PS5R-VD24

PS5R-VB05 ETC2

Document overview

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Technical content

Switching Power Supplies: PS5R-V Series STANDARDS COMPLIANCE POWER SUPPLY PART NUMBERS PRODUCT DESCRIPTION Space saving DIN-rail mount switching power supplies with global approvals for both industrial and hazardous locations. KEY FEATURES

• Compact size preserves panel space
• Slim size (width): 22.5mm (10W/15W/30W) 36mm (60W) 46mm (120W)
• Universal Voltage Input: 85-264V AC/100-370V DC
• Wide operating temperature range
• Spring-up terminals accept ring & fork terminals
• Approved for use in Class I Division 2 hazardous locations
• Can be installed in 6 directions
• DIN-rail or panel mount
• Overcurrent protection with auto-reset
• Meets SEMI F47 Sag Immunity (208V AC input)
• RoHS compliant
• Five-year factory warranty Applicable Standards Mark File No. or Organization UL508 UL1310* ANSI/ISA 12.12.01 CSA C22.2 No.107.1 CSA C22.2 No.213 CSA C22.2 No.223* UL/c-UL Listed File No. E467154, E177168 EN60950-1 EN50178 EN61204-3 TÜV SÜD EU Low Voltage Directive, EMC Directive SEMI F47 — EPRI *1: PS5R-VB/VC/VD only Output Capacity Part Number Input Voltage Output Voltage Output Current 10W PS5R-VB05 100 to 240V AC (Voltage range: 85 to 264V AC / 100 to 370V DC) 5V 2.0A 15W PS5R-VB12 12V 1.3A PS5R-VB24 24V 0.65A 30W PS5R-VC12 12V 2.5A PS5R-VC24 24V 1.3A 60W PS5R-VD24 24V 2.5A 120W PS5R-VF24 24V 5.0A *3: PS5R-VB only *4: PS5R-VB/VC only Part Number Structure PS5R - V   Output Voltage 05: 5V*3 12: 12V*4 24: 24V Output Capacity B: 10W/15W C: 30W D: 60W F: 120W Note: Use only for interpreting part numbers. Do not use for developing part numbers.

