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NOTE: For detailed information on purchasing options, contact your local Allegro field applications engineer or sales representative. Allegro MicroSystems, LLC reserves the right to make, from time to time, revisions to the anticipated product life cycle plan for a product to accommodate changes in production capabilities, alternative product availabilities, or market demand. The information included herein is believed to be accurate and reliable. However, Allegro MicroSystems, LLC assumes no respon- sibility for its use; nor for any infringements of patents or other rights of third parties which may result from its use. Recommended Substitutions: A8589, A8590, or A8591 Wide Input Voltage, 2.4 MHz, 2.5 A Asynchronous Buck Regulator With Low-IQ Standby, Sleep Mode, External Synchronization, and NPOR Output A8580 For existing customer transition, and for new customers or new appli- cations, contact Allegro Sales. Date of status change: September 1, 2016 This part is in production but has been determined to be NOT FOR NEW DESIGN. Sale of this part is currently restricted to existing customer programs already using the part. The part should not be purchased for new programs or designed into new applications. Samples are no longer available. Not for New Design
Designed to provide the power supply requirements of next generation car audio and infotainment systems, the A8580 provides all the control and protection circuitry to produce a high current regulator with ±1.0% output voltage accuracy. The A8580 employs pulse frequency modulation (PFM) to draw less than 50 µA from 12V IN while supplying 3.3 V/40 µA. After startup, the A8580 operates down to at least 3.6 VIN (VIN falling). Features of the A8580 include a PWM/PFMn mode control input to enable PWM (logic high) or PFM (logic low). If the PWM/PFMn input is driven by an external clock signal higher than the base frequency ( fOSC ) the PWM frequency synchronizes to the incoming clock frequency. The SLEEPn input pin commands an ultra-low current shutdown mode requiring less than 5 µA for internal circuitry and 10 µA (max) for MOSFET leakage at 16 VIN , 85ºC. The A8580 has external compensation to accommodate a wide range of frequencies and external components, and provides a power-on reset (NPOR) signal validated by the output voltage. A8580-DS, Rev. 8
- Automotive AEC-Q100 qualified
- Withstands sur ge voltages up to 40 V
- Operates as low as 3.4 VIN (typ) with VIN decreasing
- Utilizes pulse frequency modulation (PFM) to draw only tens of microamperes from VIN while maintaining keep-alive VOUT
- PWM/PFMn mode control input pin
- Delivers up to 2.5 A of output current with integrated 10 mΩ high voltage MOSFET
- SLEEPn input pin commands ultra-low current shutdown mode
- Adjustable output voltage with ±1.0% accuracy from 0°C to 85°C, ±1.5% from –40°C to 150°C Programmable switching frequency: 250 kHz to 2.4 MHz
- Synchronization capability: applying a clock input to the PWM/PFMn input pin will increase the PWM frequency Active low, power -on reset (NPOR) open-drain output Wide Input Voltage, 2.4 MHz, 2.5 A Asynchronous Buck Regulator With Low-IQ Standby, Sleep Mode, External Synchronization, and NPOR Output Package: 16-pin TSSOP with exposed thermal pad (suffix LP) Typical Application Diagram Not to scale A8580 Continued on the next page… Continued on the next page… VOUTVIN EN 1 µF CSS 22 nF RFB2 47 kΩ RFB1 147 kΩ CIN2 4.7 µF 50 V 1210 RFSET 59 kΩ Mode
2 A/40 V
26.1 kΩ CP 15 pF CZ 560 pF CFB 10 pF R PU 10 kΩ 3.3 V COUT = 38.2 µF to 42.4 µF total at 3.3 VBIAS and 10% tolerance CIN1 4.7 µF 50 V 1210 CIN3 0.47 µF 100 V 0805 CIN4 47 nF 50 V 0603 NPORPWM/PFMn6 FSET8 VIN1 GND5 NPOR 7 COMP9 BOOT 16 SW 14 FB 10 BIAS 11 SLEEPn4 SS3 VREG12 VIN2 SW 15 GND13 CO3 0.47µF 100 V 0805 CO4 47 nF 50 V 0603 CO1 22 µF
16 V X7R
22 µF LO 8.2 µH A8580 Typical application schematic, configured for VIN = 12 V , VOUT = 3.3 V, IOUT = 2.5 A at 425 kHz (see Applications Information section for configuration producing VOUT = 5.0 V) APPLICATIONS:
- Automotive: □ Instrument clusters □ Audio Systems □ Navigation □ HV AC
- Home Audio FEATURES AND BENEFITS DESCRIPTION December 5, 2016
Wide Input Voltage, 2.4 MHz, 2.5 A Asynchronous Buck Regulator With Low-IQ Standby, Sleep Mode, External Synchronization, and NPOR OutputA8580 Allegro MicroSystems, LLC
115 Northeast Cutoff
Worcester, Massachusetts 01615-0036 U.S.A. Extensive protection features of the A8580 include pulse-by-pulse current limit, hiccup mode short circuit protection, open/short asynchronous diode protection, BOOT open/short voltage protection, VIN undervoltage lockout, V OUT overvoltage protection and thermal shutdown. The A8580 is supplied in a low profile 16-pin TSSOP package with exposed power pad (suffix LP). It is lead (Pb) free, with 100% matte-tin leadframe plating. Pre-bias startup capable, VOUT will not cause a reset
- External compensation for maximum flexibility
- Stable with ceramic or electrolytic output capacitors
- Excellent set of protection features to satisfy the most demanding applications Overvoltage, pulse-by-pulse current limit, hiccup mode short circuit, and thermal protection Robust FMEA, with pin open/short and component faults
- Thermally enhanced, surface mount package Features and Benefits (continued) Description (continued) Selection Guide Part Number Operating Ambient Temperature Range TA, (°C) Packing A8580KLPTR-T –40 to 125 4000 pieces per 13-in. reel Contact Allegro for additional packing options. Table of Contents Specifications 3 Absolute Maximum Ratings 3 Thermal Characteristics 3 Functional Block Diagram 4 Pin-out Diagram and T erminal List 5 Electrical Characteristics 6 Characteristic Performance 10 Functional Description 12 Overview 12 Reference V oltage 12 PWM Switching Frequency 12 SLEEPn Input 12 PWM/PFMn Input and PWM Synchronization 13 BIAS Input Functionality, Ratings, and Connections 13 T ransconductance Error Amplifier 13 Slope Compensation 14 Current Sense Amplifier 14 Power MOSFETs 14 BOOT Regulator 14 Pulse Width Modulation (PWM) Mode 14 Low-IQ Pulse Frequency Modulation (PFM) Mode 15 Reduced Current (Low-IP) PWM Mode 17 Soft Start (Startup) and Inrush Current Control 17 Pre-Biased Startup 18 Not Power-On Reset (NPOR) Output 18 Protection Features 19 Undervoltage Lockout (UVLO) 19 Pulse-by-Pulse Overcurrent Protection (OCP) 19 Overcurrent Protection (OCP) and Hiccup Mode 19 BOOT Capacitor Protection 20 Asynchronous Diode Protection 20 Output Overvoltage Protection (OVP) 20 Pin-to-Ground and Pin-to-Pin Short Protections 21 Thermal Shutdown (TSD) 21 Application Information 25 Design and Component Selection 25 Setting the Output Voltage (VOUT) 25 PWM Base Switching Frequency (fOSC, RFSET) 25 Output Inductor (LO) 26 Output Capacitors 27 Low-IQ PFM Output V oltage Ripple Calculation 28 Input Capacitors 28 Asynchronous Diode (D1) 29 Bootstrap Capacitor 29 Soft Start and Hiccup Mode T iming (CSS) 29 Compensation Components (RZ, CZ, and CP) 30 A Generalized Tuning Procedure 32 Power Dissipation and Thermal Calculations 35 PCB Component Placement and Routing 36 Typical Applications Schematics 38 Package Outline Drawing 39
Wide Input Voltage, 2.4 MHz, 2.5 A Asynchronous Buck Regulator With Low-IQ Standby, Sleep Mode, External Synchronization, and NPOR OutputA8580 Allegro MicroSystems, LLC Worcester, Massachusetts 01615-0036 U.S.A. Absolute Maximum Ratings* Characteristic Symbol Notes Rating Unit VIN, SLEEPn, SS Pin Voltage –0.3 to 40 V SW Pin Voltage VSW Continuous (minimum limit is a function of temperature) –0.3 to VIN + 0.3 V t < 50 ns –1.0 to VIN + 3 V BOOT Pin Voltage VBOOT Continuous VSW – 0.3 to VSW + 5.5 V BOOT OV Fault Condition VSW – 0.3 to VSW + 7.0 V BIAS Pin Voltage VBIAS Continuous –0.3 to 5.5 BIAS OV Fault Condition –0.3 to 6 V All Other Pins Voltage –0.3 to 5.5 V Operating Ambient Temperature TA K temperature range –40 to 125 ºC Maximum Junction Temperature TJ(max) 150 ºC Storage Temperature Tstg –55 to 150 ºC *Operation at levels beyond the ratings listed in this table may cause permanent damage to the device. The Absolute Maximum ratings are stress ratings only, and func- tional operation of the device at these or any other conditions beyond those indicated in the Electrical Characteristics table is not implied. Exposure to Absolute Maximum- rated conditions for extended periods may affect device reliability. Thermal Characteristics may require derating at maximum conditions, see application information Characteristic Symbol Test Conditions* Value Unit Package Thermal Resistance RθJA On 4-layer PCB based on JEDEC standard 34 ºC/W *Additional thermal information available on the Allegro website. SPECIFICATIONS
Wide Input Voltage, 2.4 MHz, 2.5 A Asynchronous Buck Regulator With Low-IQ Standby, Sleep Mode, External Synchronization, and NPOR OutputA8580 Allegro MicroSystems, LLC Worcester, Massachusetts 01615-0036 U.S.A. Functional Block Diagram VBIAS > LDOOUT + 50 mV 5.75V VBIAS rising HICCUP LOGIC S Q R Q SW COMP FB SS 20µA 5µA HICCUP PULL DOWN Current Comp Soft Start Offset 400 mV Error Amplifier GCSA ISENSE VREF 800mV 400 mV 2V, 4.1V 5.0V BOOT OC 250 mA BOOT REG BOOT > 4.1V E N B OOT RE G Q BOOT FAULT B OOT OFF 1 2kΩ kΩ IFB FB < 0.2V CLAMP OCL VREG BIAS VREG LDO POR+ 2.90V
1.205 VBG
103µs↓SLEEPn LD O OFF Digital PFM Controller FSET sleep P WM P WM P WM FB < 0.4V CLK minOff PWM/PFMn DELAY 2048↓ P FM 750mA fSYNC >1.2x fOSC FAULT LOGIC (See Fault Table) NPOR VIN DELAY 7.5ms↓ REGOV FB < 0.8 V Low IP P WM sleep P WM FB <740 mV (PWM ) FB >880 mV (PWM) TSD sleep P WM sleep P WM DIODEOK UVLO Q FB > 880 mV (PWM) FB < 700 mV (PFM) OCL BOOT FAULT DIODEOK UVLO REGOV POR HIC SET HIC RST BOOT OFF sleep P WM BOOT OFF F F/2 F/4 FB <700 mV (PFM ) 3.8V 3.4V fOSC fSYNC fSW 10 Ω 110 mΩ SE VPWMOFFS
Wide Input Voltage, 2.4 MHz, 2.5 A Asynchronous Buck Regulator With Low-IQ Standby, Sleep Mode, External Synchronization, and NPOR OutputA8580 Allegro MicroSystems, LLC Worcester, Massachusetts 01615-0036 U.S.A. Package LP, 16-pin TSSOP with Exposed Thermal Pad Pin-out Diagram Terminal List Table Name Number Function 11 BIAS Bias input, supplies internal circuitry. 16 BOOT High-side gate drive boost input. This pin supplies the drive for the high-side N-channel MOSFET. Connect a 47 nF ceramic capacitor from BOOT to SW.
9 COMP
Output of the error amplifier and compensation node for the current mode control loop. Connect a series RC network from this pin to GND for loop compensation. See the Design and Component Selection section of this datasheet for further details. 10 FB Feedback (negative) input to the error amplifier. Connect a resistor divider from the regulator output, VOUT, to this pin to program the output voltage. 8 FSET Frequency setting pin. A resistor, R FSET, from this pin to GND sets the base PWM switching frequency (fOSC). See the Design and Component Selection section for information on determining the value of RFSET. 5, 13 GND Ground pins. 7 NPOR Active low, power-on reset output signal. This pin is an open drain output that transitions from low to high impedance after the output has maintained regulation for t D(NPOR). – PAD Exposed pad of the package providing enhanced thermal dissipation. This pad must be connected to the ground plane(s) of the PCB with at least 6 vias, directly in the pad land.
