Workstand Kit With Sponge, Tip Cleaners And Cartidge Removal Pad SP440 Desoldering System 22/11/01 2:34 pm Page 28

Convection Rework Made Easy The QX2 Convection Rework System combines sophisticated process control and wide-ranging capabilities with a user-friendly, ergonomic design to speed and simplify the rework process. With its constant temperature and variable power, the QX2 Convection Rework System minimizes the risk of thermal damage, providing a safe environment for delicate components and substrates. In comparison with other convection systems, the simplicity and power of this machine is clear. Simplified push-button controls and advanced automation reduce the need for extended operator training while greatly reducing the likelihood of human error. Older convection systems are difficult to operate and require extensive user training. This is not the case with the QX2 Convection Rework System. Even its initial set-up is a fast and easy process, requiring no special tools. Please note:The QX2 Convection Rework System is shown below alongside a Metcal BVX-100 Fume Extraction System which is available separately. Precise Nozzles Increase Flexibility A wide range of focused convection nozzles is available for the QX2 Convection Rework System. These direct heat precisely where it is needed. With Metcal’s quick-release system, these nozzles can be changed in seconds, for unsurpassed speed and flexibility. QX2 Convection Rework System Streamlined Operation The QX2 Convection Rework System’s vacuum pick-up gently removes components after reflow. The time of each removal cycle is stored and displayed as a guide to help operators quickly establish a minimum time for component placement. The system then automatically turns off the heat to minimize the risk of thermal shock to adjacent components or to the PCB itself. An integrated under-board pre-heater is also available to prevent the warping of large boards during rework. Operators can fine-tune the power by adjusting the airflow rate, but to minimize thermal stress, the system automatically sustains the heater exhaust temperature while maintaining a consistently low set point temperature. To accommodate any process change, including the use of new soldering alloys, the manufacturing engineer can easily reprogram this set temperature. QX2 Rework_1160 Air Pencil 23/11/01 9:42 am Page 36

Convection Rework Made Easy The QX2 Convection Rework System combines sophisticated process control and wide-ranging capabilities with a user-friendly, ergonomic design to speed and simplify the rework process. With its constant temperature and variable power, the QX2 Convection Rework System minimizes the risk of thermal damage, providing a safe environment for delicate components and substrates. In comparison with other convection systems, the simplicity and power of this machine is clear. Simplified push-button controls and advanced automation reduce the need for extended operator training while greatly reducing the likelihood of human error. Older convection systems are difficult to operate and require extensive user training. This is not the case with the QX2 Convection Rework System. Even its initial set-up is a fast and easy process, requiring no special tools. Please note:The QX2 Convection Rework System is shown below alongside a Metcal BVX-100 Fume Extraction System which is available separately. Precise Nozzles Increase Flexibility A wide range of focused convection nozzles is available for the QX2 Convection Rework System. These direct heat precisely where it is needed. With Metcal’s quick-release system, these nozzles can be changed in seconds, for unsurpassed speed and flexibility. QX2 Convection Rework System Streamlined Operation The QX2 Convection Rework System’s vacuum pick-up gently removes components after reflow. The time of each removal cycle is stored and displayed as a guide to help operators quickly establish a minimum time for component placement. The system then automatically turns off the heat to minimize the risk of thermal shock to adjacent components or to the PCB itself. An integrated under-board pre-heater is also available to prevent the warping of large boards during rework. Operators can fine-tune the power by adjusting the airflow rate, but to minimize thermal stress, the system automatically sustains the heater exhaust temperature while maintaining a consistently low set point temperature. To accommodate any process change, including the use of new soldering alloys, the manufacturing engineer can easily reprogram this set temperature. QX2 Rework_1160 Air Pencil 23/11/01 9:42 am Page 36