5V DC output PS5R-VB05 - - - 12V DC output PS5R-VB12 PS5R-VC12 - - 24V DC output PS5R-VB24 PS5R-VC24 PS5R-VD24 PS5R-VF24 Output Capacity 15W (5V Model is 10W) 30W 60W 120W Input Rated Input Voltage (Single-phase two-wire)* 100 to 240V AC (Voltage range: 85 to 264V AC/100 to 370V DC) (Load ≤ 80% at 100-105V DC) Frequency 50/60 Hz Input Current (Typ.) 100V AC 5V: 0.25A 12V, 24V: 0.35A 0.7A 1.3A 1.4A 230V AC 5V: 0.14A 12V, 24V: 0.19A 0.3A 0.8A 0.7A Inrush Current (Typ.) 100V AC 18A (Ta = 25°C, cold start) 230V AC 45A (Ta = 25°C, cold start) Leakage Current 120V AC 0.5mA max. 230V AC 1.0mA max. Efficiency (Typ.) (at rated output)* 100V AC 5V: 77%, 12V: 82%, 24V: 84% 12V: 83%, 24V: 85% 86% 88% 230V AC 5V: 73%, 12V: 80%, 24V: 81% 12V: 85%, 24V: 87% 86% 89% Power Factor (Typ.) 100V AC — — — 0.99 230V AC — — — 0.92 Output Rated Voltage/Current 5V/2.0A* Adjustable Voltage Range ±10% Output Holding Time (Typ.) (at rated output) 100V AC 5V: 53ms, 12V: 34ms, 24V: 36ms 12V: 13ms, 24V: 15ms 13ms 30ms 230V AC 5V: 330ms 12V: 215ms 24V: 230ms 12V: 110ms 24V: 110ms 105ms 33ms Start Time (at rated input and output) 500ms max. 600 ms max. 800 ms max. 700 ms max. Rise Time (at rated input and output) 5V, 12V: 200ms max. 24V: 250ms max. 200ms max. Regulation Input Fluctuation 0.4% max. Load Fluctuation 5V: 2.5% max. 12V, 24V: 1.0% max. 1.0% max. Temperature Change 0.05%/oC max. (-10 to +65oC ) 12V: 0.05%/oC max. (-10 to +50oC) Ripple (including noise) 5V: 8% p-p max. (-25 to -10oC) 12V: 6% p-p max. (-25 to -10oC) 24V: 4% p-p max. (-25 to -10oC) 12V: 6% p-p max. (-25 to -10oC) 24V: 4% p-p max. (-25 to -10oC) 4% p-p max. (-25 to -10oC) 4% p-p max. (-25 to -10oC) 5V: 5% p-p max. (-10 to +0oC) 12V: 2.5% p-p max. (-10 to +0oC) 24V: 1.5% p-p max. (-10 to +0oC) 12V: 2.5% p-p max. (-10 to +0oC) 24V: 1.5% p-p max. (-10 to +0oC) 1.5% p-p max. (-10 to +0oC) 1.5% p-p max. (-10 to +0oC) 5V: 2.5% p-p max. (0 to +65oC) 12V: 1.5% p-p max. (0 to +65oC) 24V: 1% p-p max. (0 to +65oC) 12V: 1.5% p-p max. (0 to +50oC) 24V: 1% p-p max. (0 to +55oC) 1% p-p max. (0 to +55oC) 1% p-p max. (0 to +55oC) Overcurrent Protection 105% min. (auto reset) Operation Indicator LED (green) Dielectric Strength Between input and output terminals: 3,000V AC, 1 minute Between input and ground terminals: 2,000V AC, 1 minute Between output and ground terminals: 500V AC, 1 minute Insulation Resistance Between input and output terminals: 100MΩ min. (500V DC megger) Between input and ground terminals: 100MΩ min. (500V DC megger) Operating Temperature* –25 to +75°C –25 to +70°C –25 to +65°C Operating Humidity 20 to 90% RH (no condensation) Storage Temperature –25 to +75°C Storage Humidity 20 to 90% RH (no condensation) Vibration Resistance 10 to 55Hz, amplitude 0.375mm, 2 hours each in 3 axes (when used with BNL6 end clips) 10 to 55Hz, amplitude 0.33mm, 2 hours each in 3 axes (when used with BNL6 end clips) 10 to 55Hz, amplitude 0.375mm, 2 hours each in 3 axes (when used with BNL8 end clips) 10 to 55Hz, amplitude 0.21mm, 2 hours each in 3 axes (when used with BNL6 end clips) 10 to 55Hz, amplitude 0.375mm, 2 hours each in 3 axes (when used with BNL8 end clips) Shock Resistance 300 m/s (30G), 3 times each in 6 directions Expected Life* 8 years minimum (at the rated input, 50% load, operating temperature +40°C, standard mounting direction) EMC EMI EN61204-3 (Class B) EMS EN61204-3 (industrial) Safety Standards UL508 (Listing), UL1310 Class 2 ANSI/ISA-12.12.01 CSA C22.2 No. 107.1, 213, 223 EN60950-1, EN50178 UL508 (Listing) ANSI/ISA-12.12.01 CSA C22.2 No. 107.1, 213 EN60950-1, EN50178 Other Standard SEMI F47 (at 208V AC input only) Degree of Protection IP20 (EN60529) Dimensions (mm) 90H × 22.5W × 95D 95H × 36W × 108D 115H × 46W × 121D Weight (approx.) 140g 150g 260g 470g Terminal Screw M3.5 At normal temperature and humidity unless otherwise specified. *1: DC input voltage is not subject to safety standards. When using on DC input, connect a fuse to the input terminal for DC input protection. *4: See the output derating curves on page 3. *5: Calculation of the expected life is based on the actual life of the aluminum electrolytic capacitor. The expected life depends on operating conditions.