6 PWM/PFMn
Sets operating output mode (f SW). Setting this pin low forces Low-IQ PFM mode (fSW set by load). Setting this pin high forces PWM mode switching at the the base frequency (fOSC), set by RFSET. Applying an external clock input to this pin forces synchronization of PWM to the clock input rate (fSYNC), at a rate higher than fOSC. SLEEPn low overrides this pin. 4 SLEEPn Setting this pin low forces sleep mode (very low current shutdown mode: VOUT = 0 V). This pin must be set high to enable the A8580. If the application does not require a sleep mode, then this pin can be tied directly to VIN. Do not float this pin. 3 SS Soft start and hiccup pin. Connect a capacitor , CSS , from this pin to GND to set soft start mode duration. The capacitor also determines the hiccup period during overcurrent. 14, 15 SW The source of the high-side N-channel MOSFET. The external free-wheeling diode (D1) and output inductor (LO) should be connected to this pin. Both D1 and LO should be placed close to this pin and connected with relatively wide traces. 1, 2 VIN Power input for the control circuits and the drain of the high-side N-channel MOSFET. Connect this pin to a power supply providing from 4.0 to 35 V . A high quality ceramic capacitor should be placed and grounded very close to this pin. 12 VREG Internal voltage regulator bypass capacitor pin. Connect a 1 µF ceramic capacitor from this pin to ground and place it very close to the A8580. VIN VIN SS SLEEPn GND PWM/PFMn NPOR FSET BOOT SW SW GND VREG BIAS FB COMP PAD Pin-out Diagram and Terminal List Table
Wide Input Voltage, 2.4 MHz, 2.5 A Asynchronous Buck Regulator With Low-IQ Standby, Sleep Mode, External Synchronization, and NPOR OutputA8580 Allegro MicroSystems, LLC Worcester, Massachusetts 01615-0036 U.S.A. Characteristic Symbol Test Conditions Min. Typ. Max. Unit Input Voltage Input Voltage Range1 VIN 4.0 – 35 V VIN UVLO Start VINUV(ON) VIN rising 3.6 3.8 4.0 V VIN UVLO Stop VINUV(OFF) VIN falling 3.2 3.4 3.6 V VIN UVLO Hysteresis VINUV(HYS) – 400 – mV Input Supply Current Sleep Mode Input Supply Current2,6 IIN(SLEEP) VSLEEPn ≤ 0.5 V, TJ = 85°C, VIN =16 V – 5 15 µA VSLEEPn ≤ 0.5 V, TJ = 85°C, VIN = 35 V – 7 25 µA PWM Mode Input Supply Current2 IIN(PWM) VBIAS > 3.2 V, IOUT = 0 mA – 2.5 5.0 mA Low-IQ PFM Input Supply Current2,3 ILO_IQ(0) VIN = 12 V, VOUT = 3.3 V, VPWMPFMn ≤ 0.8 V, IOUT = 40 µA, TA =25ºC, components selected per table 3 – – 50 µA ILO_IQ(1) VIN = 12 V, VOUT = 5.0 V, VPWMPFMn ≤ 0.8 V, IOUT = 200 µA, TA = 25ºC, components selected per table 3 – – 250 µA ILO_IQ(2) VIN = 12 V, VOUT = 6.5 V, VPWMPFMn ≤ 0.8 V, IOUT = 1 mA, TA = 25ºC, components selected per table 3 – – 750 µA Voltage Regulation Feedback Voltage Accuracy
4 VFB
0ºC < TJ < 85ºC, VIN ≥ 4.1 V, VFB = VCOMP 792 800 808 mV –40ºC < TJ < 150ºC, VIN ≥ 4.1 V, VFB = VCOMP 788 800 812 mV Low-IQ PFM Mode Output Voltage Setting Range1,3 VOUT(LO_IQ) 3.0 V < VBIAS < 5.5 V and ILO_IQ specifications satisfied 3.3 – 6.5 V PWM Output Voltage Setting Range3 VOUT VBIAS = GND, PWM only, no PFM mode 0.8 – 10 V Output Dropout Voltage3 VOUT(SAT) TA = 85°C, DCRLO ≤ 75 mΩ, VIN = 3.7 V, IOUT = 1 A, fSW = 425 kHz 3.21 3.3 – V TA = 85°C, DCRLO ≤ 75 mΩ, VIN = 5.6 V, IOUT = 1 A, fSW = 425 kHz 4.96 5.0 – V TA = 85°C, DCRLO ≤ 50 mΩ, VIN = 4.8 V, IOUT = 1 A, fSW = 2 MHz 3.28 3.3 – V TA = 85°C, DCRLO ≤ 50 mΩ, VIN = 7.1 V, IOUT = 1 A, fSW = 2 MHz 4.94 5.0 – V Low-IQ PFM Mode Ripple Voltage3 ΔVOUT(LO_IQ)
8 V < VIN < 12 V, components selected per
table 3 – 30 65 mV PP Low-IQ PFM Mode Peak Current Threshold I PEAK(LO_IQ) fSW < 750 kHz – 750 – mA PEAK fSW > 750 kHz – 850 – mA PEAK Low-IQ PFM Mode DC Load Current3 IOUT(LO_IQ) Maximum load to maintain ΔVOUT(LO_IQ) , components selected per table 3 400 550 700 mA Continued on the next page… ELECTRICAL CHARACTERISTICS: valid at 4.0 V ≤ VIN ≤ 35 V, –40°C ≤ TA = TJ ≤ 150°C; unless otherwise specified
Wide Input Voltage, 2.4 MHz, 2.5 A Asynchronous Buck Regulator With Low-IQ Standby, Sleep Mode, External Synchronization, and NPOR OutputA8580 Allegro MicroSystems, LLC Worcester, Massachusetts 01615-0036 U.S.A. Characteristic Symbol Test Conditions Min. Typ. Max. Unit Error Amplifier Feedback Input Bias Current2 IFB –38 – –16 nA Open Loop Voltage Gain AVOL VCOMP = 1.2 V – 65 – dB Transconductance gm 400 mV < VFB 550 750 950 μA/V
0 V < VFB < 400 mV 275 375 475 μA/V
Output Current IEA VCOMP = 1.2 V – ±75 – μA COMP Pull-Down Resistance RCOMP FAULT = 1 or HICCUP = 1 – 1 – KΩ Pulse Width Modulation (PWM) PWM Ramp Offset PWM OFFS VCOMP level required for 0% duty cycle – 400 – mV Minimum Controllable PWM On-Time t ON(MIN)PWM
12 V < VIN < 16 V, IOUT = 1 A,
VBOOT – VSW = 4.5 V – 95 135 ns Minimum Switch Off-Time tOFF(MIN)PWM – 95 130 ns COMP to SW Current Gain gmPOWER – 2.85 – A/V Slope Compensation3 SE fOSC = 2.44 MHz 2.1 3.0 3.9 A/μs fOSC = 1.00 MHz 0.60 0.91 1.2 A/μs fOSC = 252 kHz 0.14 0.20 0.26 A/μs MOSFET Parameters1 High-Side MOSFET On-Resistance5 RDS(on)HS TJ =25ºC, VBOOT – VSW = 4.5 V, IDS = 0.4 A – 110 125 mΩ TJ =150ºC, VBOOT – VSW = 4.5 V, IDS = 0.4 A – 190 215 mΩ High-Side MOSFET Leakage2,6 Ilkg(HS) TJ < 85°C, VSLEEPn ≤ 0.5 V, VSW = 0 V, VIN = 16 V – – 10 µA TJ ≤ 150°C, VSLEEPn ≤ 0.5 V, VSW = 0 V, VIN = 16 V – 60 150 µA SW Node Slew Rate3 SRSW 12 V < VIN < 16 V – 0.72 – V/ns Low-Side MOSFET On-Resistance5 RDS(on)LS TJ = 25ºC, VIN ≥ 6 V, IDS = 0.1 A – – 10 Ω PWM Switching Frequency Base PWM Switching Frequency f OSC RFSET = 8.06 kΩ, VPWM/PFMn= high 2.20 2.44 2.70 MHz RFSET = 23.7 kΩ, VPWM/PFMn= high 0.90 1.00 1.10 MHz RFSET = 102 kΩ, VPWM/PFMn= high – 252 – kHz PWM Synchronization Timing Synchronization Frequency Range f SYNC(MULT) 1.2 × fOSC(typ) – 1.5 × fOSC(typ) − Synchronized PWM Frequency f SYNC(PWM) – – 2.9 MHz Synchronization Input Duty Cycle D SYNC – – 80 % Synchronization Input Pulse Width t wSYNC 200 – – ns Synchronization Input Rise Time3 trSYNC – 10 15 ns Synchronization Input Fall Time3 tfSYNC – 10 15 ns Continued on the next page… ELECTRICAL CHARACTERISTICS (continued): valid at 4.0 V ≤ VIN ≤ 35 V, –40°C ≤ TA = TJ ≤ 150°C; unless otherwise speci- fied
Wide Input Voltage, 2.4 MHz, 2.5 A Asynchronous Buck Regulator With Low-IQ Standby, Sleep Mode, External Synchronization, and NPOR OutputA8580 Allegro MicroSystems, LLC Worcester, Massachusetts 01615-0036 U.S.A. Characteristic Symbol Test Conditions Min. Typ. Max. Unit PWM/PFMn Pin Input Thresholds PWM/PFMn High Threshold VPWMPFMn(H) 3.0 V < VBIAS < 3.6 V, VPWMPFMn rising – – 2.0 V 4.5 V < VBIAS < 5.5 V, VPWMPFMn rising – – 2.6 V PWM/PFMn Low Threshold VPWMPFMn(L) 3.0 V < VBIAS < 3.6 V, VPWMPFMn falling 0.8 – – V 4.5 V < VBIAS < 5.5 V, VPWMPFMn falling 1.2 – – V PWM/PFMn Hysteresis VPWMPFMnhys 3.0 V < VBIAS < 3.6 V, VPWMPFM(H) – VPWMPFM(L) – 200 – mV 4.5 V < VBIAS < 5.5 V, VPWMPFM(H) – VPWMPFM(L) – 400 – mV PWM/PFMn Input Resistance RPWMPFMn 120 200 280 kΩ Low-IQ PFM Transition Delay tD(LO_IQ) PWM/PFMn = low, VSS > HIC/PFMEN , NPOR = high – 2048 – counts PFM Mode Timing Constant PFM Off-Time t OFF(PFM) fOSC < 1.5 MHz – 435 – ns fOSC > 1.5 MHz – 275 – ns Maximum PFM On-Time tON(PFM)MAX – 4.1 – µs SLEEPn Pin Input Thresholds SLEEPn High Threshold VSLEEP(H) VSLEEPn rising – 1.3 2.1 V SLEEPn Low Threshold VSLEEP(L) VSLEEPn falling 0.5 1.2 – V SLEEPn Delay tD(SLEEP) VSLEEPn transitioning low 55 103 150 µs SLEEPn Input Bias Current ISLEEPBIAS VSLEEPn = 5 V – 500 – nA VREG Pin Output VREG Output Voltage V VREG VBIAS = 0 V – 3.05 – V BIAS Pin Input BIAS Input Voltage Range V BIAS 3.2 – 5.5 V BOOT Regulator BOOT Voltage Enable Threshold V BOOT(EN) VBOOT rising 1.7 2.0 2.2 V BOOT Voltage Enable Hysteresis V BOOT(HYS) – 200 – mV BOOT Voltage Low-Side Switch Disable Threshold VBOOTLS(DIS) VBOOT rising – 4.1 – V Soft Start Pin FAULT, HICCUP Reset Voltage V SSRST VSS falling due to RSS(FLT) – 200 275 mV Hiccup OCP (and Low IQ PFM Counter Enable) Threshold HIC/PFMEN VSS rising – 2.3 – V Maximum Charge Voltage VSS(MAX) – V VREG – − Startup (Source) Current ISSSU HICCUP = FAULT = 0 –30 –20 –10 µA Hiccup (Sink) Current ISSHIC HICCUP = 1 2.4 5 10 µA Pull-Down Resistance RSS(FLT) FAULT = 1 or VSLEEPn = low – 2 – kΩ Continued on the next page… ELECTRICAL CHARACTERISTICS (continued): valid at 4.0 V ≤ VIN ≤ 35 V, –40°C ≤ TA = TJ ≤ 150°C; unless otherwise speci- fied
Wide Input Voltage, 2.4 MHz, 2.5 A Asynchronous Buck Regulator With Low-IQ Standby, Sleep Mode, External Synchronization, and NPOR OutputA8580 Allegro MicroSystems, LLC Worcester, Massachusetts 01615-0036 U.S.A. Characteristic Symbol Test Conditions Min. Typ. Max. Unit Soft Start Pin (continued) Soft Start Frequency Foldback fSW(SS)
0 V < VFB < 200 mV – f OSC / 4 – −
200 mV < VFB < 400 mV – f OSC / 2 – − 400 mV < VFB – f OSC – − Soft Start Delay Time3 tD(SS) CSS = 22 nF – 440 – µs Soft Start Output Ramp Time3 tSS CSS = 22 nF – 880 – µs Hiccup Modes Hiccup, OCP Count OCPLIM VSS > 2.3 V and OCL = 1 – 120 – counts Hiccup, BOOT Undervoltage (Shorted) Count BOOTUV – 120 – counts Hiccup, BOOT Overvoltage (Open) Count BOOT OV – 7 – counts Overcurrent Protection (OCP) PWM Pulse-by-Pulse Limit ILIM(TONMIN) tON = tON(MIN)PWM 3.6 4.1 4.6 A ILIM(TONMAX) tON = (1 / fSW) – tOFF(MIN)PWM, no PWM synchronization 2.3 3.1 3.9 A Output Voltage Protection (OVP) VOUT Overvoltage PWM Threshold V OUT(OV)PWM VFB rising, PWM mode 860 880 902 mV VOUT Overvoltage Hysteresis V OUT(OV)HYS VFB falling, relative to VOUT(OV)PWM – –10 – mV VOUT Undervoltage PWM Threshold V OUT(UV)PWM VFB falling, PWM mode 715 740 765 mV VOUT Undervoltage Hysteresis V OUT(UV)HYS VFB rising, relative to VOUT(UV)PWM – 10 – mV VOUT Undervoltage PFM Threshold V OUT(UV)PFM VFB falling, Low-IQ PFM mode 665 700 735 mV Power-On Reset (NPOR) Output NPOR Rising Delay t D(NPOR) VFB rising only 5 7.5 10 ms NPOR Low Output Voltage VNPOR(L) INPOR = 5 mA – 185 400 mV NPOR Leakage Current2 INPOR(LKG) VNPOR = 5.5 V –1 – 1 µA Thermal Protection Thermal Shutdown Rising Threshold3 TSD PWM stops immediately and COMP and SS are pulled low 155 170 185 ºC Thermal Shutdown Hysteresis3 TSDHYS – 20 – ºC 1Thermally limited depending on input voltage, output voltage, duty cycle, regulator load currents, PCB layout, and airflow. 2Negative current is defined as coming out of the node or pin, positive current is defined as going into the node or pin. 3Ensured by design and characterization, not production tested. 4Performance at the 0°C and 85°C ranges ensured by design and characterization, not production tested. 5Performance at 25°C ensured by design and characterization, not production tested. 6Performance at 85°C ensured by design and characterization, not production tested. ELECTRICAL CHARACTERISTICS (continued): valid at 4.0 V ≤ VIN ≤ 35 V, –40°C ≤ TA = TJ ≤ 150°C; unless otherwise speci- fied
