M1122 ETC2
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4 3 wri22-1 [|e | 1 This print and easociated documenis ana the contained | INSTALLATION INSTRUCTIONS | information are the confidential property of ELECTRONIC [cox [zone [Rev] sescnon Tore ve] Shall or por) Ierael or manufacture of Shyrpert irom | = SEGIN_BY CUTTING THE CABLE OFF SQUARE 6188] W/o] NEW RELEASE, [a715/9e| wot | information contained on this print not specifically per— “so 12963, | A | SEE ECN live: buJt Htl| imited ‘by ELECTRON CABLE’ SPECIALISTS writing ie, t D | Prisean D BODY ‘ERRULE | 2. WHEN USING AUTOMATIC STRIPPING EQUIPMENT. STRIP CABLE suiog THe ODY OF THE CONNECTOR OVER THE END OF THE CABLE UNTIL THE AS SHOWN STARTING WITH L1 AND ENDING WITH L3. TAKE NOTCH IN THE CONTACT SEATS WITH THE DIELECTRIC RIDGE INSIDE THE CONNECTOR. [_ 1.800 + contact {500 | CARE NOT TO NICK THE CONDUCTORS WHILE STRIPPING THE DIELECTRIC AND JACKET, IF AUTOMATIC. STRIPPING EQUIPMENT 1S —S NOT AVAILABLE, STRIP ONLY L1 AND L3 AND TRIM EXCESS BRAID AT STEP 10. SEAN iM; = SPRING <I ,. eI =f eae 9. FOLD ALL THE BRAIDS OVER THE NECK OF THE CONNECTOR BODY. 3. SUDE THE FERRULE AND ADHESWE sHAINK TUBING ZA\\ Cc OVER THE END OF THE CABLE Cc aivensions /A\\ 10. SLIDE THE FERRULE UP OVER THE SHIELDS AND AGAINST THE CONNECTOR Boor. TRIM AWAY ANY EXCESS BRAID. CRIMP THE FERRULE ONCE, NEXT TO THE IFICATI BODY, USING A M22520/5~47 DIE (A HEX) IN A M22520/5—01 TOOL FRAME, APPLY ADHESIVE HEAT SHRINK, A ELLIP a 4. SOLDER THE CONTACT ONTO THE CENTER CONDUCTOR, PER: IMPEDANCE: 50 OHMS NOMINAL MIL-STD-2000, USING 63Sn/37Pb SOLDER OR CRIMP WITH FREQUENCY RANGE: 0-6 GHz M22520/5~57 DIE (8 HEX). ENSURE THE CONTACT {S VSWR: 1.70:1_ MAXIMUM BUTTED AGAINST THE CABLE DIELECTRIC. CLEAN ALL FLUX INSERTION LOSS: 0.3 48 @ 6 GHz RESIDUES USING AN APPROPRIATE FLUX CLEANER. NOTES DIELECTRIC WITHSTANDING: 2800 VRMS © SEA LEVEL wee WORKING VOLTAGE: 1000 VRS © SEA LEVEL 1. ALL DIMENSIONS ARE IN INCHES. INSULATION RESISTANCE, "$000 MEGOHMS. MINIMUM * 9500 voLTs DC AA ENSURE HEAT SHRINK IS INSTALLED PRIOR TO CRINPING CONNECTOR. Mzcuawca : MECHANICAL INTERFACE PER ARINC SPEC 600 FRE CABLE TAGKET, LEANG As MUGr WATE as pecsiece, QA ADNESNE HEAT SHRINK SHOULD BE APPLIED IN ACCORDANCE wii B B | fount e-sa2 a : ECS. WORK INSTRUCTION WOQ7. CONTACT ECS FOR A COPY OF THIS WORK TEIATON STE: WwER cONTACT-suoeR oR, cae <= [&or—= instmuetoN OUTER COMACTFERRULE, CR case eerennow seo ZA connector DIMENSIONS ARE FOR REFERENCE OnLy ‘ugonvenra, 6. SUCE THE ALUMINUM/POLYESTER FOIL LENGTHWISE ABOUT 5. DELETED TEMPERATURE RATING. 85) TO. +200" BRAD MMO ALLMINUM/POLTESTER FOL. ew Me OLIGTRG | ELETED. VIBRATION: =MIL-STO~202, METHOD 204, COND. 8 i 7. PICTORIALS SHOW CONNECTOR INSTALLATION ON ECS 311201 CABLE. SHOCK: MIL-STD-202, METHOD 213, COND. | USING TWEEZERS, FOLD BACK ALUMINUM/POLYESTER FOI WHEN INSTALLING THIS CONNECTOR ON 421201 THERE ARE ONLY THERMAL SHOCK: MIL-STD-202, METHOD 107, COND. 8 OVER THE OUTER BRAID. 2 SHIELOS WHICH SHOULO BE FOLDED BACK AS SHOWN IN STEP 6 CORROSION: MIL~STD-202, METHOD 101, COND. 8 2 ———— ANO STEP 7 WOULD BE OMITTED. MOISTURE RESISTANCE: MiC~STO~202, METHOD 105 ‘ALL LENGTHS IN INCHES bid Exzerron CAO, spreemusrs Marea 7. USING TWEEZERS, FOLD THE INNER BRAD BACK OVER [_wrons | om} OD": BRASS PER 00-8-626 FERRULE ANNEALED BRASS PER 002-626 Tee OT SiE.CS Lane AS MCN WENE AS POSSELE. PES ac leyou "VE CUSTOMER SPECIFICATION | A] center contact: BeRvuLiuM COPPER PER 00-C~530 NOTE: 00 NOT UNRAVEL DIELECTRIC WHEN PULLING PPE el MODIFIED SIZE 1, ARINC 600 RF DIELECTRIC: TEFLON PER L-P-403 BACK INNER SHIELO. PAPUAN 6} CONNECTOR FOR ECS CABLE 311201 AND 421201 eee rae ove coe Pa EINISHES FS awcar KEL PER a0-N-290 <{ | 8te—-= "ka emsl6elo7| | M1122 cee Seay feos faee Fee are zoe Pe Mee [evesoslene [nro rncornvomverwnae foes 1&3 | 4 3 2 1