L INPUT 50/60Hz VR. ADJ DC ON N OUTPUT 100-240VAC INPUT VR. ADJ ON OUTPUT L INPUT 50/60Hz VR. ADJ DC ON N OUTPUT 100-240VAC INPUT VR. ADJ ON OUTPUT Operating Temperature Approved by Safety Standards Part Number Mounting A Mounting B Mounting C Mounting D Mounting E Mounting F PS5R-VB05, -VB12, -VB24 65 60 60 60 60 60 PS5R-VC12 50 45 45 45 45 45 PS5R-VC24 55 55 50 45 45 45 PS5R-VD24 55 40 40 40 45 35 PS5R-VF24 55 40 45 40 45 35 Mounting Style Mounting A (Vertical, standard) Mounting B (Upright) Mounting C (Left side up) Mounting D (Right side up) Mounting E (Upside down) Mounting F (Downward) Up Overcurrent Protection Characteristics -30 0 100 105 and over 100 Output Current (%) Output Voltage (%) Intermittent Operation Marking Name Description L, N AC Input Terminal Voltage range: 85 to 264V AC/100 to 370V DC Ground Terminal Be sure to connect this terminal to a proper ground. +V, –V DC Output Terminals +V: Positive output terminal –V: Negative output terminal VR.ADJ Output Voltage Adjustment Allows adjustment within ±10%. Turning clockwise increases the output voltage. Turning counterclockwise decreases the output voltage. DC ON Operation Indicator (green) Illuminates when the output voltage is on. PS5R-VC12 PS5R-VD24 PS5R-VF24 PS5R-VC24 Mounting A Mounting B, C, D, E, F Mounting E -30 -20 -10 0 10 20 30 40 50 60 70 80 100 -30 -20 -10 0 10 20 30 40 50 60 70 80 100 Input Voltage: 85-100V AC Input Voltage: 85-100V AC Mounting F Mounting F Mounting A Mounting A, B Mounting C Mounting B, C, D, E, F Mounting D, E, F Input Voltage: 85-100V AC Input Voltage: 85-100V AC-30 -20 -10 0 10 20 30 40 50 60 70 80 100 -30 -20 -10 0 10 20 30 40 50 60 70 80 100 Mounting B, C, D Mounting A Mounting C, E -30 -20 -10 0 10 20 30 40 50 60 70 80 100 Mounting B, D Mounting A Output Current (%) Operating Temperature (˚C) Operating Temperature (˚C) Operating Temperature (˚C) Operating Temperature (˚C) Operating Temperature (˚C) Output Current (%) Output Current (%) Output Current (%) Output Current (%) PS5R-VB05, -VB12, -VB24 CHARACTERISTICS Operating Temperature vs. Output Current (Derating Curves) Conditions: Natural air cooling (Operating temperature is the temperature around the switching power supply.)