Remote Controller Functions Timer:By counting up during removal and down during attachment, the timer removes subjective guesswork from the rework process. Temperature Display:Displays the temperature of the heater exhaust or the temperature measured by an auxiliary thermocouple in either °F or °C. The heater exhaust temperature is preset at 662ºF (350°C) and may be reset by the process engineer to anywhere between 482ºF (250°C) and 842ºF (450°C) by entering an unlock code. Attach Mode:This mode reflows a new component to the PCB. By adjusting the time stored in Remove mode with the + - keys, you can ensure an appropriate reflow time, which may be adjusted on the fly if desired. Airflow Selector:The airflow selector determines the rate at which thermal energy is transferred to the component. Remove Mode:This mode activates the vacuum pick-up, which applies a gentle upward force to the component. When component lift off is sensed, the heater is automatically turned off. Start/Stop Button:Pressing the Start/Stop button initiates or ends the Remove or Attach cycle. In Remove mode, stopping the cycle also shuts off the vacuum, to release components after lift off. Advanced Process Control The system’s digital controller clearly displays critical parameters during operation while its automated functions reduce process variability. Its expanded level of process control provides superior quality of operation and final product, with less scrap and greater throughput. QX2 Convection Rework Nozzles Metcal has a comprehensive range of nozzles for the QX2 Convection Rework System. For non-standard components we offer a custom nozzle program. Please contact your local Metcal representative for more information about custom nozzles. A B STANDARD NOZZLE RANGE Part No. Component Types A B NZ-D1113Nozzle Dual 0.43 (11)0.51 (13) NZ-D1116Nozzle Dual (for SOL 28) 0.43 (11)0.63 (16) NZ-D1420Nozzle Dual 0.55 (14)0.79 (20) NZ-D2109Nozzle Dual 0.35 (09)0.83(21) NZ-D2113Nozzle Dual 0.51 (13)0.83 (21) NZ-Q11Nozzle Quad (for PLCC 20) 0.43(11)0.43(11) NZ-Q13Nozzle Quad (for PLCC 28) 0.51 (13)0.51(13) NZ-Q1415Nozzle Quad 0.55 (14)0.60(15) NZ-Q17Nozzle Quad 0.67 (17)0.67 (17) NZ-Q18Nozzle Quad (for QFP 80) 0.71(18)0.71 (18) NZ-Q19Nozzle Quad (for PLCC 44) 0.75 (19)0.75 (19) NZ-Q1925Nozzle Quad (for QFP 100) 0.75 (19)0.98 (25) NZ-Q22Nozzle Quad 0.87 (22)0.87 (22) NZ-Q23Nozzle Quad 0.91(23)0.91 (23) NZ-Q27Nozzle Quad (for PLCC 68) 1.06 (27)1.06 (27) NZ-Q28Nozzle Quad 1.10 (28)1.10 (28) NZ-Q32Nozzle Quad (for PLCC 84, QFP 208) 1.26 (32)1.26(32) NZ-Q33Nozzle Quad (for QFP 120/128/144/160) 1.30(33)1.30(33) NZ-Q35Nozzle Quad 1.38 (35)1.38(35) NZ-Q38Nozzle Quad 1.50 (38)1.50 (38) NZ-Q43Nozzle Quad 1.70(43)1.70 (43) DIMENSIONS IN INCHES (mm) A B Box Reflow Nozzles In addition to our broad range of standard nozzles, we also offer a range of box reflow nozzles designed for the removal of shielding cans, connectors and other square components. A B BOX REFLOW NOZZLES Part No. Component Types A B NZ-B23Nozzle Box 0.91 (23)0.91 (23) NZ-B27Nozzle Box 1.06 (27)1.06(27) NZ-B33Nozzle Box 1.30(33)1.30 (33) NZ-B35Nozzle Box 1.38 (35)1.38 (35) NZ-B40Nozzle Box 1.57(40)1.57 (40) NZ-B44Nozzle Box 1.73 (44)1.73 (44) INTERNAL DIMENSIONS IN INCHES (mm) QX2 Rework_1160 Air Pencil 23/11/01 9:43 am Page 38