Wide Input Voltage, 2.4 MHz, 2.5 A Asynchronous Buck Regulator With Low-IQ Standby, Sleep Mode, External Synchronization, and NPOR OutputA8580 Allegro MicroSystems, LLC Worcester, Massachusetts 01615-0036 U.S.A. CHARACTERISTIC PERFORMANCE 792 794 796 798 800 802 804 806 808 -50 -25 0 25 50 75 100 125 150 VVREF (mV) Temperature (°C) 0.50 1.00 1.50 2.00 2.50 3.00 3.50 -50 -25 0 25 50 75 100 125 150 fOSC (MHz) Temperature (°C) fOSC = 2.44 MHz fOSC = 1.00 MHz 3.3 3.4 3.5 3.6 3.7 3.8 3.9 -50 -25 0 25 50 75 100 125 150 VIN UVLO Thresholds (V) Temperature (°C) START, VINUV(ON) STOP, VINUV(OFF) 650 700 750 800 850 900 950 -50 -25 0 25 50 75 100 125 150 VOUT OV and UV Thresholds (V) Temperature (°C) VOUT(OV)PWM VOUT(UV)PWM VOUT(UV)PFM 3.70 3.80 3.90 4.00 4.10 4.20 4.30 4.40 4.50 -50 -25 0 25 50 75 100 125 150 ILIM(TONMIN) (A) Temperature (°C) - - VFB>400 mV VFB<400mV VFB>400 mV VFB<400 mV 100 200 300 400 500 600 700 800 900 50 25 0 25 50 75 100 125 150 Transconductane (µA/V) Temperature (°C) Reference Voltage versus Temperature Switching Frequency versus Temperature VIN UVLO Start and Stop Thresholds versus Temperature VOUT Overvoltage and Undervoltage Thresholds versus Temperature Error Amplifier Transconductance versus Temperature Pulse-by-Pulse Current Limit at tON(MIN)PWM versus Temperature (ILIM(TONMIN))
Wide Input Voltage, 2.4 MHz, 2.5 A Asynchronous Buck Regulator With Low-IQ Standby, Sleep Mode, External Synchronization, and NPOR OutputA8580 Allegro MicroSystems, LLC Worcester, Massachusetts 01615-0036 U.S.A. 1.15 1.20 1.25 1.30 1.35 1.40 1.45 1.50 1.55 1.60 -50 -25 0 25 50 75 100 125 150 PWM/PFMn Thresholds (V) Temperature (°C) VPWMPFMn(H) VPWMPFMn(L) 1.6 1.7 1.8 1.9 2.0 2.1 2.2 2.3 -50 -25 0 25 50 75 100 125 150 PWM/PFMn Thresholds (V) Temperature (°C) 0.60 0.80 1.00 1.20 1.40 1.60 -50 -25 0 25 50 75 100 125 150 SLEEPn Thresholds (V) Temperature (°C) VSLEEP(H) VSLEEP(L) 5.0 10.0 15.0 20.0 25.0 -50 -25 0 25 50 75 100 125 150 Current (µA) Temperature (°C) Startup, ISSSU Hiccup, ISSHIC 100 150 200 250 300 350 400 -50 -25 0 25 50 75 100 125 150 VNPOR (mV) Temperature (°C) 7.00 7.10 7.20 7.30 7.40 7.50 7.60 7.70 7.80 7.90 8.00 -50 -25 0 25 50 75 100 125 150 tD(NPOR) (ms) Temperature (°C) VPWMPFMn(H) VPWMPFMn(L) PWM/PFMn High and Low Voltage Thresholds versus Temperature, VBIAS = 3.3 V PWM/PFMn High and Low Voltage Thresholds versus Temperature, VBIAS = 5.0 V SLEEPn High and Low Voltage Thresholds versus Temperature SS Start and Hiccup Currents versus Temperature NPOR Low Output Voltage at 5 mA versus Temperature NPOR Time Delay versus Temperature
Wide Input Voltage, 2.4 MHz, 2.5 A Asynchronous Buck Regulator With Low-IQ Standby, Sleep Mode, External Synchronization, and NPOR OutputA8580 Allegro MicroSystems, LLC Worcester, Massachusetts 01615-0036 U.S.A. Overview The A8580 is an asynchronous, current mode, buck regulator that incorporates all the control and protection circuitry necessary to provide the power supply requirements of car audio and infotain- ment systems. The A8580 has three modes of operation. First, the A8580 can deliver up to 2.5 A in pulse width modulation (PWM) mode. Second, in Low-IQ pulse frequency modulation (PFM) mode, the A8580 will draw only tens of microamperes from VIN while maintaining VOUT (at no load). Under most conditions, Low-IQ PFM mode is typically capable of supporting up to 550 mA. Third, with the SLEEPn pin low , the A8580 will enter an ultra- low current shutdown (sleep) mode where VOUT = 0 V and the total current drawn from VIN will typically be less than 10 µA. The PWM/PFMn input pin is used to select either PWM or Low-IQ PFM mode. In PFM mode the A8580 is able to supply a relatively high amount of current (typically 550 mA). This allows enough current for a microcontroller or DSP to fully power-up. After power-up, to obtain the full current capability of the A8580, the microcontroller or DSP must change the PWM/PFMn input from a logic low to a logic high to force PWM mode. This will provide full current to the remainder of the system. The A8580 was designed to support up to 2.5 A. However, the exact amount of current it will supply , before possible thermal shutdown, depends heavily on: duty cycle, ambient temperature, airflow, PCB layout, and PCB construction. Figure 1 shows calculated current ratings versus ambient temperature for VIN = 12 V , and VOUT = 3.3 V and 5.0 V , at both fSW = 425 kHz and fSW = 2 MHz. This analysis assumed a 4-layer PCB constructed according to the JEDEC standard (vielding a thermal resistance of 34°C/W), with no nearby heat sources, and no airflow. Reference Voltage The A8580 incorporates an internal reference that allows output voltages ( VOUT ) as low as 0.8 V . The accuracy of the internal reference is ±1.0% from 0°C to 85°C and ±1.5% from −40°C to 150°C. The output voltage is programmed by connecting a resis tor divider from VOUT to the FB pin of the A8580, as shown in the Typical Applications schematics. PWM Switching Frequency The PWM switching frequency of the A8580 is adjustable from 250 kHz to 2.4 MHz and has an accuracy of about ±10% across the operating temperature range. During startup, the PWM switching frequency changes from 25% to 50% and finally to 100% of fOSC , as VOUT rises from 0 V to the regulation voltage. The startup switching frequency is dis- cussed in more detail in the section describing soft start, below. If the regulator output is shorted to ground, VFB ≈ 0 V, the PWM frequency will be 25% of fOSC . In this case, the extra low switch- ing frequency allows extra off-time between SW pulses. The extra off-time allows the output inductor current to decay back to A before the next SW pulse occurs. This prevents the inductor current from climbing to a value that could damage the A8580 or the output inductor. SLEEPn Input The A8580 has a SLEEPn logic level input pin. To get the A8580 to operate, the SLEEPn pin must be a logic high (>2.1 V). The SLEEPn pin is rated to 40 V , allowing the SLEEPn pin to be con nected directly to VIN if there is no suitable logic signal available to wake up the A8580. When SLEEPn transitions low, the A8580 waits approximately 103 µs before shutting down. This delay provides plenty of filtering to prevent the A8580 from prematurely entering sleep mode because of any small glitch coupling onto the PCB trace or SLEEPn pin. FUNCTIONAL DESCRIPTION VIN = 12 V, VOUT = 5 V, fSW = 2 MHz VIN = 12 V, VOUT = 5 V, fSW = 425 kHz VIN = 12 V, VOUT = 3.3 V, fSW = 2 MHz VIN = 12 V, VOUT = 3.3 V, fSW = 425 kHz Figure 1: A8580 Typical Current Derating
Worcester, Massachusetts 01615-0036 U.S.A. input for setting PWM frequency. SLEEPn pin and PWM/PFMn pin is summarized in Table 1. shown in the Electrical Characteristics table in this datasheet. makes the A8580 much more efficient and cooler. age to either 3.3 V or 5.0 V before routing it to the BIAS pin. mode of the A8580 before VIN and/or BIAS are turned on or off. Figure 2. Here, it is shown as a three-terminal input device with
Wide Input Voltage, 2.4 MHz, 2.5 A Asynchronous Buck Regulator With Low-IQ Standby, Sleep Mode, External Synchronization, and NPOR OutputA8580 Allegro MicroSystems, LLC Worcester, Massachusetts 01615-0036 U.S.A. connected to the FB pin and is used to sense the feedback voltage for regulation. The two positive inputs are used for soft start and steady-state regulation. The error amplifier performs an analog OR selection between its two positive inputs. The error amplifier regulates to either the soft start pin voltage (minus 400 mV) or the A8580 internal reference, V REF, whichever is lower. To stabilize the regulator, a series RC compensation network (RZ and CZ) must be connected from the error amplifier output (the COMP pin) to GND, as shown in the Typical Applica- tions schematics. In most instances an additional, relatively low value, capacitor (CP) should be connected in parallel with the RZ-CZ components to reduce the loop gain at very high frequen- cies. However, if the CP capacitor is too large, the phase mar- gin of the regulator may be reduced. Calculating RZ, CZ, and CP is covered in detail in the Component Selection section of this datasheet. If a fault occurs or the regulator is disabled (SLEEPn = low), the COMP pin is pulled to GND via approximately 1 kΩ and PWM switching is inhibited. Slope Compensation The A8580 incorporates internal slope compensation (SE ) to allow PWM duty cycles above 50% for a wide range of input/out- put voltages and inductor values. The slope compensation signal is added to the sum of the current sense amplifier output and the PWM ramp offset. As shown in the Electrical Characteristics table, the amount of slope compensation scales with the base switching frequency set by R FSET (fOSC ). The amount of slope compensation does not change when the regulator is synchro- nized to an external clock. The value of the output inductor should be chosen such that S E is from 0.5× to 1× the falling slope of the inductor current (SF). Current Sense Amplifier The A8580 incorporates a high-bandwidth current sense ampli- fier to monitor the current in the high-side MOSFET. This current signal is used by both the PWM and PFM control circuitry to regulate the peak current. The current signal is also used by the protection circuitry to prevent damage to the A8580. Power MOSFETs The A8580 includes a 40 V, 1 10 mΩ high-side N-channel MOSFET, capable of delivering at least 2.5 A. The A8580 also includes a 10 Ω, low-side MOSFET to help ensure the BOOT capacitor is always charged. The typical RDS(on) increase versus temperature is shown in Figure 3. BOOT Regulator The A8580 contains a regulator to charge the boot capacitor. The voltage across the BOOT capacitor is typically 5.0 V . If the BOOT capacitor is missing, the A8580 detects a boot over- voltage. Similarly, if the BOOT capacitor is shorted the A8580 detects a boot undervoltage. Also, the BOOT regulator has a current limit to protect itself during a short circuit condition. The details of how each type of boot fault is handled by the A8580 are shown in Figures 13 and 14 and summarized in table 2. Pulse Width Modulation (PWM) Mode The A8580 utilizes fixed-frequency, peak current mode control to provide excellent load and line regulation, fast transient response, and ease of compensation. A high-speed comparator and control logic, capable of typical pulse widths of 95 ns, are included in the A8580. The inverting input of the PWM comparator is connected to the output of the error amplifier. The non-inverting input is connected to the sum of the current sense signal, the slope com- pensation, and a DC offset voltage ( VPWMOFFS , 400 mV (typ) ). At the beginning of each PWM cycle, the CLK signal sets the PWM flip flop and the high-side MOSFET is turned on. When the summation of the DC offset, slope compensation, and current sense signal rises above the error amplifier voltage, the PWM flip flop is reset and the high-side MOSFET is turned off. The PWM flip flop is reset-dominant, so the error amplifier may override the CLK signal in certain situations. For example, at very light loads or extremely high input voltages the error amplifier reduces (temporarily) output voltage below the 400 mV DC offset and the PWM flip flop will ignore one or more of the incoming CLK pulses. The high-side MOSFET will not turn on, and the regulator will skip pulses to maintain output voltage regulation. Figure 3: Typical MOSFET R DS(on) versus Temperature Normalized RDS(on) Temperature (°C)