DIMENSIONS ( mm) PS5R-VB/VC 3.8 4.4 35.3 27.3 61.6 9.5 22.5 5-M3.5 Screw Terminal 5-M3.5 Screw Terminal 5-M3.5 Screw Terminal 108 3.8 4.5 24.935.3 79 8 10 10 4.5 44.935.3 3.8 121 115 98 8.5 11.5 11.5 8.212.2 24.7 120 112 102 110 62.9 2-M4 or 2-M4.5 holes 2-M4 or 2-M4.5 holes 115 105 2-M4 or 2-ø4.5 holes 135 125 2-M4 or 2-ø4.5 holes PS5R-VD 3.8 4.4 35.3 27.3 61.6 9.5 22.5 5-M3.5 Screw Terminal 5-M3.5 Screw Terminal 5-M3.5 Screw Terminal 108 3.8 4.5 24.935.3 79 8 10 10 4.5 44.935.3 3.8 121 115 98 8.5 11.5 11.5 8.212.2 24.7 120 112 102 110 62.9 2-M4 or 2-M4.5 holes 2-M4 or 2-M4.5 holes 115 105 2-M4 or 2-ø4.5 holes 135 125 2-M4 or 2-ø4.5 holes PS5R-VF 3.8 4.4 35.3 27.3 61.6 9.5 22.5 5-M3.5 Screw Terminal 5-M3.5 Screw Terminal 5-M3.5 Screw Terminal 108 3.8 4.5 24.935.3 79 8 10 10 4.5 44.935.3 3.8 121 115 98 8.5 11.5 11.5 8.212.2 24.7 120 112 102 110 62.9 2-M4 or 2-M4.5 holes 2-M4 or 2-M4.5 holes 115 105 2-M4 or 2-ø4.5 holes 135 125 2-M4 or 2-ø4.5 holes ACCESSORY PART NUMBERS Panel Mounting Bracket*2 Applicable Switching Power Supply Part Number Remarks PS5R-VB PS5R-VC PS9Z-5R1B — PS9Z-5R2B For side mounting PS5R-VD PS9Z-5R1C — PS5R-VF PS9Z-5R1E — *2: Used when installing on a panel directly. DIN Rail (35mm-wide) Length Part Number Material 1000mm BNDN1000 Aluminum End Clip Part Number BNL6 BNL8 PS9Z-5R1B Panel Mounting Bracket 3.8 4.4 35.3 27.3 61.6 9.5 22.5 5-M3.5 Screw Terminal 5-M3.5 Screw Terminal 5-M3.5 Screw Terminal 108 3.8 4.5 24.935.3 79 8 10 10 4.5 44.935.3 3.8 121 115 98 8.5 11.5 11.5 8.212.2 24.7 120 112 102 110 62.9 2-M4 or 2-M4.5 holes 2-M4 or 2-M4.5 holes 115 105 2-M4 or 2-ø4.5 holes 135 125 2-M4 or 2-ø4.5 holes PS9Z-5R2B Side-mount - Panel Mounting Bracket 3.8 4.4 35.3 27.3 61.6 9.5 22.5 5-M3.5 Screw Terminal 5-M3.5 Screw Terminal 5-M3.5 Screw Terminal 108 3.8 4.5 24.935.3 79 8 10 10 4.5 44.935.3 3.8 121 115 98 8.5 11.5 11.5 8.212.2 24.7 120 112 102 110 62.9 2-M4 or 2-M4.5 holes 2-M4 or 2-M4.5 holes 115 105 2-M4 or 2-ø4.5 holes 135 125 2-M4 or 2-ø4.5 holes PS9Z-5R1C Panel Mounting Bracket 3.8 4.4 35.3 27.3 61.6 9.5 22.5 5-M3.5 Screw Terminal 5-M3.5 Screw Terminal 5-M3.5 Screw Terminal 108 3.8 4.5 24.935.3 79 8 10 10 4.5 44.935.3 3.8 121 115 98 8.5 11.5 11.5 8.212.2 24.7 120 112 102 110 62.9 2-M4 or 2-M4.5 holes 2-M4 or 2-M4.5 holes 115 105 2-M4 or 2-ø4.5 holes 135 125 2-M4 or 2-ø4.5 holes PS9Z-5R1E Panel Mounting Bracket 3.8 4.4 35.3 27.3 61.6 9.5 22.5 5-M3.5 Screw Terminal 5-M3.5 Screw Terminal 5-M3.5 Screw Terminal 108 3.8 4.5 24.935.3 79 8 10 10 4.5 44.935.3 3.8 121 115 98 8.5 11.5 11.5 8.212.2 24.7 120 112 102 110 62.9 2-M4 or 2-M4.5 holes 2-M4 or 2-M4.5 holes 115 105 2-M4 or 2-ø4.5 holes 135 125 2-M4 or 2-ø4.5 holes

