G200 VISHAY

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www.vishay.com Vishay Draloric Revision: 28-Mar-17 1 Document Number: 21002 For technical questions, contact: ww1resistors@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 Axial Vitreous Leaded Wirewound Resistors The G200 series, with completely welded construction, is the perfect choice for high continuous power dissipation up to 17 W. The components of this series are well suited for harsh environments and exhibit a long lifetime. With their high pulse power capability, they are the ideal choice for inrush limiters. Typical app lications include but are not limited to power supplies, volt age dividers, AC filters, and snubber resistors. Particular requirements can be submitted to a Vishay Draloric application engineer specifying peak voltage, pulse shape, pulse duration, and environmental conditions for review.

FEATURES

  • High power dissipation in a small design
  • Excellent pulse load capability
  • Completely welded construction
  • Vitreous coating
  • Non-flammable and enhanced humidity protection
  • Material categorization: fo r definitions of compliance please see www.vishay.com/doc?99912

APPLICATIONS

  • Inrush current limiter
  • Power supplies
  • Snubber resistor
  • Filter resistor Notes
  • The operating temper ature range for these resistors is from -55 °C up to 350 °C (1) Resistance values are to be selected for ± 10 % from the E12 series, and for ± 5 % and ± 2 % from the E24 series TECHNICAL SPECIFICATION TYPE DIN SIZE RATED DISSIPATION P40 RESISTANCE RANGE (1) RESISTANCE TOLERANCE OPERATING VOLTAGE Umax. TEMPERATURE COEFFICIENT G202 0414 4 W 0.10  to 10.0 k ± 2 %, ± 5 %, ± 10 % 200 V +100 ppm/K to +180 ppm/K G204 0719 7 W 0.10  to 39.0 k 350 V G206 0933 13 W 0.15  to 68.0 k 500 V G207 0947 17 W 0.20  to 120 k 650 V

www.vishay.com Vishay Draloric Revision: 28-Mar-17 2 Document Number: 21002 For technical questions, contact: ww1resistors@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 Notes

  • Width is the nominal spacing be tween tapes, with the nominal ta pe width on both sides being 6 mm, and pitch is the nominal sta ndard spacing between components; tolerances apply according to IEC 60286-1
  • On reels, the flanges are regula r octagons with a span of 250 mm, and the arbor hole is Ø 20 mm Note
  • The products can be ordered using either the PRODUCT DESCRIPTION or the PART NUMBER PACKAGING TYPE CODE DESCRIPTION QUANTITY PACKAGING STYLE WIDTH PITCH PACKAGING DIMENSIONS G202 2C AC G53 500 Taped acc. IEC 60286-1, fan-folded in a box 53 mm 10 mm 324 mm x 82 mm x 49 mm 4C AC G73 500 73 mm 10 mm 324 mm x 101 mm x 49 mm D1 R1 R53 1000 Taped acc. IEC 60286-1, on a reel 53 mm 10 mm Ø 271 mm x 88 mm F1 R1 R73 1000 73 mm 10 mm Ø 271 mm x 108 mm G204 4B AB G73 250 Taped acc. IEC 60286-1, fan-folded in a box 73 mm 10 mm 324 mm x 101 mm x 49 mm 7B AB G88 250 88 mm 10 mm 324 mm x 111 mm x 75 mm FC RC R73 500 Taped acc. IEC 60286-1, on a reel 73 mm 10 mm Ø 271 mm x 108 mm IC RC R88 500 88 mm 10 mm Ø 271 mm x 118 mm G206 LA LA 100 Bulk - - 225 mm x 140 mm x 70 mm G207 LA LA 100 - - 225 mm x 140 mm x 70 mm PART NUMBER AND PRODUCT DESCRIPTION PART NUMBER: G24071933902J4B000 TYPE VARIANT RESISTANCE TOLERANCE PACKAGING SPECIAL G220414 = G202 G240719 = G204 G260933 = G206 G270947 = G207 3 = +100 ppm/K to +180 ppm/K 3 digit value 1 digit multiplier MULTIPLIER 7 = *10-3 8 = *10-2 9 = *10-1 0 = *100 1 = *101 2 = *102 3 = *103 G = ± 2 % J = ± 5 % K = ± 10 % FC IC LA 000 = standard 3 digit code = customized version PRODUCT DESCRIPTION: G204 39K 5 % AB G73 G204 39K 5 % AB G73 TYPE RESISTANCE TOLERANCE PACKAGING G202 G204 G206 G207 1R2 = 1.2  12K = 12 k ± 2 % ± 5 % ± 10 % AC G.. R1 R.. AB G.. RC R.. LA 47 3 3 924 B 002G 90 J010

www.vishay.com Vishay Draloric Revision: 28-Mar-17 3 Document Number: 21002 For technical questions, contact: ww1resistors@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000