Wide Input Voltage, 2.4 MHz, 2.5 A Asynchronous Buck Regulator With Low-IQ Standby, Sleep Mode, External Synchronization, and NPOR OutputA8580 Allegro MicroSystems, LLC Worcester, Massachusetts 01615-0036 U.S.A. In PWM mode all of the A8580 fault detection circuits are active. See Figure 13 for a timing diagram showing how faults are han- dled when in PWM mode. Also, the Protection Features section of this datasheet provides a detailed description of each fault and Table 2 presents a summary. Low-IQ Pulse Frequency Modulation (PFM) Mode The A8580 enters Low-IQ PFM mode after 2048 internal clock cycles, if SLEEPn is high, VSS > HIC/PFMEN (2.3 V (typ)), and NPOR is high. In Low-IQ PFM mode, the regulator operates with a switching frequency , fSW , that depends on the load condition. In Low-IQ PFM mode, a comparator monitors the voltage at the FB pin. If V FB is above about 800 mV , the A8580 remains in coast mode and draws extremely low current from the input supply. If the voltage at the FB pin drops below about 800 mV , the A8580 will fully power-up, delay approximately 2.5 µs while it wakes up, and then turn on the high-side MOSFET . VOUT will rise at a rate dependent on the input voltage, inductor value, output capacitance, and load. The high-side MOSFET will be turned off when either: current in the high-side MOSFET reaches IPEAK(LO_IQ) , or
- the high-side MOSFET has been on for tON(PFM)MAX . After the high-side MOSFET is turned off, the A8580 will again delay approximately tOFF(PFM) and either:
- turn on the MOSFET again, if VFB < 800 mV , or
- return to the Low-IQ PFM mode Figures 4 and 5 demonstrate Low-IQ PFM mode operation for a light load (66 mA) and a heavy load (330 mA), respectively In Low-IQ PFM mode the average current drawn from the input supply depends primarily on both the load, and how often the A8580 must fully power-up to maintain regulation. In Low-IQ PFM mode the following faults are detected: a missing asynchro- nous diode, an open or shorted boot capacitor, VOUT shorted to ground, and SW shorted to ground. As described in the next section, if any of these faults occur the A8580 will transition from Low-IQ PFM mode to Low-IP PWM mode, with operation at 50% of the current limit of the PWM switching mode. See Figure 14 for a timing diagram showing operation of the A8580 in Low -IQ PFM mode. In Low-IQ PFM mode the A8580 dissipates very little power, so the thermal monitoring circuit (TSD) is not needed and is dis- abled to minimize the quiescent current and improve efficiency. Figure 6 shows PWM to Low -IQ PFM transitions for a typical microcontroller or DSP system. The system starts in PWM mode at IOUT = 250 mA and then transitions to Low-IQ PFM mode, also at IOUT = 250 mA (time A). While in Low-IQ PFM mode the Figure 4: Low-IQ PFM Mode Operation at VIN = 12 V, VOUT = 3.3 V, and IOUT = 66 mA. SW turns on only once every 18.5 µs to regulate VOUT Figure 5: Low-IQ PFM Mode Operation at VIN = 12 V, VOUT = 3.3 V, and IOUT = 330 mA. SW turns on only twice every 5 µs to regulate VOUT VOUT VSW IL IPEAK(LO_IQ) 18.5 µs 3.3 V VOUT VSW IL IPEAK(LO_IQ)
3.3 V tOFF(PFM) = 435 ns
Wide Input Voltage, 2.4 MHz, 2.5 A Asynchronous Buck Regulator With Low-IQ Standby, Sleep Mode, External Synchronization, and NPOR OutputA8580 Allegro MicroSystems, LLC Worcester, Massachusetts 01615-0036 U.S.A. Figure 6: Transitions between PWM Mode and Low-IQ PFM Mode, and Load Transient Responses; using circuit in typical application schematic B (VIN = 12 V, VOUT = 5 V, fSW = 425 kHz) VOUT VOUT VOUT IOUT IOUT IOUT VPWM/PFMn VPWM/PFMn VPWM/PFMn A A E DB B C C Overall Waveforms VOUT VOUT IOUT IOUT VPWM/PFMn VPWM/PFMn E D Time A: Transition from PWM to PFM at 250 mA Time B: Load steps from 250 mA to 0 A in Low-IQ PFM mode Time D: Load steps from 0 A to 250 mA in Low-IQ PFM mode Time E: Transition from Low-IQ PFM to PWM mode at 250 mA Time C: Load steps from 0 A to 100 mA and back to
0 A in Low-IQ PFM mode
Wide Input Voltage, 2.4 MHz, 2.5 A Asynchronous Buck Regulator With Low-IQ Standby, Sleep Mode, External Synchronization, and NPOR OutputA8580 Allegro MicroSystems, LLC Worcester, Massachusetts 01615-0036 U.S.A. current drops from 250 mA to 0 A (time B) and also cycles from no load to 100 mA (time C). In Low-IQ PFM mode the load steps from IOUT = 0 A to 250 mA (time D) and then the A8580 transi- tions back to PWM mode (time E). For this example, the output ripple voltage is always less than 30 mVPP and the transient deflection between modes is always less than 50 mVPEAK. Reduced Current (Low-IP) PWM Mode The A8580 supports two different levels of current limiting in PWM modes: 100% current , which is during normal PWM, and
- Low-IP, in which the current is limited to about 50% of the typical current limit The Low-IP PWM mode is invoked when the A8580 is supposed to be in PFM mode but a fault occurs. The purpose of the Low-IP PWM mode is to give priority to maintaining reliable regula- tion of V OUT while enabling all the protection circuits inside the A8580 that are normally debiased during Low-IQ PFM mode (high precision comparators, timers, and counters). There are several faults that cause a transition from Low-IQ PFM to Low-IP PWM mode: a missing asynchronous diode, an open or shorted boot capacitor, VOUT shorted to ground, or SW shorted to ground. See Figure 14 for a timing diagram showing operation when the A8580 transitions from Low-IQ PFM mode to Low-IP PWM mode. Soft Start (Startup) and Inrush Current Con- trol Inrush current is controlled by a soft start function. When the A8580 is enabled and all faults are cleared, the soft start pin will source I SSSU and the voltage on the soft start capacitor, CSS , will ramp upward from 0 V . When the voltage at the soft start pin exceeds approximately 400 mV , the error amplifier will slew its output voltage above the PWM Ramp Offset ( VPWMOFFS ). At that instant, the high-side and low-side MOSFETs will begin switch- ing. As shown in Figure 7, there is a small delay (t D(SS) ) between when the enable pin transitions high, and when both the soft start voltage exceeds 400 mV and the error amplifier slews its output high enough to initiate PWM switching. After the A8580 begins switching, the error amplifier will regu- late the voltage at the FB pin to the soft start pin voltage minus approximately 400 mV . During the active portion of soft start, the voltage at the soft start pin rises from 400 mV to 1.2 V (a dif ference of 800 mV), the voltage at the FB pin rises from 0 V to 800 mV , and the regulator output voltage rises from 0 V to the tar geted setpoint, which is determined by the feedback resistor divider on the FB pin. During startup, the PWM switching frequency is reduced to 25% of fOSC while VFB is below 200 mV . If VFB is above 200 mV but below 400 mV , the switching frequency is reduced to 50% of fOSC . Also, if VFB is below 400 mV , the gm of the error amplifier is reduced to gm / 2. When VFB is above 400 mV the switching frequency will be fOSC and the error amplifier gain will be gm . The reduced switching frequencies and error amplifier gain are necessary to help improve output regulation and stability when VOUT is at a very low voltage. When VOUT is very low, the PWM control loop requires on-times near the minimum control- lable on-time, as well as extra-low duty cycles that are not pos- sible at the base operating switching frequencies. When the voltage at the soft start pin reaches approximately 1.2 V , the error amplifier will change mode and begin regulating the volta ge at the FB pin to the A8580 internal reference, 800 mV The voltage at the soft start pin will continue to rise to approxi- mately V REG . Complete soft start operation from VOUT = 0 V is shown in Figure 7. Figure 7: Normal Startup to VOUT = 3.3 V and IOUT =
1.6 A; PWM/PFMn pin = high, SLEEPn pin transitions
3.3 V VSS = 400 mV VSS = 1.2 V VSLEEPn tD(SS) tSS VOUT VCOMP fSW/4 fSW/2 fSWVSS IL
Wide Input Voltage, 2.4 MHz, 2.5 A Asynchronous Buck Regulator With Low-IQ Standby, Sleep Mode, External Synchronization, and NPOR OutputA8580 Allegro MicroSystems, LLC Worcester, Massachusetts 01615-0036 U.S.A. If the A8580 is disabled or a fault occurs, the internal fault latch will be set and the capacitor on the soft start pin will be dis- charged to ground very quickly by an internal 2 kΩ pull-down resistor. The A8580 will clear the internal fault latch when the voltage at the soft start pin decays to approximately 200 mV (VSSRST). Conversely, if the A8580 enters hiccup mode, the capacitor on the soft start pin is slowly discharged by a current sink, I SSHIC . Therefore, the soft start capacitor (CSS) not only controls the startup time but also the time between soft start attempts in hiccup mode. Hiccup mode operation is discussed in more detail in the Protection Features section of this datasheet. Pre-Biased Startup If the output of the regulator (VOUT) is pre-biased to some volt- age, the A8580 will modify the normal startup routine to prevent discharging the output capacitors. As described previously, the error amplifier usually becomes active when the voltage at the soft start pin exceeds 400 mV . If the output is pre-biased, the FB pin will be at some non-zero voltage. The A8580 will not start switching until the voltage at the soft start pin increases to approximately V FB + 400 mV . When the soft start pin volt- age exceeds this value: the error amplifier becomes active, the voltage at the COMP pin rises, PWM switching starts, and VOUT ramps upward from the pre-bias level. Figure 8 shows startup when the output voltage is pre-biased to 1.6 V . Not Power-On Reset (NPOR) Output The A8580 has an inverted power-on reset output (NPOR) with a fixed delay of its rising edge ( tD(NPOR) ). The NPOR output is an open drain output so an external pull-up resistor must be used, as shown in the Typical Applications schematics. NPOR transitions high when the output voltage ( VOUT ), sensed at the FB pin, is within regulation. In PWM mode, NPOR is high when the output voltage is typically within 92.5% to 110% of the target value. In PFM mode, NPOR is high when the output voltage is typically above 87.5% of the target value. The NPOR overvoltage and undervoltage comparators incorporate a small amount of hyster- esis (10 mV typically) and filtering (5 µs typically) to help reduce chattering due to voltage ripple at the FB pin. The NPOR output is immediately pulled low either: if an output overvoltage or an undervoltage condition occurs, or if the A8580 junction temperature exceeds the thermal shutdown threshold SD). For other faults, NPOR behavior depends on the output voltage. Table 2 summarizes all the A8580 fault modes and their effect on NPOR. At power-up, NPOR must be initialized (set to a logic low) when V IN is relatively low. Figure 9 shows VIN ramping up, and also NPOR being set to a logic low when VIN is only 2.2 V . For this test, NPOR was pulled up to an external 3.3 V supply via a 2 kΩ resistor Figure 8: Pre-biased Startup from VOUT = 1.6 V to VOUT = 3.3 V , at IOUT = 1.6 A Figure 9: Initialization of NPOR as VIN Ramps Up VSS VSLEEPn VOUT VCOMP IL VOUT rises from 1.6 V, it is not pulled to 0 V Switching delayed until VSS = VFB +400 mV 3.3 V 1.6 V VSS = 400 mV VSS = 1.2 V fSW/2 fSW VIN = 2.2 V VIN VNPOR