1. Use a 35mm-wide DIN rail. 2.Place the PS5R-V on the DIN rail as shown with input terminal side up (), and press the PS5R-V towards the DIN rail (). Make sure that the PS5R-V is installed firmly. 3. Use BNL6 end clips to ensure power supplies do not slide off the end of the DIN rail. Use of BNL8 end clips is recommended when excessive vibration or shock is anticipated. Removal

• Insert a flat screwdriver into the slot in the clamp, and pull out until it clicks (). The lock mechanism is released and the PS5R-V can be removed (). When mounting the PS5R-V again, push in the latch first. Mounting Removal Clamp Notes for installation
• Do not close the top or bottom openings of the PS5R-V to allow for heat radiation by convection.
• When mounting multiple PS5R-V switching power supplies side by side, maintain a minimum of 10 mm clearance. Observe the derating curves in consideration of the ambient temperature. 10mm minimum
• When the derating voltage may exceed the recommended value, provide forced air- cooling.
• Make sure to wire the ground terminal correctly.
• For wiring, use wires of heat resistance of 60oC or higher (PS5R-VB: 80oC or higher). Use copper wire of the following sizes, according to the rated current.
• Recommended wire size: AWG18 to 14 Note: Wires of the above size must be used to comply with UL508, CSA C22.2 No. 107.1. Applicable crimp terminal (reference) 6.6 max. 4 max. 5.5 min. ø3.6min.
• Recommended tightening torque of the input and output terminals is 1.0 to 1.3N·m (0.8N·m for UL). The PS5R-V should be placed in a proper enclosure. It is designed to be used with general electrical equipment and industrial electric devices.
• Do not use switching power supplies with electric equipment whose malfunction or inadvertent operation may damage the human body or life directly.
• Make sure that the input voltage and output current do not exceed the ratings. If the input voltage and output current exceed the ratings, electric shock, fire, or malfunction may occur.
• Do not touch the terminals of the switching power supply while input voltage is applied, otherwise electric shock may occur.
• Provide the final product with protection against malfunction or damage that may be caused by malfunction of the switching power supply.
• Operating temperatures should not exceed the ratings. Be sure to note the derating characteristics. If the operating temperature exceeds the ratings, electric shock, fire, or malfunction may occur.
• Blown fuses indicate that the internal circuits are damaged. Contact IDEC for repair. Do not just replace the fuse and reoperate, otherwise electric shock, fire, or malfunction may occur.
• Do not use the switching power supplies to charge rechargeable batteries.
• Do not overload or short-circuit the switching power supply for a long period of time, otherwise the internal elements may be damaged.
• Do not disassemble, repair, or modify the power supplies, otherwise the high voltage internal part may cause electric shock, fire, or malfunction.
• The fuse inside the PS5R-V switching power supply is for AC input. Use an external fuse for DC input. OPERATING INSTRUCTIONS SAFETY PRECAUTIONS PS5R-VB: 900,000H minimum MIL-HDBK-217FN2 PS5R-VC: 650,000H minimum PS5R-VD: 450,000H minimum PS5R-VF: 350,000H minimum *MTBF stands for Mean Time Between Failure, which is calculated according to statistical device failures, and indicates reliability of a device. It is the statistical representation of the likelihood of the unit to fail and does not necessarily repre- sent the expected life of a product. MTBF*

