PTU2000-12-074NA BEL

Document overview

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Technical content

Page 1

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PTU2000-12-074NA is a 2000 W AC to DC, power-factorcorrected (PFC) power supply that converts standard AC power into a main output of +12 VDC.

PTU2000-12-074NA utilizes full digital control architecture for greater efficiency, control and functionality.

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  • Best-in-class, 80 PLUS “Platinum” efficiency
  • Auto-selected input voltage ranges: 90 – 140 VAC, 180 – 264 VAC
  • AC input with power factor correction
  • 2000 W continuous output power capability
  • Always-On 12 V / 3 A standby output
  • Air flow direction is Port side intake and Fan side exhaust
  • Hot-plug capable
  • Parallel operation with active current sharing
  • Full digital controls for improved performance
  • High density design: 40 W/in3
  • Small form factor: 140 x 73.5 x 80 mm (5.51 x 2.89 x 3.15 in)
  • Power Management Bus communications protocol for control, programming and monitoring
  • Status LED with fault signalling
  • Networking Switches
  • Servers & Routers
  • Telecommunications
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1.

NAME

SPECIFICATION

Input Connector

C22 (according IEC 60320-2-2)

Port Side Intake and Fan side exhaust (N)

Air Flow Direction

Nominal Input Voltage

100 – 127 VAC; 200 – 240 VAC

Output Currents

Io1 = 167 A; Io2 = 3 A

Two Shielded High-Speed Dual Ball Axial Fans: max 25000 RPM

Fan

Acoustic Noise

65LwA dB at 11000 RPM

[Sound Power]

850000 h at 25°C predicted; > 700000 h at 30°C predicted;

MTBF

Calculation according Telcordia SR-332, issue 3, GB (Ground Benign);

200000 h; tested with 30 units; confidence level 90%; 300000 h; tested with 30 units; confidence level > 60%;

DMTBF

tested ambient temperature 50°C;

10 years at 80% nom load / Vi = 230 VAC / 40°C ambient temperature

Capacitor Life Time Expectancy

3 years at 100% nom load / Vi = 180 VAC / 50°C ambient temperature

10000 ft at 715 W (55% load, long term); 50°C; Low Line 6 000 ft at 1300 W (100% load, short term); 50°C; Low Line

Altitude

10000 ft at 1100 W (55% load, long term); 50°C; High Line 6000 ft at 2000 W (100% load, short term); 50°C; High Line

Operating (non-condensing): 5 to 85%

Humidity

Non-Operating: (non-condensing): 5 to 90%

64 kbit, Addressing over A0, A1 and A2

EEPROM

Criterion A for:

  • With a single power supply, VIN = 200 VAC, drop 30 % (to 140 VAC) for 500 ms in configuration at 2000 W load (Io1 = 167 A, Io2 = 3 A).
  • With VIN = 200 VAC, drop 100% (to 0 VAC) for 20 ms in 1+1 configuration at 2000 W load on

Ride Through

both outputs (Io1 = 167 A, Io2 = 3 A).

  • With VIN = 100 VAC, drop 100% (to 0 VAC) for 20 ms in 1+1 configuration at 1300 W load on both outputs (Io1 = 103 A, Io2 = 3 A).

Demonstrated Reliability

300.000 h (RDT)

  • Radiated Emissions EN55022/CISPR 22; Class A
  • Conducted Emissions EN55022/CISPR 22; Class A
  • EN61000-3-2 Harmonics Class A
  • EN61000-3-3 Voltage Fluctuations and Flicker
  • EN/IEC61000-4-2 ESD; 8 KV Contact, 15 KV Air
  • IEC61000-4-3 Radiated Immunity, 10V/m IEC61000-4-4 EFT

EMC

(5 kHz and 100 kHz repetition rates) 2 KV

  • IEC61000-4-5 Surge; 2KV CM (12R) and 2KV DM (2R)
  • IEC61000-4-6 Conducted Immunity, 10 Vrms
  • IEC61000-4-11 Voltage dips, short interruptions and voltage variations immunity tests
  • EN61000-4-12 Ring Wave Test; 2KV CM (12R), 2KV DM (12R)
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Table 1. PTU2000-12-074NA Specifications

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Figure 1. PTU2000-12-074NA Label Details

The address for I2C communication can be configured by pulling address input pins A2, A1 and A0 either to GND (Logic Low) or leave them open (Logic High).