Remote Controller Functions Timer:By counting up during removal and down during attachment, the timer removes subjective guesswork from the rework process. Temperature Display:Displays the temperature of the heater exhaust or the temperature measured by an auxiliary thermocouple in either °F or °C. The heater exhaust temperature is preset at 662ºF (350°C) and may be reset by the process engineer to anywhere between 482ºF (250°C) and 842ºF (450°C) by entering an unlock code. Attach Mode:This mode reflows a new component to the PCB. By adjusting the time stored in Remove mode with the + - keys, you can ensure an appropriate reflow time, which may be adjusted on the fly if desired. Airflow Selector:The airflow selector determines the rate at which thermal energy is transferred to the component. Remove Mode:This mode activates the vacuum pick-up, which applies a gentle upward force to the component. When component lift off is sensed, the heater is automatically turned off. Start/Stop Button:Pressing the Start/Stop button initiates or ends the Remove or Attach cycle. In Remove mode, stopping the cycle also shuts off the vacuum, to release components after lift off. Advanced Process Control The system’s digital controller clearly displays critical parameters during operation while its automated functions reduce process variability. Its expanded level of process control provides superior quality of operation and final product, with less scrap and greater throughput. QX2 Convection Rework Nozzles Metcal has a comprehensive range of nozzles for the QX2 Convection Rework System. For non-standard components we offer a custom nozzle program. Please contact your local Metcal representative for more information about custom nozzles. A B STANDARD NOZZLE RANGE Part No. Component Types A B NZ-D1113Nozzle Dual 0.43 (11)0.51 (13) NZ-D1116Nozzle Dual (for SOL 28) 0.43 (11)0.63 (16) NZ-D1420Nozzle Dual 0.55 (14)0.79 (20) NZ-D2109Nozzle Dual 0.35 (09)0.83(21) NZ-D2113Nozzle Dual 0.51 (13)0.83 (21) NZ-Q11Nozzle Quad (for PLCC 20) 0.43(11)0.43(11) NZ-Q13Nozzle Quad (for PLCC 28) 0.51 (13)0.51(13) NZ-Q1415Nozzle Quad 0.55 (14)0.60(15) NZ-Q17Nozzle Quad 0.67 (17)0.67 (17) NZ-Q18Nozzle Quad (for QFP 80) 0.71(18)0.71 (18) NZ-Q19Nozzle Quad (for PLCC 44) 0.75 (19)0.75 (19) NZ-Q1925Nozzle Quad (for QFP 100) 0.75 (19)0.98 (25) NZ-Q22Nozzle Quad 0.87 (22)0.87 (22) NZ-Q23Nozzle Quad 0.91(23)0.91 (23) NZ-Q27Nozzle Quad (for PLCC 68) 1.06 (27)1.06 (27) NZ-Q28Nozzle Quad 1.10 (28)1.10 (28) NZ-Q32Nozzle Quad (for PLCC 84, QFP 208) 1.26 (32)1.26(32) NZ-Q33Nozzle Quad (for QFP 120/128/144/160) 1.30(33)1.30(33) NZ-Q35Nozzle Quad 1.38 (35)1.38(35) NZ-Q38Nozzle Quad 1.50 (38)1.50 (38) NZ-Q43Nozzle Quad 1.70(43)1.70 (43) DIMENSIONS IN INCHES (mm) A B Box Reflow Nozzles In addition to our broad range of standard nozzles, we also offer a range of box reflow nozzles designed for the removal of shielding cans, connectors and other square components. A B BOX REFLOW NOZZLES Part No. Component Types A B NZ-B23Nozzle Box 0.91 (23)0.91 (23) NZ-B27Nozzle Box 1.06 (27)1.06(27) NZ-B33Nozzle Box 1.30(33)1.30 (33) NZ-B35Nozzle Box 1.38 (35)1.38 (35) NZ-B40Nozzle Box 1.57(40)1.57 (40) NZ-B44Nozzle Box 1.73 (44)1.73 (44) INTERNAL DIMENSIONS IN INCHES (mm) QX2 Rework_1160 Air Pencil 23/11/01 9:43 am Page 38

