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Electronics Division
FCI USA LLC
Report EL-2011-04-020A CR-PE
Intermateability Testing, ATCS and FCI XCede® Connectors (XCede® is a registered trademark of the Amphenol Corp.)
01 May 2011
PURPOSE
ATCS and FCI XCede® connectors were subjected to intermateability testing. Tested product included ATCS gold plated receptacles and headers, FCI GXT™ plated receptacles and headers, and FCI gold plated headers.
CONCLUSIONS
The tested samples met the specified requirements.
SAMPLE DESCRIPTION
The test samples were composed of 4-pair connector modules. Each connector module was constructed of six (6) wafers, each wafer having 4 pairs of signal contacts. The header modules were in a vertical configuration; the receptacle modules were in a right angle configuration. The contact surfaces of the header terminals were lubricated. The details of the submitted test samples are given in the following table.
SUBMITTED SAMPLE DESCRIPTION
| Item | Description | Part # | Plating Type (µm) |
|---|---|---|---|
| 1 | FCI XCede® Receptacle Module | 10091799-101LF | GXT™ (0.76) / Ni (2.54) |
| 2 | FCI XCede® Receptacle Monoblock1 | 10091960-400LF | GXT™ (0.76) / Ni (2.54) |
| 3 | FCI XCede® Header Module | 10091767-00C-20DLF | GXT™ (0.76) / Ni (2.54) |
| 4 | FCI XCede® Header Module | 10091767-00C-20DLF | Au (0.76) / Ni (2.54) |
| 5 | ATCS XCede® Receptacle Module | 950-400A-B1D | Au (0.76) / Ni (1.27) |
| 6 | ATCS XCede® Receptacle Monoblock1 | AX400-00566 | Au (0.76) / Ni (1.27) |
| 7 | ATCS XCede® Header Module | 951400C20D | Au (0.76) / Ni (1.27) |
| 8 | ATCS XCede® Test Board | PCB444 Rev E | Immersion Sn |
1 Each receptacle monoblock consisted of 3 receptacle modules with a common organizer.
Each backplane test board held three (3) header modules; each daughter card test board held a single 3-module monoblock receptacle assembly. The test boards provided circuitry for low level contact resistance (LLCR) measurement of 120 positions per sample comprising 60 signal contacts, 51 wide ground contacts, and 9 narrow (end) ground contacts. Dielectric testing was conducted on single unmounted modules
The connectors were tested in all inter-mated combinations of ATCS and FCI receptacles with ATCS, FCI GXT™ plated, and FCI gold plated headers. The resulting sample sets are listed in the following table.
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SAMPLE SET DESCRIPTION
| Sample Set | Receptacle Identity | Header Identity |
| 1 | ATCS | ATCS |
| 2 | FCI | FCI, GXT™ Plated |
| 3 | FCI | ATCS |
| 4 | ATCS | FCI, GXT™ Plated |
| 5 | FCI | FCI, Au Plated |
| 6 | ATCS | FCI, Au Plated |
TEST DESCRIPTIONS
Test sequences are given in the following table.