I2C Address1

A2

A1

A0 Controller

EEPROM

0

0

0

0xB0

0xA0

1

0

0

0xB2

0xA2

0

0

1

0xB4

0xA4

1

0

1

0xB6

0xA6

0

1

0

0xB8

0xA8

1

1

0

0xBA

0xAA

0

1

1

0xBC

0xAC

1

1

1

0xBE

0xAE

Table 2. Address and Protocol Encoding

1 The LSB of the address byte is the R/W bit

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BCD.00936.0_AB

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To achieve best cooling results, sufficient airflow through the supply must be ensured. Do not block or obstruct the airflow at the rear of the supply by placing large objects directly at the output connector. The PTU2000-12-074NA is provided with rear to front airflow, which means the air enters through the DC-output of the supply and leaves at the AC-inlet as shown in Figure 2. The PTU2000-12-074NA supply has been designed for horizontal operation.

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Figure 2. Airflow Direction

The PTU2000-12-074NA provides access via I2C to the measured temperatures of in total 8 sensors within the power supply, see Table 3. The microprocessor is monitoring these temperatures and if warning threshold of one of these sensors is reached it will set fan to maximum speed. If temperatures continue to rise above shut down threshold the main output V1 (or VSB if auxiliary converter is affected) will be disabled. At the same time the warning or fault condition is signalized accordingly through LED, PWOK_H and SMBALERT_L.

TEMPERATURE

DESCRIPTION / CONDITION

SENSOR

Sensor located on control board close to DC end of

Inlet Air Temperature

power supply

Synchronous

Sensor located on secondary side of DC/DC stage

Rectifier Primary Heat Sink

Sensor located on primary heat sink

Output Oring

Sensor located close to output

Element

POWER

MANAGEMENT WARNING SHUT DOWN

BUS

THRESHOLD THRESHOLD

REGISTER

8Dh

77

80

8Eh

100

110

8Fh

100

110

D2h

100

110

Sensor located on secondary side on auxiliary rectifier

Auxiliary Converter

D3h

100

110

Bridge Rectifier

Sensor located on heat sink for AC rectifier

D4h

100

110

Table 3. Temperature Sensors

Recommended maximum power and back pressure (always set at max fan speed) values are listed below:

NOMINAL

MAX INLET

MAX OUTPUT

INPUT VOLTAGE

TEMPERATURE POWER

50 °C

2000 W

200 – 240 VAC

50 °C

1100 W

65 °C

1100 W

50 °C

1300 W

100 – 127 VAC

50 °C

715 W

65 °C

715 W

BACKPRESSURE COMMENTS

425 Pa

Short term condition, 13000 ft (4000 m)

500 Pa

Long term condition, 13000 ft (4000 m)

600 Pa

Short term condition, 6000 ft (1800 m)

435 Pa

Short term condition, 13000 ft (4000 m)

500 Pa

Long term condition, 13000 ft (4000 m)

600 Pa

Short term condition, 6000 ft (1800 m)

Table 4. Output Power and Derating Requirements

Short term condition is defined as a period of not more than 96 h. Component deratings in short term conditions do not have to be met.