Input Voltage90-132 VAC, 50/60 Hz 220-260 VAC, 50/60 Hz Convection System Heater550 W 550 W Rated Current5 Amps 2.5 Amps Airflow20-50 l/min 20-50 l/min Source Temperature (Default Set Point)662°F 350°C Source Temperature Range482°F - 842ºF 250°C - 450°C Pre-Heater Heater950 W 950 W Rated Current8.5 Amps 4.5 Amps Heating Surface6” x 6” 152mm x 152mm Board Temperature Range194°F - 248°F 90°C - 120°C Board Holder Minimum Board Size2” x 2” 50mm x 50mm Maximum Board Size14” x 18” 360mm x 460mm Weights Convection Rework System18 lb 8.2 kg Board Holder5.5 lb 2.5 kg Pre-Heater6.4 lb 2.9 kg Outer Dimensions (W x D x H) Convection Rework System (Operating)11.5” x 20.5” x 14.2” 292mm x 521mm x 361mm (Stored) 11.5” x 16.8” x 21.0” 292mm x 427mm x 533mm Board Holder20.5” x 15.0” x 5.0” 521mm x 381mm x 127mm Pre-Heater8.2” x 15.5” x 2.5” 208mm x 394mm x 64mm

FEATURES

OperatorMoveable controller with:

• Start/Stop button
• Airflow control
• Time control
• LCD display
• Remove/attach control Component RemovalAutomatic component lift off and heater shut off Component AttachmentManual, timer controlled Nozzle Attachment/RemovalPush on, quick-release OtherAuxiliary thermocouple port for component temperature monitoring SYSTEMS ACCESSORIES AC-BHBoard Holder AC-BP-11Board Holder/Pre-Heater Kit 115V AC-BP-21Board Holder/Pre-Heater Kit 230V* AC-PH-11Pre-Heater 115V AC-PH-21Pre-Heater 230V* AC-BSBoard Support QX2-S-11 115V Convection Rework System QX2-SBH-11 115V Convection Rework System with Board Holder QX2-SBP-11 115V Convection Rework System with Board Holder & Pre-Heater QX2-S-21 230V Convection Rework System* QX2-SBH-21 230V Convection Rework System with Board Holder* QX2-SBP-21 230V Convection Rework System with Board Holder & Pre-Heater* 115V CONVECTION REWORK SYSTEM INCLUDES: QX2-P-11Power Supply, 115V QX2-CTQX2 Controller AC-WTWork Tray AC-RPNozzle Removal Pad AC-CC1QX2 Controller Cable AC-CC2Pre-Heater Control Cable AC-VCVacuum Cup Kit 230V CONVECTION REWORK SYSTEM INCLUDES: QX2-P-21Power Supply 230V* QX2-CTQX2 Controller AC-WTWork Tray AC-RPNozzle Removal Pad AC-CC1QX2 Controller Cable AC-CC2Pre-Heater Control Cable AC-VCVacuum Cup Kit SMT-1160 Non-Contact Hot Air Rework Station With its precise forced air convection, Metcal’s SMT-1160 Hot Air Pencil is designed for those rework applications requiring very low thermal stress, including SMDs and temperature-sensitive ceramic capacitors. This non-contact system, with variable temperature flow, can also capably remove SMT chip capacitors and SOICs. The SMT-1160 Hot Air Pencil is equipped with a broad range of features for assured effectiveness and sensitivity of operation. These include an ESD-safe housing and hand-piece, variable airflow control, variable closed-loop temperature control, a nitrogen input facility to suit inert soldering applications and specialized split, fan and fine nozzle options. The SMT-1160 Hot Air Pencil’s capacity for non-contact soldering avoids alignment disruption and eliminates the risk of thermal shock to components. SMT-1160 Hot Air Pencil SMT-1161-V115V Hot Air Pencil Rework Station SMT-1162-V230V Hot Air Pencil Rework Station ACCESSORIES & SPARE PARTS SHP-1060AHot Air Pencil Hand-Piece VP-50Vacuum Pencil with Nozzle kit VTM-1Variable Temperature Module S6-025Fine Nozzle 0.025” (0.64mm) S6-FANFan Nozzle 0.347” x 0.030” (8.8mm x 0.76mm) S6-SOICDual Nozzle 0.265” (6.7mm) S6-SOLDual Nozzle 0.428” (10.9mm) NK-1060A3 Piece Nozzle Kit (includes 16812, 16813, 16846) 17319SPump Assembly 16806Collar Sub-Assembly SHP-1060A 16844Nipple Assembly SHP-1060A AC-HAPWSWorkstand AC-HAPWSCReplacement Workstand Cradle 16812Nozzle, Oval, .101” (2.57mm) 16813Nozzle, Round, .080” (2.03mm) 16846Nozzle, Sharp 30°, .080” (2.03 mm) SMT-1160 HOT AIR PENCIL System Includes Hot Air Pencil Hand-Piece, 3 Piece Nozzle Kit (NK-1060A), Workstand And Variable Temperature Module QX2 QX2 Convection Rework System * 230V systems do not include power cords QX2 Rework_1160 Air Pencil 23/11/01 9:44 am Page 40