Installing a Panel Mounting Bracket /threesans /threesans /onesans /onesans /twosans /twosans Latch Latch LOCK LOCK Panel Mounting Bracket (PS9Z-5R1/box2) Panel Mounting Bracket (PS9Z-5R2B) Power Supply Power Supply Tab Tab Slot /foursans /foursans <Installing PS9Z-5R1/box2 Panel Mounting Bracket> <Installing PS9Z-5R2B Panel Mounting Bracket> LOCK UNLOCK LOCK UNLOCK /onesans Push in the latch to LOCK position. /twosans Install the tab on the panel mounting bracket into the slot on the power supply. /threesans Install the brackets as shown on the left. /foursans Ensure that the panel mounting bracket is locked by the latch. /onesans Pull out the latch to UNLOCK position. /twosans Insert the tab on the panel mounting bracket into the slot on the power supply. /threesans Push in the latch to LOCK position. /foursans Ensure that the panel mounting bracket is locked by the latch. Adjustment of Output Voltage The output voltage can be adjusted within ±10% of the rated output voltage by using the VR.ADJ control on the front. Turning the VR.ADJ clockwise increases the output voltage. Turning the VR.ADJ counterclockwise decreases the output voltage. Overcurrent Protection The output voltage drops automatically when an overcurrent flows due to an overload or short circuit. Normal voltage is auto matically restored when the load returns to normal conditions. Notes for Operation

• Output interruption may indicate blown fuses. Contact IDEC.
• The PS5R-V switching power supply contains an internal fuse for AC input. When using DC input, install an exter nal fuse. To avoid blown fuses, select a fuse in consideration of the rated current of the internal fuse. Rated Current of Internal Fuses Part Number Internal Fuse Rated Current PS5R-VB/VC 2A PS5R-VD/VF 4A
• Avoid overload and short-circuit for a long period of time, oth erwise the internal elements may be damaged.
• DC input operation is not subject to safety standards. Rust and Scratches on Metal parts Bonded metal parts are used for the PS5R-V. Rust on the edge and scratches on the surfaces may be developed depending on the storage condition, but the performance of the PS5R-V is not affected. Noise Small acoustic noise inside the PS5R-V may be heard depending on the input voltage and load, but the performance of the PS5R-V is not affected. OPERATING INSTRUCTIONS

IDEC Corporation • 1175 Elko Drive • Sunnyvale, CA 94089 • 800-262-IDEC (4332) • Fax: 408-745-5258 • www.IDEC.com/usa ©2015 IDEC Corporation. All Rights Reserved. PDF only Series Operation Series operation is allowed. Connect Schottky barrier diodes D as shown below. Select a Schottky diode in consideration of the rated current. The diode’s reverse voltage must be higher than the PS5R-V's output voltage. L D D N L N L N Load (a) L N L N L N Load Load (b) Parallel Operation Parallel operation is not possible to increase the output capacity, because the inter- nal elements and load may be damaged. Backup Operation Backup operation is a connection method of two switching power supplies in parallel for emer- gency. Normally one switching power supply has a sufficient output. If one switching power supply fails, another one operates to continue the output. Make sure that the sum of power consumption by load and diode is not greater than the rated wattage (rated voltage × rated cur- rent) of one switching power supply. INAC OUT IN OUT Load D D Select a diode in consideration of: Diode's current must be more than double the PS5R-V's output current. Take heat dissipation into consideration. Warranty IDEC warranties the PS5R-V switching power supply for a period of five years from the date of shipment. Scope IDEC agrees to repair or replace the PS5R-V switching power supply if the product has been operated under the following conditions. The maximum value of output capacity is within the range shown in “Operating Temperature vs. Output Current on page 3. 1. Average operating temperature (ambient temperature of switching power supply) is 40°C maximum. 2. The load is 80% maximum. 3. Input voltage is the rated input voltage. 4. Standard mounting style IDEC shall not be liable for other damages including consequential, contingent or incidental dam- ages. Warranty does not apply if the PS5R-V switching power supply was subject to: 1. Inappropriate handling, or operation beyond specifications. 2. Modification or repair by other than IDEC. 3. Failure caused by other than the PS5R-V switching power supply. 4. Failure caused by natural disasters. OPERATING INSTRUCTIONS WARRANTY