Wide Input Voltage, 2.4 MHz, 2.5 A Asynchronous Buck Regulator With Low-IQ Standby, Sleep Mode, External Synchronization, and NPOR OutputA8580 Allegro MicroSystems, LLC Worcester, Massachusetts 01615-0036 U.S.A. 2.4 2.6 2.8 3.0 3.2 3.4 3.6 3.8 4.0 4.2 4.4 4.6 2.2 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 ILIM (A) Duty Cycle (%) Min. at 2.45 MHz Typ at 2.45 MHz MAX_2.45 MHz MIN_250 kHz TYP_250 kHz MAX_250 kHz Min. at 2.45 MHz Typ. at 2.45 MHz Max. at 2.45 MHz Min. at 250 kHz Typ. at 250 kHz Max. at 250 kHz At power-down, NPOR must be held in the logic low state as long as possible. Figure 10 shows VIN ramping down and also NPOR being held low until VIN is only 1.3 V . For this test, NPOR was pulled up to an external 3.3 V supply via a 2 kΩ resistor Protection Features The A8580 was designed to satisfy the most demanding automo- tive and non-automotive applications. In this section, a descrip- tion of each protection feature is described and Table 2 summa- rizes the protection features and operation. UNDERVOLTAGE LOCKOUT (UVLO) An undervoltage lockout (UVLO) comparator monitors the volt- age at the VIN pin and keeps the regulator disabled if the voltage is below the stop threshold ( VINUV(OFF) ). The UVLO comparator incorporates some hysteresis ( VINUV(HYS) ) to help reduce on-off cycling of the regulator due to resistive or inductive drops in the V IN path during heavy loading or during startup. PULSE-BY-PULSE OVERCURRENT PROTECTION (OCP) The A8580 monitors the current in the high-side MOSFET and if the current exceeds the pulse-by-pulse overcurrent threshold ILIM ) then the high-side MOSFET is turned off. Normal PWM operation resumes on the next clock pulse from the internal oscillator. The A8580 includes leading edge blanking to prevent falsely triggering the pulse-by-pulse current limit when the high- side MOSFET is turned on. Because of the addition of the slope compensation ramp to the inductor current, the A8580 delivers more current at lower duty cycles and less current at higher duty cycles. Also, the slope compensation is not a perfectly linear function of switching frequency. For a given duty cycle, this results in a little more cur- rent being available at lower switching frequencies than higher frequencies. Figure 11 shows the typical and worst case min/max pulse-by-pulse current limits versus duty cycle at f SW = 250 kHz and 2.45 MHz. If the synchronization input (PWM/PFMn) is used to increase the switching frequency , the on-time and the current ripple will decrease. This will allow slightly more current than at the base switching frequency ( fOSC ). The exact current the buck regulators can support is heavily dependent on: duty cycle ( VIN, VOUT , Vf ), ambient temperature, thermal resistance of the PCB, airflow, component selection, and nearby heat sources. OVERCURRENT PROTECTION (OCP) AND HICCUP MODE An OCP counter and hiccup mode circuit protect the buck regula- tor when the output of the regulator is shorted to ground or when the load is too high. When the voltage at the soft start pin is below the hiccup OCP threshold ( HIC/PFMEN ) the hiccup mode counter is disabled. T wo conditions must be met for the OCP counter to be enabled and begin counting:
- VSS > HIC/PFMEN (2.3 V (typ)) and
- VCOMP is clamped at its maximum voltage (OCL =1) Figure 10: NPOR being Held Low as VIN Ramps Down Figure 11: Pulse-by-Pulse Current Limiting versus Duty Cycle; at fSW = 250 kHz (dashed curves) and fSW =
2.45 MHz (solid curves)
VIN = 1.3 V VIN VNPOR
Worcester, Massachusetts 01615-0036 U.S.A. cause the A8580 to malfunction and could lead to damage. cup mode after detecting one missing diode fault. The FB pin is disconnected from its feedback resistor divider. switching will stop and NPOR will be pulled low.
- A higher , external voltage supply is accidently shorted to the A8580s output. VFB will probably rise above the overvoltage threshold and be detected as an overvoltage condition. In this case, the low-side MOSFET will continue to operate
Figure 12. Hiccup Mode Operation and Recovery to
120 OCP counts
Wide Input Voltage, 2.4 MHz, 2.5 A Asynchronous Buck Regulator With Low-IQ Standby, Sleep Mode, External Synchronization, and NPOR OutputA8580 Allegro MicroSystems, LLC Worcester, Massachusetts 01615-0036 U.S.A. and can correct the OVP condition, provided that only a few milliamperes of pull-down current are required. In either case, if the condition causing the overvoltage is corrected the regulator will automatically recover. PIN-TO-GROUND AND PIN-TO-PIN SHORT PROTEC- TIONS The A8580 is designed to satisfy the most demanding automotive applications. For example, the A8580 has been carefully designed from the very beginning to withstand a short circuit to ground at each pin without suffering damage. In addition, care was taken when defining the A8580 pin-out to optimize protection against pin-to-pin adjacent short circuits. For example, logic pins and high voltage pins are separated as much as possible. Inevitably, some low voltage pins are located adja- cent to high voltage pins, but in these instances the low voltage pins are designed to withstand increased voltages, with clamps and/or series input resistance, to prevent damage to the A8580. THERMAL SHUTDOWN (TSD) The A8580 monitors junction temperature and will stop PWM switching and pull NPOR low if it becomes too hot. Also, to pre- pare for a restart, the soft start and COMP pins will be pulled low until V SS < VSS(RST) . TSD is a non-latched fault, so the A8580 will automatically recover if the junction temperature decreases by approximately 20°C.
Wide Input Voltage, 2.4 MHz, 2.5 A Asynchronous Buck Regulator With Low-IQ Standby, Sleep Mode, External Synchronization, and NPOR OutputA8580 Allegro MicroSystems, LLC Worcester, Massachusetts 01615-0036 U.S.A. TABLE 2: Summary of A8580 Fault Modes and Operation Fault Mode VSS During fault counting, before Hiccup mode BOOT Charging NPOR State Latched? Reset Condition VCOMP High-Side MOSFET Low-Side MOSFET Output overcurrent, VFB< 200 mV Hiccup, after
120 OCP
ILIM, then pulled low for hiccup fOSC / 4 due to VFB < 200 mV, responds to VCOMP Can be activated if VBOOT is too low Not affected Depends on VOUT No Automatic, after remove the short Output overcurrent, VFB > 400 mV Hiccup, after ILIM, then pulled low for hiccup fOSC due to VFB > 400 mV, responds to VCOMP Can be activated if VBOOT is too low Not affected Depends on VOUT No Automatic, after decrease load current Boot capacitor open/missing (BOOTOV) Hiccup, after
7 BOOTOV
Automatic, after replace capacitor Boot capacitor shorted (BOOTUV) Hiccup, after
120 BOOTUV
Not affected, pulled low for hiccup Forced off when BOOTUV fault occurs Forced off only during hiccup Off only during hiccup Depends on VOUT No Automatic, after unshort capacitor Asynchronous diode missing Hiccup after 1 fault Pulled low for hiccup Forced of f after 1 fault Can be activated if VBOOT is too low Not affected Depends on VOUT No Automatic, after install diode Asynchronous diode (or SW) hard short to ground Hiccup after 1 fault Pulled low for hiccup Forced of f after 1 fault Can be activated if VBOOT is too low Not affected Depends on VOUT No Automatic, after remove short Asynchronous diode (or SW) soft short to ground Hiccup, after ILIM, then pulled low for hiccup Active, responds to VCOMP Can be activated if VBOOT is too low Not affected Depends on VOUT No Automatic, after remove short FB pin open (FB floats high) Begins to ramp up for soft start Transitions low via loop response Forced off by low VCOMP Active during tOFF(MIN)PWM Off when VFB is too high Pulled low when VFB is too high No Automatic, after connect FB pin Output overvoltage (VFB > 880 mV) Not af fected Transitions low via loop response Forced off by low VCOMP Active during tOFF(MIN)PWM Off when VFB is too high Pulled low when VFB is too high No Automatic, after VFB returns to normal range Output undervoltage Not affected Transitions high via loop response Active, responds to VCOMP Can be activated if VBOOT is too low Not affected Pulled low when VFB is too low No Automatic, after VFB returns to normal range Thermal shutdown Pulled low and latched until VSS < VSSRST Pulled low and latched until VSS < VSSRST Forced off by low VCOMP Disabled Off Pulled low No Automatic, after part cools down VREG or BIAS overvoltage (REGOV) Not affected Transitions low via loop response Forced off by low VCOMP Active during tOFF(MIN)PWM Off Pulled low No Automatic, VREG or BIAS to normal range
Wide Input Voltage, 2.4 MHz, 2.5 A Asynchronous Buck Regulator With Low-IQ Standby, Sleep Mode, External Synchronization, and NPOR OutputA8580 Allegro MicroSystems, LLC Worcester, Massachusetts 01615-0036 U.S.A. Figure 13: Operation with SLEEPn = high and PWM/PFMn = high (PWM mode)
Wide Input Voltage, 2.4 MHz, 2.5 A Asynchronous Buck Regulator With Low-IQ Standby, Sleep Mode, External Synchronization, and NPOR OutputA8580 Allegro MicroSystems, LLC Worcester, Massachusetts 01615-0036 U.S.A. Figure 14: Operation with SLEEPn = high and PWM/PFMn = low (Low-IQ PFM mode and transition to Low-IP PWM mode) ~500mV~500mV~500mV BOOT FAULTS LOW-IP PWMLOW-IP PWMPWM DIODE or SW FAULTS MODE PWM/ PFMn TSD OC HIC_EN HICCUP OC FAULT BOOT FAULT VIN VOUT SS COMP DIODE FAULT SW SS LO_IQ HICCUPOC FSWFSW SS SS LO_IQ S S LO_IQ PWMOC HICCUP FSW LO_IQHICC UP HICCUP SS SS S S HICC UP SS HI C SS HI C FSW SS>2.3V • FB>0.74V x7 OV x120 UV TO 2.3V FROM 2.3V TO 2.3V FROM 2.3V TO 2.3V FROM 2.3V TO 2.3V FROM 2.3V LOW-IP PWM 2048 2048 OFF Vout shorted to GND x120 SLEEPn FSW/4 SS>2.3V • FB>0.74V FSW/4 then FSW/2 FSW/4 then FSW/2 FSW/4 then FSW/2 FSW/4 FSW/4 FSW/4 FSW/4 FSW/4 x7 OV x120 UV x7 OV x120 UV HICCUP ~500mV x120 NPOR 7.5ms 7.5ms 7.5ms 7.5ms 2048 Note : NPOR=1 already, so VSS>HIC/PFMEN starts the 2048 PFM delay counter SS>2.3V • FB>0.74V FSW FSW/4 then FSW/2 2048 SS>2.3V • FB>0.74V Note: Faster SS shown here , so NPOR↑ starts the 2048 PFM delay counter , instead of VSS
Wide Input Voltage, 2.4 MHz, 2.5 A Asynchronous Buck Regulator With Low-IQ Standby, Sleep Mode, External Synchronization, and NPOR OutputA8580 Allegro MicroSystems, LLC Worcester, Massachusetts 01615-0036 U.S.A. Design and Component Selection SETTING THE OUTPUT VOLTAGE (VOUT) The output voltage of the regulator is determined by connecting a resistor divider from the output node (VOUT) to the FB pin as shown in Figure 15. There are trade-offs when choosing the value of the feedback resistors. If the series combination (RFB1 + RFB2) is too low, then the light load efficiency of the regula- tor will be reduced. So to maximize the efficiency, it is best to choose higher values of resistors. On the other hand, if the paral- lel combination (RFB1 // RFB2) is too high, then the regulator may be susceptible to noise coupling onto the FB pin. The feedback resistors must satisfy the ratio shown in the follow- ing equation to produce the target output voltage, V OUT : = – 10.8 (V) VOUT RFB2 RFB1 (1) Compared to typical buck regulators, a PFM capable buck regulator presents some unique challenges when determining its feedback divider. This resistor divider must draw minimal current from VOUT or it will reduce the efficiency during Low -IQ PFM operation. With this in mind, Allegro recommends the resistor values show in Table 3 on page 34. For Low-IQ PFM mode, a feedforward capacitor (CFB) should be connected in parallel with RFB1, as shown in Figure 16. The purpose of this capacitor is to of fset any stray capacitance (CSTRAY) from the FB pin to ground. Without CFB, the stray capacitance and the relatively high resistor values used for the feedback network form a low pass filter and introduce lag to the Low -IQ PFM feedback path. The feedforward capacitor helps to maintain sensitivity during Low-IQ PFM mode and to assure the output voltage ripple is minimized. In general, CFB should be calculated as: CFB > (1.5 × CSTRAY) × ( RFB2 / RFB1 ) (2) where CSTRAY is typically 15 to 25 pF. PWM BASE SWITCHING FREQUENCY (FOSC, RFSET) The PWM base switching frequency, fOSC, is set by connecting a resistor from the FSET pin to ground. Figure 17 is a graph show- ing the relationship between the typical switching frequency and the FSET resistor. The base frequency is the output frequency,