Input Voltage90-132 VAC, 50/60 Hz 220-260 VAC, 50/60 Hz Convection System Heater550 W 550 W Rated Current5 Amps 2.5 Amps Airflow20-50 l/min 20-50 l/min Source Temperature (Default Set Point)662°F 350°C Source Temperature Range482°F - 842ºF 250°C - 450°C Pre-Heater Heater950 W 950 W Rated Current8.5 Amps 4.5 Amps Heating Surface6” x 6” 152mm x 152mm Board Temperature Range194°F - 248°F 90°C - 120°C Board Holder Minimum Board Size2” x 2” 50mm x 50mm Maximum Board Size14” x 18” 360mm x 460mm Weights Convection Rework System18 lb 8.2 kg Board Holder5.5 lb 2.5 kg Pre-Heater6.4 lb 2.9 kg Outer Dimensions (W x D x H) Convection Rework System (Operating)11.5” x 20.5” x 14.2” 292mm x 521mm x 361mm (Stored) 11.5” x 16.8” x 21.0” 292mm x 427mm x 533mm Board Holder20.5” x 15.0” x 5.0” 521mm x 381mm x 127mm Pre-Heater8.2” x 15.5” x 2.5” 208mm x 394mm x 64mm OperatorMoveable controller with:

• Start/Stop button
• Airflow control
• Time control
• LCD display
• Remove/attach control Component RemovalAutomatic component lift off and heater shut off Component AttachmentManual, timer controlled Nozzle Attachment/RemovalPush on, quick-release OtherAuxiliary thermocouple port for component temperature monitoring SYSTEMS ACCESSORIES AC-BHBoard Holder AC-BP-11Board Holder/Pre-Heater Kit 115V AC-BP-21Board Holder/Pre-Heater Kit 230V* AC-PH-11Pre-Heater 115V AC-PH-21Pre-Heater 230V* AC-BSBoard Support QX2-S-11 115V Convection Rework System QX2-SBH-11 115V Convection Rework System with Board Holder QX2-SBP-11 115V Convection Rework System with Board Holder & Pre-Heater QX2-S-21 230V Convection Rework System* QX2-SBH-21 230V Convection Rework System with Board Holder* QX2-SBP-21 230V Convection Rework System with Board Holder & Pre-Heater* 115V CONVECTION REWORK SYSTEM INCLUDES: QX2-P-11Power Supply, 115V QX2-CTQX2 Controller AC-WTWork Tray AC-RPNozzle Removal Pad AC-CC1QX2 Controller Cable AC-CC2Pre-Heater Control Cable AC-VCVacuum Cup Kit 230V CONVECTION REWORK SYSTEM INCLUDES: QX2-P-21Power Supply 230V* QX2-CTQX2 Controller AC-WTWork Tray AC-RPNozzle Removal Pad AC-CC1QX2 Controller Cable AC-CC2Pre-Heater Control Cable AC-VCVacuum Cup Kit SMT-1160 Non-Contact Hot Air Rework Station With its precise forced air convection, Metcal’s SMT-1160 Hot Air Pencil is designed for those rework applications requiring very low thermal stress, including SMDs and temperature-sensitive ceramic capacitors. This non-contact system, with variable temperature flow, can also capably remove SMT chip capacitors and SOICs. The SMT-1160 Hot Air Pencil is equipped with a broad range of features for assured effectiveness and sensitivity of operation. These include an ESD-safe housing and hand-piece, variable airflow control, variable closed-loop temperature control, a nitrogen input facility to suit inert soldering applications and specialized split, fan and fine nozzle options. The SMT-1160 Hot Air Pencil’s capacity for non-contact soldering avoids alignment disruption and eliminates the risk of thermal shock to components. SMT-1160 Hot Air Pencil SMT-1161-V115V Hot Air Pencil Rework Station SMT-1162-V230V Hot Air Pencil Rework Station ACCESSORIES & SPARE PARTS SHP-1060AHot Air Pencil Hand-Piece VP-50Vacuum Pencil with Nozzle kit VTM-1Variable Temperature Module S6-025Fine Nozzle 0.025” (0.64mm) S6-FANFan Nozzle 0.347” x 0.030” (8.8mm x 0.76mm) S6-SOICDual Nozzle 0.265” (6.7mm) S6-SOLDual Nozzle 0.428” (10.9mm) NK-1060A3 Piece Nozzle Kit (includes 16812, 16813, 16846) 17319SPump Assembly 16806Collar Sub-Assembly SHP-1060A 16844Nipple Assembly SHP-1060A AC-HAPWSWorkstand AC-HAPWSCReplacement Workstand Cradle 16812Nozzle, Oval, .101” (2.57mm) 16813Nozzle, Round, .080” (2.03mm) 16846Nozzle, Sharp 30°, .080” (2.03 mm) SMT-1160 HOT AIR PENCIL System Includes Hot Air Pencil Hand-Piece, 3 Piece Nozzle Kit (NK-1060A), Workstand And Variable Temperature Module QX2 QX2 Convection Rework System * 230V systems do not include power cords QX2 Rework_1160 Air Pencil 23/11/01 9:44 am Page 40