| Clause # | Test Description | Grp. # 1 Temp Life | Grp. # 2a Dielectric | Grp. # 2b T Shock / Hmd | Grp. # 3 Vib / Shock | Grp. # 4 MFG |
|---|---|---|---|---|---|---|
| 1 | Visual Examination | 1,8 | 1,10 | 1,16 | 1,14 | 1,15 |
| 2 | Mating/Unmating Force | 2 | 2 | 2 | 7 | |
| 3 | LLCR1 | 3,5,7 | 3,5,7,9,11,13,15 | 3,5,7,9,11,13 | 2,4,6,8,10,12,14 | |
| 4 | Insulation Resistance | 2,5,8 | ||||
| 5 | DWV2 | 3,6,9 | ||||
| 6 | Thermal Shock | 4 | 6 | |||
| 7 | Humidity | 7 | 10 | |||
| 8 | Temperature Life | 6 | ||||
| 9 | Thermal Preconditioning | 6 | 5 | |||
| 10 | MFG3 | 9,11 | ||||
| 11 | Mechanical Shock | 8 | ||||
| 12 | Vibration | 10 | ||||
| 13 | Durability Preconditioning | 4 | 4 | 4 | 3 | |
| 14 | Durability | 12 | ||||
| 15 | Dust Application | 8 | ||||
| 16 | Reseat | 12 | 13 | |||
| 17 | Thermal Disturbance | 14 | ||||
| Sample Size per Sample Set | 3 | 3† | 3 | 3 | 3 | |
1 LLCR = Low Level Contact Resistance 2 DWV = Dielectric Withstanding Voltage 3 MFG = Mixed Flowing Gas † Individual Unmounted Modules (Mated throughout Test)
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TEST METHODS/REQUIREMENTS
| Clause # | Item | Test Method | Condition | Requirement |
|---|---|---|---|---|
| 1 | Visual Exam | EIA/ECA-364-18B | Visual | No Detrimental Condition |
| 2 | Mating Force Unmating Force | EIA/ECA-364-13D | Method A | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact |
| 3 | LLCR | EIA/ECA-364-23C | Option 1 | ≤ 55 mΩ Initial, ≤ 10 mΩ Change |
| 4 | Insulation Resistance | EIA/ECA-364-21D | 500 V DC | ≥ 1 GΩ |
| 5 | DWV | EIA-364-20D | Method B, Cond. 1, 750V AC rms | No Arc or Leakage ≥ 5 mA |
| 6 | Thermal Shock | EIA-364-32E | Method A, Cond. 2, Dur. A-1 | No Damage |
| 7 | Humidity | EIA-364-31C | Method 3 exc. Profile1 & Dur.2 | No Damage |
| 8 | Temperature Life | EIA-364-17B | Method A, Cond. 4, Dur. C: 500 hr | No Damage |
| 9 | Thermal Precond. | EIA-364-17B | Method A, Cond. 4, 72 hr | No Damage |
| 10 | MFG | EIA-364-65B | Class 2A, 7 days | No Damage |
| 11 | Mechanical Shock3 | EIA-364-27B | Cond. A | No Discontinuity7 > 1 µs |
| 12 | Vibration3 | EIA/ECA-364-28E | Cond. 5 exc. Freq.4, PSD5, Dur.6 | No Discontinuity7 > 1 µs |
| 13 | Durability Precond. | EIA-364-09C (EIA/ECA-364-13D) | 50 Cycles (Measure 1st 3 Cycles) | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact |
| 14 | Durability | EIA-364-09C (EIA/ECA-364-13D) | + 200 Cycles (Measure 1st 3 Cycles) | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact |
| 15 | Dust | EIA/ECA-364-91A | Composition 1 (Benign) | No Damage |
| 16 | Reseat | EIA/ECA-364-13D | Method A, 1 Cycle (Measure) | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact |
| 17 | Thermal Disturbance | EIA/ECA-364-110 | Cond. A, Dur. A | No Damage |
1 8 hr Cycle Profile: 2 hour Ramps, 2 hour Dwells 2 500 hour Test Duration 3 Samples were held rigidly during mechanical shock and vibration treatments to remove mass loading by the test boards. 4 Frequency was extended down to 10 Hz and truncated to a maximum of 500 Hz. 5 PSD was adjusted to yield an acceleration level of 5.3grms. 6 Duration was 2 hours. 7 Discontinuity Monitoring per EIA/ECA-364-46B
TEST RESULTS: ATCS Receptacle / ATCS Header
Group # 1 (Temperature Life) Test Results, ATCS Receptacle / ATCS Header
| Step # | Test | Requirement | Step Description | Result | Comments |
|---|---|---|---|---|---|