APPLICATION INFORMATION
Figure 15: Connecting a Feedback Resistor Divider to Set the Output Voltage Figure 16: Addition of CFB to Cancel Stray Capacitance at the FB Pin in PFM Mode RFB1 RFB2 VOUT FB PIN RFB1 RFB2 VOUT FB PIN CSTRAY 15 to 25 pF CFB 0.00 0.25 0.50 0.75 1.00 1.25 1.50 1.75 2.00 2.25 2.50 Frequency (MHz) RFSET (kΩ) Figure 17: PWM Switching Frequency versus RFSET
Wide Input Voltage, 2.4 MHz, 2.5 A Asynchronous Buck Regulator With Low-IQ Standby, Sleep Mode, External Synchronization, and NPOR OutputA8580 Allegro MicroSystems, LLC Worcester, Massachusetts 01615-0036 U.S.A. fSW , when PWMPFMn is high (no external clocking signal). For a given base switching frequency ( fOSC ), the FSET resistor can be calculated as follows: = – 2.75fOSC 26385RFSET (3) where fOSC is in kHz and RFSET is in kΩ. When the PWM base switching frequency is chosen the designer should be aware of the minimum controllable on-time, t ON(MIN)PWM of the A8580. If the system required on-time is less than the A8580 minimum controllable on-time, switch node jitter occurs and the output voltage will have increased ripple or oscil- lations. The PWM base switching frequency required should be calcu- lated as follows: <fOSC VOUT tON(MIN)PWM × VIN(MAX)REQ (4) where VOUT is the output voltage, tON(MIN)PWM is the minimum controllable on-time of the A8580 (95 ns (typ), 135 ns (max)), and VIN(MAX)REQ is the maximum required operational input voltage (not the peak surge voltage). If the A8580 PWM synchronization function is employed, then the base switching frequency should be chosen such that jitter will not result at the maximum synchronized switching fre- quency, determined from equation 4: <fOSC 0.66 × VOUT tON(MIN)PWM × VIN(MAX)REQ (5) OUTPUT INDUCTOR (LO) For a peak current mode regulator it is common knowledge that, without adequate slope compensation, the system will become unstable when the duty cycle is near or above 50%. However, the slope compensation in the A8580 is a fixed value (S E). Therefore, it is important to calculate an inductor value such that the falling slope of the inductor current (SF) will work well with the A8580 slope compensation. The following equation can be used to cal- culate a range of values for the output inductor based on the well known approach of providing slope compensation that matches 50% to 100% of the falling slope of the inductor current: ≤ ≤LO2 × SE VOUT + Vf SE VOUT + Vf (6) where Vf is the forward voltage of the asynchronous diode, and LO is in µH. In equation 6, the slope compensation (SE ) is a function of switching frequency according the following: =SE 0.23 × fOSC2 + 0.63 × fOSC + 0.038 (7) where SE is in A/µs and fOSC is in MHz. More recently, Dr. Raymond Ridley presented a formula to calcu- late the amount of slope compensation required to critically damp the double poles at half the PWM switching frequency: ≥LO 1–V+ VOUT f SE 0.18 D = 1– ( (min) )V+ VIN fV+ VOUT f V+ VOUT fSE 0.18 × (8) This formula allows the inclusion of the duty cycle (D), which should be calculated at the minimum input voltage to insure optimal stability. Also, to avoid dropout (that is, saturation of the buck regulator), V IN(min) must be approximately 1 to 1.5 V above VOUT when calculating the inductor value with equation 8. If equations 7 or 8 yield an inductor value that is not a standard value, then the next highest available value should be used. The final inductor value should allow for 10% to 20% of initial toler ance and 20% to 30% of inductor saturation. The saturation current of the inductor should be higher than the peak current capability of the A8580. Ideally, for output short cir- cuit conditions, the inductor should not saturate even at the high-
Wide Input Voltage, 2.4 MHz, 2.5 A Asynchronous Buck Regulator With Low-IQ Standby, Sleep Mode, External Synchronization, and NPOR OutputA8580 Allegro MicroSystems, LLC Worcester, Massachusetts 01615-0036 U.S.A. est pulse-by-pulse current limit at minimum duty cycle, 4.6 A. This may be too costly. At the very least, the inductor should not saturate at the peak operating current according to the following: =IPEAK 4.1 – SE × (VOUT+Vf ) 1.15 × fOSC × (VIN(max)+V f ) (9) where VIN(max) is the maximum continuous input voltage, such as 18 V (not a sur ge voltage, such as 40 V). Starting with equation 9, and subtracting half of the inductor ripple current, provides us with an interesting equation to predict the typical DC load capability of the regulator at a given duty cycle (D): =IOUT(DC) 4.1 – SE× D fOSC 2 × fOSC × LO VOUT × (1– D) (10) After an inductor is chosen, it should be tested during output short circuit conditions. The inductor current should be monitored using a current probe. A good design would ensure neither the inductor nor the regulator are damaged when the output is shorted to ground at maximum input voltage and the highest expected ambient temperature. OUTPUT CAPACITORS The output capacitors filter the output voltage to provide an acceptable level of ripple voltage and they store energy to help maintain voltage regulation during a load transient. The voltage rating of the output capacitors must support the output voltage with sufficient design margin. The output voltage ripple (ΔVOUT ) is a function of the output capacitor parameters: COUT , ESRCOUT , and ESLCOUT : =∆VOUT ∆IL × ESRCOUT ∆IL × ESLCOUT VIN–VOUT LO 8 fSWCOUT (11) The type of output capacitors will determine which terms of equation 11 are dominant. For ceramic output capacitors the ESR- COUT and ESLCOUT are virtually zero, so the output voltage ripple will be dominated by the third term of equation 11: =∆VOUT ∆IL 8 fSWCOUT (12) To reduce the voltage ripple of a design using ceramic output capacitors, simply: increase the total capacitance, reduce the inductor current ripple (that is, increase the inductor value), or increase the switching frequency. For electrolytic output capacitors the value of capacitance will be relatively high, so the third term in equation 11 will be very small. The output voltage ripple will be determined primarily by the first two terms of equation 11: =∆VOUT ∆IL × ESRCOUT × ESLCOUT VIN–VOUT LO (13) To reduce the voltage ripple of a design using electrolytic output capacitors, simply: decrease the equivalent ESR CO and ESLCO by using a high(er) quality capacitor, or add more capacitors in parallel, or reduce the inductor current ripple (that is, increase the inductor value). The ESR of some electrolytic capacitors can be quite high so Allegro recommends choosing a quality capacitor for which the ESR or the total impedance is clearly documented in the data- sheet. Also, the ESR of electrolytic capacitors usually increases significantly at cold ambients, as much as 10×, which increases the output voltage ripple and, in most cases, reduces the stability of the system. The transient response of the regulator depends on the quantity and type of output capacitors. In general, minimizing the ESR of the output capacitance will result in a better transient response. The ESR can be minimized by simply adding more capacitors in parallel or by using higher quality capacitors. At the instant of a fast load transient (di/dt), the output voltage will change by the amount: = × +∆VOUT ∆ILOAD di dt ESLCOUTESRCOUT (14)
Wide Input Voltage, 2.4 MHz, 2.5 A Asynchronous Buck Regulator With Low-IQ Standby, Sleep Mode, External Synchronization, and NPOR OutputA8580 Allegro MicroSystems, LLC Worcester, Massachusetts 01615-0036 U.S.A. After the load transient occurs, the output voltage will deviate from its nominal value for a short time. This time will depend on the system bandwidth, the output inductor value, and output capacitance. Eventually, the error amplifier will bring the output voltage back to its nominal value. The speed at which the error amplifier brings the output voltage back to its setpoint depends mainly on the closed-loop bandwidth of the system. A higher bandwidth usually results in a shorter time to return to the nominal voltage. However, with a higher bandwidth system, it may be more difficult to obtain acceptable gain and phase margins. Selection of the compensation com- ponents (RZ, CZ, and CP) are discussed in more detail in the Compensation Components section of this datasheet. LOW -IQ PFM OUTPUT VOLTAGE RIPPLE CALCULATION After choosing an output inductor and output capacitor(s), its important to calculate the output voltage ripple (ΔVOUT (PFM)) that will occur during Low-IQ PFM mode. With ceramic output capacitors the output voltage ripple in PWM mode is usually negligible, but that is not the case during Low -IQ PFM mode. First, calculate the high-side MOSFET on-time and off-time. The on-time is defined as the time it takes for the inductor current to reach the peak current threshold, I PEAK(LO_IQ) : =tON VIN – VOUT – IPEAK(LO_IQ) × ( RDS(on)HS + DCRLO ) IPEAK(LO_IQ) × LO (15) Where RDS(on) is the on-resistance (110 mΩ (typ)) of the high- side MOSFET and DCRLO is the DC resistance of the output inductor, LO. For relatively low input voltages, the on-time dur- ing Low-IQ PFM mode is internally limited to about 4.1 µs. The of f-time is defined as the time it takes for the inductor cur- rent to decay from IPEAK(LO_IQ) to 0 A: =tOFF IPEAK(LO_IQ) × LO VOUT+Vf (16) Finally, the Low-IQ PFM output voltage ripple can be calculated: =∆VOUT(LO_IQ) IPEAK(LO_IQ) × (tON + tOFF) 2 × COUT (17) If the Low-IQ PFM output voltage ripple appears to be too high, then the output capacitance should be increased and/or the output inductance should be decreased. Decreasing the inductor value has the drawback of increasing the ripple current, so a higher load current will be required to transition from discontinuous conduc tion mode (DCM) to continuous conduction mode (CCM). This might not be acceptable. In general, the Low -IQ PFM output voltage ripple increases as the input voltage decreases. Also, from equation 15, note that tON increases as the VOUT / VIN ratio increases (that is, as VIN decreases). If the VOUT / VIN ratio is too high, the system is not able to achieve IPEAK(LO_IQ) in only one PFM pulse. In this case the on-time is limited to approximately 4.1 µs and a second PFM pulse is required, about tOFF(PFM) later, as shown in Figure 5. INPUT CAPACITORS Three factors should be considered when choosing the input capacitors. First, they must be chosen to support the maximum expected input surge voltage with adequate design margin. Second, the capacitor rms current rating must be higher than the expected rms input current to the regulator. Third, they must have enough capacitance and a low enough ESR to limit the input voltage dV/dt to something much less than the hysteresis of the VIN pin UVLO circuitry ( VINUV(HYS) , nominally 400 mV for the A8580), at maximum loading and minimum input voltage. The input capacitors must deliver the rms current according to: = ×Irms IOUT D (1– D) (18) 0.55 0.50 0.45 0.40 0.35 0.30 0.25 0.20 0.15 0.10 0.05 0 10 20 30 50 60 70 80 100 9040 Duty Cycle (%) Ir m s / IOUT Figure 18: Input Capacitor Ripple versus Duty Cycle