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Figure 3. Timing Diagram

NOM

PARAMETER

DESCRIPTION / CONDITION

MIN

MAX UNIT

T1 (Tac_range_lock)

AC INPUT application to Vmain in regulation

  • 1000

ms

AC INPUT removal to AC_RANGE reset

T2 (Tac_range_reset)

2000 -

ms

(AC INPUT <= 50V)

T3 (Tinok_on)

AC INPUT application to INOK assert

  • - 2500 ms

T4 (Tinok_off)

AC INPUT application to INOK assert

3 - 5 ms

T5 (Tvsb_on_delay)

AC INPUT application to Vsb in regulation

  • - 3500 ms

T6 (Tvsb_holdup)

AC INPUT removal to Vsb out of regulation

80 - - ms

T7 (Tvmain_on_delay)

AC INPUT application AC_RANGE lock

  • - 300 ms

AC INPUT removal to AC_RANGE reset

T8 (Tvmain_holdup)

1000 - - ms

Note: AC INPUT must be 50 V or less

T9 (Tpwok_on)

AC INPUT application to Vmain in regulation

100 - 4000 ms

T10 (Tpwok_warn_vmain)

PWOK de-assert to Vmain out of regulation

1 - - ms

T11 (Tpwok_warn_vsb)

PWOK de-assert to Vsb out of regulation

20 - - ms

T12 (Tinok_smbalert)

AC INPUT removal to SMBALERT_L assert

  • - 25 ms

Tvsb_rise

Vsb rise time (10% - 90%)

1 - 50 ms

Tvmain_rise

Vmain rise time (10% - 90%)

1 - 50 ms

-

Tpson_on

PSON_L active to Vmain in regulation

5

400 ms

Table 5. Timing Table

NOTE: T6 (Tacok_off) on the PTU2000-12-074NA is not relevant due the IN_OK signal pin (S9) is here used for Address A2.

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© 2019 Bel Power Solutions & Protection

BCD.00936.0_AB

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m Weight

1.3

kg

JIS G3302 SGCC Hot-dip zinc coated steel, 0.8 mm

Sheet metal

thick, Z12 coating, non-chromated

Table 6. Mechanical Specifications

Dimensions in mm, tolerances acc. ISO 2768 ()-H, unless otherwise stated: 0.5-30: ±0.2; 30-120: ±0.3; 120-400: ±0.5

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Figure 4. Top and Side View

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Figure 5. Front View

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Figure 6. Card Edge PCB

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S13

S24

P19

P28

P29

P36

Figure 9. Card Edge PCB Top View

S12

S1

P18 P11

P10

P1

Figure 10. Card Edge PCB Bottom View

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PARAMETER

DESCRIPTION / CONDITION

MIN NOM MAX

UNIT

Input connector

IEC 60320-C22

AC Cord Requirement

Wire size

16

AWG

36 Power- + 24 Signal-Pins PCB card edge

Output Connector

Manufacturer: Amphenol

Manufacturer P/N: 10130248-005LF

Mating Output Connector

Bel Power Solutions P/N: ZES.00678

PIN

SIGNAL NAME

DESCRIPTION

MATING SEQUENCE

P1 ~ P10

GND

Power and signal ground (return)

1

P29 ~ P36

GND

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S5

NC

NC

1

Analog current share bus

S6

ISHARE

1

For future use, do not connect

S7

Reserved

1

Power supply seated, active-low

S8

PRESENT_L

3

I2C address selection input

S9

A2

2

Power and signal ground (return)

S10 ~ S15

GND

1

Power OK signal output, active-high

S16

PWOK

1

Main output positive sense

S17

V1_SENSE

1

Main output negative sense

S18

V1_SENSE_R

1

SMB Alert signal output, active-low

S19

SMB_ALERT_L

1

Power supply on input, active-low

S20

PSON_L

3

+12 V Standby positive output (as pins S3, S4)

S21, S22

VSB

1

I2C clock signal line

S23

SCL

1

I2C data signal line

S24

SDA

1

Table 7. Output Connector Pin Assignments

NUCLEAR AND MEDICAL APPLICATIONS - Products are not designed or intended for use as critical components in life support systems, equipment used in hazardous environments, or nuclear control systems. TECHNICAL REVISIONS - The appearance of products, including safety agency certifications pictured on labels, may change depending on the date manufactured. Specifications are subject to change without notice.

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North America

Asia-Pacific Europe, Middle East

+1 408 785 5200

+86 755 298 85888

+353 61 225 977

© 2019 Bel Power Solutions & Protection

BCD.00936.0_AB