| 1 | Visual Exam | No Detrimental Cond. | Initial | No Detrimental Cond. | Pass |
| 2 | Mating Force Unmating Force | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact | Initial | 0.46 N/Contact Max. Mate 0.36 N/Contact Min. Unmate | NA NA |
| 3 | LLCR | ≤ 55 mΩ | Initial | 30 mΩ Max. | Pass |
| 4 | Durability Precond. | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact | Preconditioning | 0.56 N/Contact Max. Mate 0.38 N/Contact Min. Unmate | NA NA |
| 5 | LLCR | ≤ 10 mΩ Change | after Durability | 0.8 mΩ Max. Change | Pass |
| 6 | Temperature Life | No Damage | Temperature Life | No Damage | Pass |
| 7 | LLCR | ≤ 10 mΩ Change | Final | 2.5 mΩ Max. Change | Pass |
| 8 | Visual Exam | No Detrimental Cond. | Initial | No Detrimental Cond. | Pass |
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Group # 2a (Dielectric) Test Results, ATCS Receptacle / ATCS Header
| Step # | Test | Requirement | Step Description | Result | Comments |
|---|---|---|---|---|---|
| 1 | Visual Exam | No Detrimental Cond. | Initial | No Detrimental Cond. | Pass |
| 2 | Insulation Resistance | ≥ 1 GΩ | Initial | ≥ 1 GΩ | Pass |
| 3 | DWV | No Arc or Leak ≥ 5 mA | Initial | No Arc or Leak ≥ 5 mA | Pass |
| 4 | Thermal Shock | No Damage | Thermal Shock | No Damage | Pass |
| 5 | Insulation Resistance | ≥ 1 GΩ | after Thermal Shock | ≥ 1 GΩ | Pass |
| 6 | DWV | No Arc or Leak ≥ 5 mA | after Thermal Shock | No Arc or Leak ≥ 5 mA | Pass |
| 7 | Humidity | No Damage | Humidity | No Damage | Pass |
| 8 | Insulation Resistance | ≥ 1 GΩ | Final | ≥ 1 GΩ | Pass |
| 9 | DWV | No Arc or Leak ≥ 5 mA | Final | No Arc or Leak ≥ 5 mA | Pass |
| 10 | Visual Exam | No Detrimental Cond. | Final | No Detrimental Cond. | Pass |
Group # 2b (Thermal Shock / Humidity), ATCS Receptacle / ATCS Header
| Step # | Test | Requirement | Step Description | Result | Comments |
|---|---|---|---|---|---|
| 1 | Visual Exam | No Detrimental Cond. | Initial | No Detrimental Cond. | Pass |
| 2 | Mating Force Unmating Force | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact | Initial | 0.57 N/Contact Max. Mate 0.42 N/Contact Min. Unmate | NA NA |
| 3 | LLCR | ≤ 55 mΩ | Initial | 28 mΩ Max. | Pass |
| 4 | Durability Precond. | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact | Preconditioning | 0.44 N/Contact Max. Mate 0.35 N/Contact Min. Unmate | NA NA |
| 5 | LLCR | ≤ 10 mΩ Change | after Durability | 0.5 mΩ Max. Change | Pass |
| 6 | Thermal Shock | No Damage | Thermal Shock | No Damage | Pass |
| 7 | LLCR | ≤ 10 mΩ Change | after Thermal Shock | 2.4 mΩ Max. Change | Pass |
| 8 | Dust | No Damage | Dust | No Damage | Pass |
| 9 | LLCR | ≤ 10 mΩ Change | after Dust | 2.4 mΩ Max. Change | Pass |
| 10 | Humidity | No Damage | Humidity | No Damage | Pass |
| 11 | LLCR | ≤ 10 mΩ Change | after Humidity | 1.1 mΩ Max. Change | Pass |
| 12 | Reseat | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact | after Humidity | 0.41 N/Contact Max. Mate 0.42 N/Contact Min. Unmate | NA NA |
| 13 | LLCR | ≤ 10 mΩ Change | after Reseat | 1.3 mΩ Max. Change | Pass |
| 14 | Thermal Disturb | No Damage | Thermal Disturb | No Damage | Pass |
| 15 | LLCR | ≤ 10 mΩ Change | Final | 1.2 mΩ Max. Change | Pass |
| 16 | Visual Exam | No Detrimental Cond. | Final | No Detrimental Cond. | Pass |
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Group # 3 (Mechanical Shock / Vibration), ATCS Receptacle / ATCS Header