Global Metcal Global Locations Menlo Park, California, is home to Metcal’s corporate headquarters, and the central location for research and development, manufacturing and administration. To meet the needs of customers throughout the world, Metcal has sales, service and distribution centers in North America, Asia, and Europe. Drawing on its organizational strengths and industry experience, Metcal’s distribution network offers seamless, proactive support and access to the company’s full range of products - around the globe. Wherever electronics manufacturing facilities are located, Metcal’s network of expertly trained distributors is there, to supply essential technical support and advanced process solutions. Metcal Metcal Product Lines Array Package Rework Metcal Array Package Rework systems are advanced, versatile machines offering the repeatability, accuracy and thermal control essential for the safe and effective rework of today’s leading edge BGA, CSP , Land Grip Array (LGA), micro SMD, Micro-lead Frame (MLF) and Bumped Chip Component packages. For more information on the full line of Metcal Array Package Rework products, visit www.metcal.com, or contact your local Metcal representative. Fume Extraction For the safety of your operators and working environment, Metcal offers a full line of fume extraction systems. From volume to tip to bench-top fume extraction, Metcal has systems to purify the air by filtering harmful smoke and particulates from the working area. Fume extraction systems are also useful for extracting potentially noxious fumes from the use of certain adhesives and chemicals on the workbench. For more information on the full line of Metcal Fume Extraction products, visit www.metcal.com, or contact your local Metcal representative. Metcal Headquarters

1530 O'Brien Drive

Menlo Park, CA 94025 USA Phone: +1 650-325-3291 Fax: +1 650-325-5932 Germany OK International GmbH Frankfurter Strasse 74 D-64521 Gross-Gerau Germany Phone: +49 (0) 61 52-71 12-0 Fax: +49 (0) 61 52-71 12-22 Europe Headquarters OK International Ltd Eagle Close, Chandler's Ford Hampshire, SO53 4NF U.K. Phone: +44 23 8048 9100 Fax: +44 23 8048 9109 Italy OK International Spa Strada Statale 11 -No. 28,

20010 Vittuone (Milano),

Phone: +39 02 9025161 Fax: +39 02 90111147 Asia Headquarters OK International Taiwan Ltd 5F No. 79 Sec. 1 Hsin-Tai-Wu Road, His-Chih Taipei Hsien, Taiwan Phone: 886-2-2698 4013 Fax: 886-2-2698 4021 China OK International China No. 22 Chao Yang Men Wai Avenue Beijing Prime Tower, Room 1901 Chao Yang District, Beijing, P . R. China 100020 Phone: +86 10 6588 3360 Fax: +86 10 6588 3359 France OK International SA Rue Ampere - ZI Lyon Nord