DESCRIPTION

Vitreous wirewound resistors ar e best suited for the use in demanding environmental cond itions. Their rugged design and durable coating enable these resistors to withstand extreme environmental stress. The vitreous coating is designed for high stability and a long lifetime in humid environments. The coating is resistant to all cleaning chemicals commonly used in the electronic industry. Production is strictly controlled and follows an extensive set of instructions established for reproducibility. The winding is done with specific materials on a specially developed fine ceramic body (Al 2O3). The ceramic meets the highest requirements against mechanical resistance, thermal shocks, dielectric strength, and insulation resistance at high temperatures. With different diameters and turn spacings, a large ohmic value range can be offered. The glaze is fired layer by layer, several time s, at a high temperature (> 600 °C). The resistors are marked with resistance and tolerance. Product quality is verified by testing procedures, performed on all individual resistors. Resistance is measured on the lead wires at a distance of 6 mm from the resistor body. If a greater length of lead wire is used in the application, the user may need to consider the additional wire resistance, part icularly with low resistance products. MATERIALS Vishay acknowledges the following systems for the regulation of hazardous substances:

  • IEC 62474, Material Declaration for Products of and for the Electrotechnical Industry, with the list of declarable substances given therein (1)
  • The Global Automotive Declarable Substance List (GADSL) (2)
  • The REACH regulation (1907/2006/EC) and the related list of substances with very high concern (SVHC) (3) for its supply chain The products do not contain any of the banned substances as per IEC 62474, GADSL, or the SVHC list, see www.vishay.com/how/leadfree Hence the products fully comply with the following directives:
  • 2000/53/EC End-of-Life Vehicle Directive (ELV) and Annex II (ELV II)
  • 2011/65/EU Restriction of the Use of Hazardous Substances Directive (RoHS) with amendment 2015/863/EU
  • 2012/19/EU Waste Electrical and Electronic Equipment Directive (WEEE) Vishay pursues the elimination of conflict minerals from its supply chain, see the Conflict Minerals Policy at www.vishay.com/doc?49037 ASSEMBLY The resistors are axial leaded for soldering. The terminals of the resistors are completely lead (Pb)-free. The special tin plating used, provides compatibility with lead (Pb)-free and lead-containing soldering processes. Special lead forms may be av ailable on request, please inquire at ww1resistors@vishay.com These components are high dissipation power resistors, customers are advised to use a high melting point solder.

APPLICATION INFORMATION

The power dissipation of the resistor generates a temperature rise with respect to the ambient. The permissible dissipation is de rated for tempe ratures above 40 °C, as shown in the derating diagram, in order to avoid overheating of the resistor. The heat dissipated from the resistor may affect adjace nt components, hence proper clearance will be required in order to avoid overheating. The resistive wire is hermetically encapsulated. All materials used are non-flammable and inorganic. These resistors do not feature a limited lifetime when operated within the permissible limits. However, resistance value drift increasing over op erating time may result in exceeding a limit acceptable to the specific application, thereby establishing a functional lifetime.

RELATED PRODUCTS

For products approved to CECC 40201-801: FDG, FDK, FDP with established reliability and failure rate level E7, see the datasheet:

  • “FDG, FDK, FDP - Axial Vitreous Leaded Wirewound Resistors with CECC Approval, Available with Established Reliability” www.vishay.com/doc?21046 In lower continuous power applications and less demanding environmental conditions the cement coated alternatives, like the AC series or the Z300 series, might be suitable, see the datasheets:
  • “AC Series - Cemented Leaded Wirewound Resistors” www.vishay.com/doc?28730
  • “Z300 - Industrial Axial Cemented Leaded Wirewound Resistors” www.vishay.com/doc?21007 For precision applications, there is the cement coated PAC series, see the datasheet:
  • “PAC Series - Cemented Leaded Wirewound Precision Resistors” www.vishay.com/doc?28731 Notes (1) The IEC 62474 list of declarable substances is maintained in a dedicated database, which is available at http://std.iec.ch/iec62474 (2) The Global Automotive Declarable Substance List (GADSL) is maintained by the American Chemistry Council, and available at www.gadsl.org (3) The SVHC list is maintained by the European Chemical Agency (ECHA) and available at http://echa.europa.eu/candidate-list-table