| Step # | Test | Requirement | Step Description | Result | Comments |
|---|---|---|---|---|---|
| 1 | Visual Exam | No Detrimental Cond. | Initial | No Detrimental Cond. | Pass |
| 2 | Mating Force Unmating Force | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact | Initial | 0.56 N/Contact Max. Mate 0.45 N/Contact Min. Unmate | NA NA |
| 3 | LLCR | ≤ 55 mΩ | Initial | 26 mΩ Max. | Pass |
| 4 | Durability Precond. | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact | Preconditioning | 0.48 N/Contact Max. Mate 0.41 N/Contact Min. Unmate | NA NA |
| 5 | LLCR | ≤ 10 mΩ Change | after Durability | 0.9 mΩ Max. Change | Pass |
| 6 | Thermal Precond. | No Damage | Preconditioning | No Damage | Pass |
| 7 | LLCR | ≤ 10 mΩ Change | after Preconditioning | 0.7 mΩ Max. Change | Pass |
| 8 | Mechanical Shock | No Discontinuity > 1 µs | Mechanical Shock | No Discontinuity > 1 µs | Pass |
| 9 | LLCR | ≤ 10 mΩ Change | after Mech. Shock | 1.9 mΩ Max. Change | Pass |
| 10 | Vibration | No Discontinuity > 1 µs | Vibration | No Discontinuity > 1 µs | Pass |
| 11 | LLCR | ≤ 10 mΩ Change | after Vibration | 2.0 mΩ Max. Change | Pass |
| 12 | Durability | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact | Durability | 0.25 N/Contact Max. Mate 0.15 N/Contact Min. Unmate | NA NA |
| 13 | LLCR | ≤ 10 mΩ Change | Final | 0.8 mΩ Max. Change | Pass |
| 14 | Visual Exam | No Detrimental Cond. | Final | No Detrimental Cond. | Pass |
Group # 4 (MFG), ATCS Receptacle / ATCS Header
| Step # | Test | Requirement | Step Description | Result | Comments |
|---|---|---|---|---|---|
| 1 | Visual Exam | No Detrimental Cond. | Initial | No Detrimental Cond. | Pass |
| 2 | LLCR | ≤ 55 mΩ | Initial | 28 mΩ Max. | Pass |
| 3 | Durability Precond. | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact | Preconditioning | 0.61 N/Contact Max. Mate 0.41 N/Contact Min. Unmate | NA NA |
| 4 | LLCR | ≤ 10 mΩ Change | after Durability | 1.5 mΩ Max. Change | Pass |
| 5 | Thermal Precond. | No Damage | Preconditioning | No Damage | Pass |
| 6 | LLCR | ≤ 10 mΩ Change | after Preconditioning | 1.2 mΩ Max. Change | Pass |
| 7 | Mating Force Unmating Force | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact | after Preconditioning | 0.33 N/Contact Max. Mate 0.26 N/Contact Min. Unmate | NA NA |
| 8 | LLCR | ≤ 10 mΩ Change | before MFG | 3.3 mΩ Max. Change | Pass |
| 9 | MFG | No Damage | 7 d Unmated Hdr & Rcpt | No Damage | Pass |
| 10 | LLCR | ≤ 10 mΩ Change | 7 d MFG | 3.5 mΩ Max. Change | Pass |
| 11 | MFG | No Damage | + 7 d Mated Connector Pair | No Damage | Pass |
| 12 | LLCR | ≤ 10 mΩ Change | 14 d MFG | 3.5 mΩ Max. Change | Pass |
| 13 | Reseat | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact | after MFG | 0.26 N/Contact Max. Mate 0.27 N/Contact Min. Unmate | NA NA |
| 14 | LLCR | ≤ 10 mΩ Change | Final | 2.9 mΩ Max. Change | Pass |
| 15 | Visual Exam | No Detrimental Cond. | Final | No Detrimental Cond. | Pass |
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FCI Receptacle / FCI GXT™ Plated Header
Group # 1 (Temperature Life) Test Results, FCI Receptacle / FCI GXT™ Plated Header
| Step # | Test | Requirement | Step Description | Result | Comments |
|---|---|---|---|---|---|
| 1 | Visual Exam | No Detrimental Cond. | Initial | No Detrimental Cond. | Pass |
| 2 | Mating Force Unmating Force | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact | Initial | 0.43 N/Contact Max. Mate 0.28 N/Contact Min. Unmate | NA NA |