69730 Genay, France

Phone: +33 (0)4 72 08 75 75 Fax: +33 (0)4 72 08 75 70 Japan OK International Japan Ltd 2F ASK Bldg. 1-24-4 Ebisu Shibuya-Ku Tokyo 150-0013, Japan Phone: +81-3-3449-7451 Fax: +81-3-3440-2010 ©2001 Delaware Capital Formation, Inc. All Rights Reserved. DOVER and the Dover logo are registered trademarks of Delaware Capital Formation, Inc., a wholly-owned subsidiary of Dover Corporation. QX2 Rework_1160 Air Pencil 23/11/01 9:44 am Page 42

Global Metcal Global Locations Menlo Park, California, is home to Metcal’s corporate headquarters, and the central location for research and development, manufacturing and administration. To meet the needs of customers throughout the world, Metcal has sales, service and distribution centers in North America, Asia, and Europe. Drawing on its organizational strengths and industry experience, Metcal’s distribution network offers seamless, proactive support and access to the company’s full range of products - around the globe. Wherever electronics manufacturing facilities are located, Metcal’s network of expertly trained distributors is there, to supply essential technical support and advanced process solutions. Metcal Metcal Product Lines Array Package Rework Metcal Array Package Rework systems are advanced, versatile machines offering the repeatability, accuracy and thermal control essential for the safe and effective rework of today’s leading edge BGA, CSP , Land Grip Array (LGA), micro SMD, Micro-lead Frame (MLF) and Bumped Chip Component packages. For more information on the full line of Metcal Array Package Rework products, visit www.metcal.com, or contact your local Metcal representative. Fume Extraction For the safety of your operators and working environment, Metcal offers a full line of fume extraction systems. From volume to tip to bench-top fume extraction, Metcal has systems to purify the air by filtering harmful smoke and particulates from the working area. Fume extraction systems are also useful for extracting potentially noxious fumes from the use of certain adhesives and chemicals on the workbench. For more information on the full line of Metcal Fume Extraction products, visit www.metcal.com, or contact your local Metcal representative. Metcal Headquarters Menlo Park, CA 94025 USA Phone: +1 650-325-3291 Fax: +1 650-325-5932 Germany OK International GmbH Frankfurter Strasse 74 D-64521 Gross-Gerau Germany Phone: +49 (0) 61 52-71 12-0 Fax: +49 (0) 61 52-71 12-22 Europe Headquarters OK International Ltd Eagle Close, Chandler's Ford Hampshire, SO53 4NF U.K. Phone: +44 23 8048 9100 Fax: +44 23 8048 9109 Italy OK International Spa Strada Statale 11 -No. 28, Phone: +39 02 9025161 Fax: +39 02 90111147 Asia Headquarters OK International Taiwan Ltd 5F No. 79 Sec. 1 Hsin-Tai-Wu Road, His-Chih Taipei Hsien, Taiwan Phone: 886-2-2698 4013 Fax: 886-2-2698 4021 China OK International China No. 22 Chao Yang Men Wai Avenue Beijing Prime Tower, Room 1901 Chao Yang District, Beijing, P . R. China 100020 Phone: +86 10 6588 3360 Fax: +86 10 6588 3359 France OK International SA Rue Ampere - ZI Lyon Nord Phone: +33 (0)4 72 08 75 75 Fax: +33 (0)4 72 08 75 70 Japan OK International Japan Ltd 2F ASK Bldg. 1-24-4 Ebisu Shibuya-Ku Tokyo 150-0013, Japan Phone: +81-3-3449-7451 Fax: +81-3-3440-2010 ©2001 Delaware Capital Formation, Inc. All Rights Reserved. DOVER and the Dover logo are registered trademarks of Delaware Capital Formation, Inc., a wholly-owned subsidiary of Dover Corporation. QX2 Rework_1160 Air Pencil 23/11/01 9:44 am Page 42

Precision Systems for the Electronics Bench SOLDERING, DESOLDERING AND REWORK SYSTEMS WORLD HEADQUARTERS AND NORTH AMERICAN OFFICE TEL: +1 650-325-3291 • FAX: +1 650-325-5932 www.metcal.com Precision Systems for the Electronics Bench MET-US-001 Cover and contents 22/11/01 2:04 pm Page 2