Wide Input Voltage, 2.4 MHz, 2.5 A Asynchronous Buck Regulator With Low-IQ Standby, Sleep Mode, External Synchronization, and NPOR OutputA8580 Allegro MicroSystems, LLC Worcester, Massachusetts 01615-0036 U.S.A. where the duty cycle is: D ≈ (VOUT+ Vf ) / ( VIN + Vf ) (19) and Vf is the forward voltage of the asynchronous diode, D1 . Figure 18 shows the normalized input capacitor rms current versus duty cycle. To use this graph, simply find the operational duty cycle (D) on the x-axis and determine the input/output cur- rent multiplier on the y-axis. For example, at a 20% duty cycle, the input/output current multiplier is 0.40. Therefore, if the regulator is delivering 2.5 A of steady-state load current, the input capacitor(s) must support 0.40 × 2.5 A, or 1.0 Arms. The input capacitor(s) must limit the voltage deviations at the VIN pin to something significantly less than the A8580 VIN pin UVLO hysteresis during maximum load and minimum input voltage. The minimum input capacitance can be calculated as follows: ≥ × × × CIN IOUT ∆VIN(MIN)fOSC0.85 ×D (1– D) (20) where ΔVIN(MIN) is chosen to be much less than the hysteresis of the VIN pin UVLO comparator (ΔVIN(MIN) ≤ 150 mV is recom - mended). The D × (1-D) term in equation 20 has an absolute maximum value of 0.25 at 50% duty cycle. So, for example, a very conser- vative design, based on: IOUT = 2.5 A, fOSC = 85% of 425 kHz, D × (1-D) = 0.25, and ΔVIN = 150 mV , yields: ≥ =× CIN 361 (kHz) 150 (mV) A good design should consider the DC bias effect on a ceramic capacitor: as the applied voltage approaches the rated value, the capacitance value decreases. This effect is very pronounced with the Y5V and Z5U temperature characteristic devices (as much as 90% reduction) so these types should be avoided. The X5R and X7R type capacitors should be the primary choices due to their stability versus both DC bias and temperature. For all ceramic capacitors, the DC bias effect is even more pro- nounced on smaller sizes of device case, so a good design uses the largest affordable case size (such as 1206 or 1210). Also, it is advisable to select input capacitors with plenty of design margin in the voltage rating to accommodate the worst case transient input voltage (such as a load dump as high as 40 V for automo- tive applications). ASYNCHRONOUS DIODE (D1) There are three requirements for the asynchronous diode. First, the asynchronous diode must be able to withstand the regulator input voltage when the high-side MOSFET is on. Therefore, one should choose a diode with a reverse voltage rating ( VR ) higher than the maximum expected input voltage (that is, the surge volt- age). Second, the forward voltage of the diode ( Vf ) should be mini- mized or the regulator efficiency suffers. Also if Vf is too high, the A8580 missing diode protection function could be falsely activated. A Schottky type diode that can maintain a very low V f when the regulator output is shorted to ground, at the coldest ambient temperature, is highly recommended. Third, the asynchronous diode must conduct the output current when the high-side MOSFET is turned off. Therefore, the average forward current rating of this diode (I f (A VG)) must be high enough to deliver the load current according to If (AVG) ≥ IOUT(MAX) ( 1 – DMIN ) (21) where DMIN is the minimum duty cycle defined in equation 19, and IOUT(MAX) is the maximum continuous output current of the regulator. BOOTSTRAP CAPACITOR A bootstrap capacitor must be connected between the BOOT and SW pins to provide the floating gate drive to the high-side MOS- FET. Usually, 47 nF is an adequate value. This capacitor should be a high-quality ceramic capacitor, such as an X5R or X7R, with a voltage rating of at least 16 V . The A8580 incorporates a 10 Ω low-side MOSFET to ensure that the bootstrap capacitor is always charged, even when the regula tor is lightly loaded or pre-biased. SOFT START AND HICCUP MODE TIMING (CSS) The soft start time of the A8580 is determined by the value of the capacitance at the soft start pin, CSS . When the A8580 is enabled, the voltage at the soft start pin starts from 0 V and is char ged by the soft start current, ISSSU . However, PWM switching does not begin instantly because the voltage at the soft start pin must rise
Worcester, Massachusetts 01615-0036 U.S.A. Figure 19. This phenomena is more pronounced when using high value electrolytic type output capacitors. capacitance during soft start (recommended: 0.1 A < ICO < 0.3 A).
0.1 A and increasing it only if the soft start time is too slow
and optimize the transient response.
Wide Input Voltage, 2.4 MHz, 2.5 A Asynchronous Buck Regulator With Low-IQ Standby, Sleep Mode, External Synchronization, and NPOR OutputA8580 Allegro MicroSystems, LLC Worcester, Massachusetts 01615-0036 U.S.A. =fZ1 COUTESR× ×2 (29) For a design with very low-ESR type output capacitors (such as ceramic or OS-CON™ output capacitors), the ESR zero (fZ1 ) is usually at a very high frequency, so it can be ignored. On the other hand, if the ESR zero falls below or near the 0 dB crossover frequency of the system (as is the case with electrolytic output capacitors), then it should be cancelled by the pole formed by the CP capacitor and the RZ resistor (discussed and identified later as fP3). A Bode plot of the control-to-output transfer function for the configuration shown in Typical Application Schematic B (V OUT = 5.0 V , IOUT = 2.5 A, RL = 2 Ω) is shown in Figure 20. The pole at fP1 can easily be seen at 1.9 kHz while the ESR zero (fZ1) occurs at a very high frequency, 636 kHz (this is typical for a design using ceramic output capacitors). Note: There is more than 90° of total phase shift because of the double-pole at half the switching frequency. Next, consider the feedback resistor divider (RFB1 and RFB2), and the error amplifier (g m) and compensation network RZ-CZ-CP. It greatly simplifies the transfer function deriva- tion if R O >> RZ , and CZ >> CP . In most cases, RO > 2 MΩ, 1 kΩ < RZ < 100 kΩ, 220 pF < CZ < 47 nF, and CP < 50 pF, so the following equations are very accurate. The low frequency gain of the control section (GC(0Hz)) is formed by the feedback resistor divider and the error amplifier. It can be calculated using: = × ×GC(0Hz) RFB2 RORFB1+RFB2 gm = × × VFB ROVOUT gm = × VFB VOUT AVOL (30) where VOUT is the output voltage, VFB is the reference voltage (0.8 V), gm is the error amplifier transconductance (750 µA/V ), and RO is the error amplifier output impedance (AVOL/gm ). The transfer function of the Type-II compensated error amplifier has a (very) low frequency pole (fP2 ) dominated by the output error amplifier output impedance (RO) and the CZ compensation capacitor: =fP2 CZRO× ×2 (31) The transfer function of the Type-II compensated error amplifier also has frequency zero (f Z2) dominated by the RZ resistor and the CZ capacitor: =fZ2 CZRZ× ×2 (32) Lastly, the transfer function of the Type-II compensated error amplifier has a (very) high frequency pole (f P3) dominated by the RZ resistor and the CP capacitor: =fP3 CPRZ× ×2 (33) A Bode plot of the error amplifier and its compensation network is shown in Figure 21, f P2 , fP3 , and fZ2 are indicated on the mag- -20 -40 -60 180 -90 -18010 1 106105104103102 Frequency (Hz) Phase (°) Gain (dB) Double Pole at 212.5 kHz fP1 = 1.9 kHz fZ1 = 636 kHz GCO(0Hz) = 15.1 dB Figure 20: Control-to-Output Bode Plot
Worcester, Massachusetts 01615-0036 U.S.A. slow transient recovery time, as will be shown later. to-output and the compensated error amplifier (figure 22). design considerations provided above.
- Choose the system bandwidth (fC ). This is the frequency at
generally makes it easier to obtain higher gain and phase margins.
- Determine the frequency of the pole (fP1). This pole is formed
- Calculate a range of values for the CZ capacitor. Use the fol-
Figure 22. Bode Plot of the Complete System (Red
Wide Input Voltage, 2.4 MHz, 2.5 A Asynchronous Buck Regulator With Low-IQ Standby, Sleep Mode, External Synchronization, and NPOR OutputA8580 Allegro MicroSystems, LLC Worcester, Massachusetts 01615-0036 U.S.A. 69° phase margin) and a system with fZ2 at 1/4 the crossover fre- quency (15 kHz). The system with fZ2 at 15 kHz has 60° of phase margin, but recovers much faster (≈3×) than the other system. 5. Calculate the frequency of the ESR zero (fZ1) formed by the output capacitor(s). Use equation 29 (repeated here): =fZ1 COUTESR× ×2 If fZ1 is at least one decade higher than the target crossover frequency (fC) then fZ1 can be ignored. This is usually the case for a design using ceramic output capacitors. Use equation 33 to calculate the value of CP by setting fP3 to either 5 × fC or fSW / 2, whichever is higher. Alternatively , if fZ1 is near or below the target crossover fre- quency (fC), then use equation 33 to calculate the value of CP by setting fP3 equal to fZ1. This is usually the case for a design using high ESR electrolytic output capacitors. 5.00 4.99 4.98 4.97 4.96 4.95 4.94 4.93 40 80 120 Time (µs) 160 200 240 Voltage (V) fZ2 = 15 kHz fZ2 = 3.8 kHz Figure 23: Transient Recovery Comparison for fZ2 at 3.8 kHz / 69° and 15 kHz / 60°
Wide Input Voltage, 2.4 MHz, 2.5 A Asynchronous Buck Regulator With Low-IQ Standby, Sleep Mode, External Synchronization, and NPOR OutputA8580 Allegro MicroSystems, LLC Worcester, Massachusetts 01615-0036 U.S.A. Table 3: Recommended Component Values VOUT (V) fSW (MHz) RFSET (kΩ) LO (µH) CO2 (µF) RFB1 (kΩ) RFB2 (kΩ) CFB (pF) RZ + CZ // CP BIAS Pin ModesRZ (kΩ) CZ (pF) CP (pF) 1.51 0.425 59.0 3.3 8.2 40 147 47.0 10 26.1 560 15 Connected to VOUT PWM and PFM 5.0 10 50 221 + 0.499 42.2 8 49.9 270 8 Connected to VOUT PWM and PFM LDO PWM and PFM 3.3 23.7 3.3 20 147 47.0 10 18.2 560 15 Connected to VOUT PWM and PFM VOUT PWM and PFM LDO PWM and PFM 3.3 10.5 1.5 10 147 47.0 10 11.5 680 15 Connected to VOUT PWM and PFM VOUT PWM and PFM LDO PWM and PFM 1If BIAS is not connected to VOUT, then the minimum external load must be ≥75 µA at all temperatures. No load operation is okay at approximately 25ºC to 75ºC only. 2Negative tolerance and DC-bias effect must be considered when choosing components to obtain CO.