| 3 | LLCR | ≤ 55 mΩ | Initial | 29 mΩ Max. | Pass |
| 4 | Durability Precond. | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact | Preconditioning | 0.49 N/Contact Max. Mate 0.33 N/Contact Min. Unmate | NA NA |
| 5 | LLCR | ≤ 10 mΩ Change | after Durability | 0.5 mΩ Max. Change | Pass |
| 6 | Temperature Life | No Damage | Temperature Life | No Damage | Pass |
| 7 | LLCR | ≤ 10 mΩ Change | Final | 7.3 mΩ Max. Change | Pass |
| 8 | Visual Exam | No Detrimental Cond. | Initial | No Detrimental Cond. | Pass |
Group # 2a (Dielectric) Test Results, FCI Receptacle / FCI GXT™ Plated Header
| Step # | Test | Requirement | Step Description | Result | Comments |
|---|---|---|---|---|---|
| 1 | Visual Exam | No Detrimental Cond. | Initial | No Detrimental Cond. | Pass |
| 2 | Insulation Resistance | ≥ 1 GΩ | Initial | ≥ 1 GΩ | Pass |
| 3 | DWV | No Arc or Leak ≥ 5 mA | Initial | No Arc or Leak ≥ 5 mA | Pass |
| 4 | Thermal Shock | No Damage | Thermal Shock | No Damage | Pass |
| 5 | Insulation Resistance | ≥ 1 GΩ | after Thermal Shock | ≥ 1 GΩ | Pass |
| 6 | DWV | No Arc or Leak ≥ 5 mA | after Thermal Shock | No Arc or Leak ≥ 5 mA | Pass |
| 7 | Humidity | No Damage | Humidity | No Damage | Pass |
| 8 | Insulation Resistance | ≥ 1 GΩ | Final | ≥ 1 GΩ | Pass |
| 9 | DWV | No Arc or Leak ≥ 5 mA | Final | No Arc or Leak ≥ 5 mA | Pass |
| 10 | Visual Exam | No Detrimental Cond. | Final | No Detrimental Cond. | Pass |
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Group # 2b (Thermal Shock / Humidity), FCI Receptacle / FCI GXT™ Plated Header
| Step # | Test | Requirement | Step Description | Result | Comments |
|---|---|---|---|---|---|
| 1 | Visual Exam | No Detrimental Cond. | Initial | No Detrimental Cond. | Pass |
| 2 | Mating Force Unmating Force | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact | Initial | 0.43 N/Contact Max. Mate 0.34 N/Contact Min. Unmate | NA NA |
| 3 | LLCR | ≤ 55 mΩ | Initial | 29 mΩ Max. | Pass |
| 4 | Durability Precond. | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact | Preconditioning | 0.43 N/Contact Max. Mate 0.33 N/Contact Min. Unmate | NA NA |
| 5 | LLCR | ≤ 10 mΩ Change | after Durability | 0.5 mΩ Max. Change | Pass |
| 6 | Thermal Shock | No Damage | Thermal Shock | No Damage | Pass |
| 7 | LLCR | ≤ 10 mΩ Change | after Thermal Shock | 3.8 mΩ Max. Change | Pass |
| 8 | Dust | No Damage | Dust | No Damage | Pass |
| 9 | LLCR | ≤ 10 mΩ Change | after Dust | 2.0 mΩ Max. Change | Pass |
| 10 | Humidity | No Damage | Humidity | No Damage | Pass |
| 11 | LLCR | ≤ 10 mΩ Change | after Humidity | 1.3 mΩ Max. Change | Pass |
| 12 | Reseat | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact | after Humidity | 0.35 N/Contact Max. Mate 0.40 N/Contact Min. Unmate | NA NA |
| 13 | LLCR | ≤ 10 mΩ Change | after Reseat | 1.5 mΩ Max. Change | Pass |
| 14 | Thermal Disturb | No Damage | Thermal Disturb | No Damage | Pass |
| 15 | LLCR | ≤ 10 mΩ Change | Final | 1.9 mΩ Max. Change | Pass |
| 16 | Visual Exam | No Detrimental Cond. | Final | No Detrimental Cond. | Pass |
Group # 3 (Mechanical Shock / Vibration), FCI Receptacle / FCI GXT™ Plated Header
| Step # | Test | Requirement | Step Description | Result | Comments |
|---|---|---|---|---|---|
| 1 | Visual Exam | No Detrimental Cond. | Initial | No Detrimental Cond. | Pass |