www.vishay.com Vishay Draloric Revision: 28-Mar-17 4 Document Number: 21002 For technical questions, contact: ww1resistors@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 DERATING TEMPERATURE RISE 100 1000 10000 100 120 -100 -50 0 50 100 150 200 250 300 350 Axis Title Transient Thermal Impedance Transient Thermal Impedance 2nd line Rated Dissipation (%) Ambient Temperature (°C) 2nd line 40-55 100 1000 10000 100 200 300 400 500 012345 Axis Title 1st line 2nd line 2nd line Temperature Rise (K) Dissipation (W) 2nd line G202 100 1000 10000 100 200 300 400 500 02468 1 0 Axis Title 1st line 2nd line 2nd line Temperature Rise (K) Dissipation (W) 2nd line G204 100 1000 10000 100 200 300 400 500 0 4 8 12 16 20 Axis Title 1st line 2nd line 2nd line Temperature Rise (K) Dissipation (W) 2nd line G206 100 1000 10000 100 200 300 400 500 0 5 10 15 20 Axis Title 1st line 2nd line 2nd line Temperature Rise (K) Dissipation (W) 2nd line G207

www.vishay.com Vishay Draloric Revision: 28-Mar-17 5 Document Number: 21002 For technical questions, contact: ww1resistors@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 The requirements stated in the Test Procedures And Requirem ents table are based on the re quired and permitted limits of CECC 40201-801. However, a number of improvements against those minimum requirements have been included. The testing temperatures LCT = -55 °C and UCT = 200 °C are established with the climatic category -55 / 200 / 56 as defined in CECC 40201-801. TEST PROCEDURES AND REQUIREMENTS EN 60115-1 CLAUSE IEC 60068-2 TEST METHOD (1) TEST PROCEDURE REQUIREMENTS PERMISSIBLE CHANGE (R) STABILITY CLASS 5 OR BETTER 4.5 - Resistance - ± 2 %; ± 5 %; ± 10 % 4.7 - Voltage proof V-block-method; U RMS = Uins; 60 s No flashover or breakdown Type Uins G202 300 V G204 400 V G206 500 V G207 650 V 4.8 - Temperature coefficient and (20 / 200 / 20) °C +100 ppm/K to +180 ppm/K 4.13 - Short time overload Overload voltage = x rated voltage no visible damage Type Duration G202 5 s G204 6 s G206 10 s G207 10 s 4.16 21 (Ua1) 21 (Ub) 21 (Uc) Robustness of terminations Tensile, bending and torsion ± (0.25 % R + 0.05 ) no visible damage 4.17 20 (Ta) Solderability Solder bath method; SnPb40; non-activated flux (235 ± 5) °C; (2 ± 0.2) s Good tinning (≥95 % covered) no visible damageSolder bath method; SnAg3Cu0.5; non-activated flux; 4.18 20 (Tb, Method 1A) Resistance to soldering heat Unmounted components; no visible damage 4.19 14 (Na) Rapid change of temperature 30 min at LCT = -55 °C 30 min at UCT = 200 °C 5 cycles no visible damage 4.21 27 (Ea) Shock Acceleration: 981 m/s2 Pulse duration: 11 ms Wave form: half sine 3 successive shocks to be applied in each perpendicular direction no visible damage 4.22 6 (Fc) Vibration Endurance by sweeping;

10 Hz to 2000 Hz;

no resonance; amplitude  1.5 mm or  200 m/s2; 6 h no visible damage

www.vishay.com Vishay Draloric Revision: 28-Mar-17 6 Document Number: 21002 For technical questions, contact: ww1resistors@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 Note (1) The quoted IEC standards are also released as EN standards with the same number and identical contents Notes (1) The body diameter is 1 mm larger for resistance values  10  (2) Minimum pitch 4.23 Climatic sequence ± (0.5 % R + 0.05 ) 4.23.2 2 (Bb) Dry heat 200 °C; 16 h 4.23.3 30 (Db) Damp heat, cyclic 55 °C; 24 h; 90 % to 100 % RH; 1 cycle 4.23.4 1 (Ab) Cold -55 °C; 2 h 4.23.5 13 (M) Low air pressure; 1.0 kPa; 2 h; 15 °C to 35 °C 4.23.6 30 (Db) Damp heat, cyclic 55 °C; 24 h; 95 % to 100 % RH; 5 cycles 4.25.2 - Endurance at room temperature P test = 1.16 x P40 Utest =  Umax. ton = 1.5 h; toff = 0.5 h 4.25.3 - Endurance at upper category temperature Ptest = Pcat = 0.54 x P40 Utest =  Umax. 4.24 78 (Cab) Damp heat, steady state (40 ± 2) °C; 56 days; (93 ± 3) % RH DIMENSION AND MASS TYPE Lmax. (mm) Dmax.(1) (mm) d (mm) B (mm) A (mm) Smin.(2) (mm) MASS (g) G202 13.0 5.7 0.8 17.5 1.0 G204 20.5 8.5 0.8 25.0 2.2 TEST PROCEDURES AND REQUIREMENTS EN 60115-1 CLAUSE IEC 60068-2 TEST METHOD (1) TEST PROCEDURE REQUIREMENTS PERMISSIBLE CHANGE (R) STABILITY CLASS 5 OR BETTER 1.16 x P40 x R 0.54 x P40 x R D dL B A S

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