Wide Input Voltage, 2.4 MHz, 2.5 A Asynchronous Buck Regulator With Low-IQ Standby, Sleep Mode, External Synchronization, and NPOR OutputA8580 Allegro MicroSystems, LLC Worcester, Massachusetts 01615-0036 U.S.A. Power Dissipation and Thermal Calculations The power dissipated in the A8580 is the sum of the power dis- sipated from the VIN supply current (PIN), the power dissipated due to the switching of the high-side power MOSFET (PSW ), the power dissipated due to the rms current being conducted by the high-side power MOSFET (P COND ), and the power dissipated by the gate driver (PDRIVER). The power dissipated from the VIN supply current can be calcu- lated using the following equation: PIN = VIN × IQ + (VIN – VGS) × QG × fSW (36) where VIN is the input voltage, IQ is the input quiescent current drawn by the A8580 (nomi- nally 2.5 mA), VGS is the MOSFET gate drive voltage (typically 5 V), QG is the MOSFET gate char ge (approximately 2.5 nC), and fSW is the PWM switching frequency. The power dissipated by the high-side MOSFET during PWM switching can be calculated using the following equation: =PSW VIN IOUT fSW(tr + tf )× × × (37) where VIN is the input voltage, IOUT is the regulator output current, fSW is the PWM switching frequency, and tr and tf are the rise and fall times measured at the SW node. The exact rise and fall times at the SW node depend on the external components and PCB layout so each design should be measured at full load. Approximate values for both t r and tf range from 10 to 15 ns. The power dissipated by the internal high-side MOSFET while it is conducting can be calculated using the following equation: =PCOND Irms(FET) RDS(on)HS VOUT+Vf VIN+Vf × + 12 ∆IL IOUT = RDS(on)HS× (38) where IOUT is the regulator output current, ΔIL is the peak-to-peak inductor ripple current, RDS(on)HS is the on-resistance of the high-side MOSFET, and Vf is the forward voltage of the asynchronous diode. The RDS(on)of the high-side MOSFET has some initial tolerance plus an increase from self-heating and elevated ambient tempera- tures. A conservative design should accommodate an R DS(on) with at least a 15% initial tolerance plus 0.39%/°C increase due to temperature. The sum of the power dissipated by the internal gate driver can be calculated using the following equation: PDRIVER = QG × VGS × fSW (39) where VGS is the gate drive voltage (typically 5 V), QG is the gate charge to drive MOSFET to VGS = 5 V (about 2.5 nC), and fSW is the PWM switching frequency. Finally, the total power dissipated (PTOTAL) is the sum of the previous equations: PTOTAL = PIN + PSW + PCOND + PDRIVER (40) The average junction temperature can be calculated with the fol- lowing equation: TJ = PTOTAL + RθJA + TA (41) where PTOTAL is the total power dissipated as described in equation 40, RθJA is the junction-to-ambient thermal resistance (34°C/W on a 4-layer PCB), and TA is the ambient temperature. The maximum junction temperature will be dependent on how efficiently heat can be transferred from the PCB to ambient air. It is critical that the thermal pad on the bottom of the IC should be connected to a at least one ground plane using multiple vias. As with any regulator, there are limits to the amount of heat that can be dissipated before risking thermal shutdown. There are tradeoffs between: ambient operating temperature, input voltage, output voltage, output current, switching frequency, PCB thermal resistance, airflow, and other nearby heat sources. Even a small amount of airflow will reduce the junction temperature considerably.
Wide Input Voltage, 2.4 MHz, 2.5 A Asynchronous Buck Regulator With Low-IQ Standby, Sleep Mode, External Synchronization, and NPOR OutputA8580 Allegro MicroSystems, LLC Worcester, Massachusetts 01615-0036 U.S.A. PCB Component Placement and Routing A good PCB layout is critical if the A8580 is to provide clean, stable output voltages. Follow these guidelines to insure a good PCB layout. Figure 24 shows a typical buck converter schematic with the critical power paths/loops. Figure 25 shows an example PCB component placement and routing with the same critical power paths/loops as shown in the schematic. By far, the highest di/dt in the asynchronous buck regula tor occurs at the instant the high-side MOSFET turns on and the capacitance of the asynchronous Schottky diode (200 to 1000 pF) is quickly char ged to VIN . The ceramic input capacitors must deliver this fast, short pulse of cur- rent. Therefore the loop, from the ceramic input capacitors through the high-side MOSFET and into the asynchronous diode to ground, must be minimized. Ideally these compo- nents are all connected using only the top metal layer (that is, do not use vias to other power/signal layers). When the high-side MOSFET is on, current flows from the input supply and capacitors, through the high-side MOSFET into the load via the output inductor, and back to ground. This loop should be minimized and have relatively wide traces. When the high-side MOSFET is of f, free-wheeling current flows from ground, through the asynchronous diode, into the load via the output inductor, and back to ground. This loop should be minimized and have relatively wide traces. The voltage on the SW node transitions from 0 V to VIN very quickly and is the root cause of many noise issues. It is best to place the asynchronous diode and output inductor close to the A8580 to minimize the size of the SW polygon. Also, keep low level analog signals (like FB and COMP) away from the SW polygon. Place the feedback resistor divider (RFB1 and RFB2) very close to the FB pin. Ground this resistor divider as close as possible to the A8580. To have the highest output voltage accuracy , the output volt- age sense trace (from VOUT to RFB1) should be connected as close as possible to the load. Place the compensation components (RZ, CZ, and CP ) as close as possible to the COMP pin. Place vias to the GND plane as close as possible to these components. Place the soft start capacitor (CSS) as close as possible to the SS pin. Place a via to the GND plane as close as possible to this component. Place the boot strap capacitor (CBOOT) near the BOOT pin and keep the routing from this capacitor to the SW polygon as short as possible. 10. When connecting the input and output ceramic capacitors, use multiple vias to GND and place the vias as close as pos- sible to the pads of the components. 11. To minimize PCB losses and improve system ef ficiency, the input and output traces should be as wide as possible and be duplicated on multiple layers, if possible. 12. To improve thermal performance, place multiple vias to the GND plane around the anode of the asynchronous diode. 13. The thermal pad under the A8580 must connect to the GND plane using multiple vias. More vias will ensure the lowest junction temperature and highest ef ficiency. 14. EMI/EMC issues are always a concern. Allegro recommends having component locations for an RC snubber from SW to ground. The resistor should be 1206 size.
Wide Input Voltage, 2.4 MHz, 2.5 A Asynchronous Buck Regulator With Low-IQ Standby, Sleep Mode, External Synchronization, and NPOR OutputA8580 Allegro MicroSystems, LLC Worcester, Massachusetts 01615-0036 U.S.A. Figure 25: Example PCB Component Placement and Routing Loop 1 (red). At the instant Q1 turns on, Schottky diode D1, which is very capacitive, must be very quickly shut off (only 5 to 15 ns of charging time). This spike of charging current must come from the local input ceramic capacitor , CIN1. This spike of current is quite large and will be an EMI/EMC issue if loop 1 (red) is not minimized. Therefore, the input capacitor CIN1 and Schottky diode D1 must be placed be on the same (top) layer, be located near each other, and be grounded at virtually the same point on the PCB. Loop 2 (magenta). When Q1 is off, free-wheeling inductor current must flow from ground through diode D1 (SW will be at –V f ), into the output inductor, out to the load and return via ground. While Q1 is off, the voltage on the output capacitors decreases. The output capacitors and Schottky diode D1 should be placed on the same (top) layer, be located near each other, and be sharing a good, low inductance ground connection. Loop 3 (blue). When Q1 is on, current will flow from the input supply and input capacitors through the output inductor and into the load and the output capacitors. At this time the voltage on the output capacitors increases. CO3 LO VOUT CO4CO2CO1 SW CIN1CIN3 CIN2 Rsnub Csnub VIN LOAD 2 1 Figure 24: Typical Buck Converter with Critical Paths/Loops Shown
Wide Input Voltage, 2.4 MHz, 2.5 A Asynchronous Buck Regulator With Low-IQ Standby, Sleep Mode, External Synchronization, and NPOR OutputA8580 Allegro MicroSystems, LLC Worcester, Massachusetts 01615-0036 U.S.A. VOUTVin EN 1uF CSS 22nF RFB2 47K RFB1 147K CIN2 4.7uF 50V 1210 RFSET 59K Mode 2A/40V SMP RZ 26.1K CP 15pF CZ 560pF CFB 10pF RPU 10K 3.3V COUT = 38.2uF to 42.4uF total at 3.3V bias and 10% tolerance CIN1 4.7uF 50V 1210 CIN3 0.47uF 100V 0805 CIN4 47nF 50V 0603 NPORPWM/PFMn6 FSET8 VIN1 GND5 NPOR 7 COMP9 BOOT 16 SW 14 FB 10 BIAS 11 SLEEPn4 SS3 VREG12 VIN2 SW 15 GND13 CO3 0.47uF 100V 0805 CO4 47nF 50V 0603 CO1 22uF 16V X7R 1210 CO2 22uF 16V X7R 1210 CBOOT 47 nF LO 8.2 µH A8580 CO3 22uF 16V X7R 1210 COUT = 53.9uF to 59.9uF total at 5.0V bias and 10% toleranceRFB 499 VOUT EN Vin 1uF CSS 22nF RFB2 42.2K RFB1 221K CIN2 4.7uF 50V 1210 RFSET 59K Mode 2A/40V SMP RZ 49.9K CBOOT 47 nF CP 8.0pF CZ 270pF LO 10 µH RPU 10 kΩ CFB 8.0 pF 3.3 V CIN1 4.7uF 50V 1210 CIN3 0.47uF 100V 0805 CIN4 47nF 50V 0603 NPOR A8580 PWM/PFMn6 FSET8 VIN1 GND5 NPOR 7 COMP9 BOOT 16 SW 14 FB 10 BIAS 11 SLEEPn4 SS3 VREG12 VIN2 SW 15 GND13 CO4 0.47uF 100V 0805 CO5 47nF 50V 0603 CO1 22uF 16V X7R 1210 CO2 22uF 16V X7R 1210 Typical Application Schematic A. Configuration for VIN = 12 V , VOUT = 3.3 V, IOUT = 2.5 A at 425 kHz T ypical Application Schematic B. Configured for VIN = 12 V , VOUT = 5.0 V, IOUT = 2.5 A at 425 kHz Typical Applications Schematics
Wide Input Voltage, 2.4 MHz, 2.5 A Asynchronous Buck Regulator With Low-IQ Standby, Sleep Mode, External Synchronization, and NPOR OutputA8580 Allegro MicroSystems, LLC Worcester, Massachusetts 01615-0036 U.S.A. Figure 26: Package LP, 16-Pin TSSOP with Exposed Thermal Pad For Reference Only – Not for Tooling Use (Reference MO-153 ABT) Dimensions in millimeters. NOT TO SCALE Dimensions exclusive of mold flash, gate burrs, and dambar protrusions Exact case and lead configuration at supplier discretion within limits shown A
1.20 MAX
0.15 0.00 0.30 0.19 0.20 0.09 0.60 ±0.15
1.00 REF
C SEATING PLANE C0.10 16X
0.65 BSC
0.25 BSC
5.00 ±0.10 GAUGE PLANE SEATING PLANE A B B C D Exposed thermal pad (bottom surface); dimensions may vary with device 6.10 0.650.45 1.70 3.00 3.00 2 1 C D Branded Face
3 NOM
Terminal #1 mark area Reference land pattern layout (reference IPC7351 SOP65P640X110-17M); All pads a minimum of 0.20 mm from all adjacent pads; adjust as necessary to meet application process requirements and PCB layout tolerances; when mounting on a multilayer PCB, thermal vias at the exposed thermal pad land can improve thermal dissipation (reference EIA/JEDEC Standard JESD51-5) Branding scale and appearance at supplier discretion Standard Branding Reference View YYWW NNNNNNN LLLL = Device part number = Supplier emblem = Last two digits of year of manufacture = Week of manufacture = Characters 5-8 of lot number N Y W L Package Outline Drawing
Wide Input Voltage, 2.4 MHz, 2.5 A Asynchronous Buck Regulator With Low-IQ Standby, Sleep Mode, External Synchronization, and NPOR OutputA8580 Allegro MicroSystems, LLC Worcester, Massachusetts 01615-0036 U.S.A.
Revision History
4 January 20, 2014 Update Table 3
5 July 15, 2014 Updated Table 3 and reformatted document
6 September 9, 2014 Revised equation 8 on p. 26
7 February 11, 2015 Revised Table 2 and PWM Base Frequency section
8 December 5, 2016 Updated product status to Not for New Design
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