| 2 | Mating Force Unmating Force | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact | Initial | 0.60 N/Contact Max. Mate 0.45 N/Contact Min. Unmate | NA NA |
| 3 | LLCR | ≤ 55 mΩ | Initial | 29 mΩ Max. | Pass |
| 4 | Durability Precond. | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact | Preconditioning | 0.48 N/Contact Max. Mate 0.36 N/Contact Min. Unmate | NA NA |
| 5 | LLCR | ≤ 10 mΩ Change | after Durability | 0.2 mΩ Max. Change | Pass |
| 6 | Thermal Precond. | No Damage | Preconditioning | No Damage | Pass |
| 7 | LLCR | ≤ 10 mΩ Change | after Preconditioning | 2.2 mΩ Max. Change | Pass |
| 8 | Mechanical Shock | No Discontinuity > 1 µs | Mechanical Shock | No Discontinuity > 1 µs | Pass |
| 9 | LLCR | ≤ 10 mΩ Change | after Mech. Shock | 4.2 mΩ Max. Change | Pass |
| 10 | Vibration | No Discontinuity > 1 µs | Vibration | No Discontinuity > 1 µs | Pass |
| 11 | LLCR | ≤ 10 mΩ Change | after Vibration | 7.4 mΩ Max. Change | Pass |
| 12 | Durability | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact | Durability | 0.25 N/Contact Max. Mate 0.17 N/Contact Min. Unmate | NA NA |
| 13 | LLCR | ≤ 10 mΩ Change | Final | 2.4 mΩ Max. Change | Pass |
| 14 | Visual Exam | No Detrimental Cond. | Final | No Detrimental Cond. | Pass |
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Group # 4 (MFG), FCI Receptacle / FCI GXT™ Plated Header
| Step # | Test | Requirement | Step Description | Result | Comments |
|---|---|---|---|---|---|
| 1 | Visual Exam | No Detrimental Cond. | Initial | No Detrimental Cond. | Pass |
| 2 | LLCR | ≤ 55 mΩ | Initial | 29 mΩ Max. | Pass |
| 3 | Durability Precond. | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact | Preconditioning | 0.47 N/Contact Max. Mate 0.37 N/Contact Min. Unmate | NA NA |
| 4 | LLCR | ≤ 10 mΩ Change | after Durability | 0.3 mΩ Max. Change | Pass |
| 5 | Thermal Precond. | No Damage | Preconditioning | No Damage | Pass |
| 6 | LLCR | ≤ 10 mΩ Change | after Preconditioning | 1.7 mΩ Max. Change | Pass |
| 7 | Mating Force Unmating Force | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact | after Preconditioning | 0.25 N/Contact Max. Mate 0.17 N/Contact Min. Unmate | NA NA |
| 8 | LLCR | ≤ 10 mΩ Change | before MFG | 2.5 mΩ Max. Change | Pass |
| 9 | MFG | No Damage | 7 d Unmated Hdr & Rcpt | No Damage | Pass |
| 10 | LLCR | ≤ 10 mΩ Change | 7 d MFG | 8.7 mΩ Max. Change | Pass |
| 11 | MFG | No Damage | + 7 d Mated Connector Pair | No Damage | Pass |
| 12 | LLCR | ≤ 10 mΩ Change | 14 d MFG | 2.1 mΩ Max. Change | Pass |
| 13 | Reseat | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact | after MFG | 0.18 N/Contact Max. Mate 0.23 N/Contact Min. Unmate | NA NA |
| 14 | LLCR | ≤ 10 mΩ Change | Final | 4.7 mΩ Max. Change | Pass |
| 15 | Visual Exam | No Detrimental Cond. | Final | No Detrimental Cond. | Pass |
FCI Receptacle / ATCS Header
Group # 1 (Temperature Life) Test Results, FCI Receptacle / ATCS Header
| Step # | Test | Requirement | Step Description | Result | Comments |
|---|---|---|---|---|---|
| 1 | Visual Exam | No Detrimental Cond. | Initial | No Detrimental Cond. | Pass |
| 2 | Mating Force Unmating Force | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact | Initial | 0.56 N/Contact Max. Mate 0.39 N/Contact Min. Unmate | NA NA |
| 3 | LLCR | ≤ 55 mΩ | Initial | 28 mΩ Max. | Pass |
| 4 | Durability Precond. | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact | Preconditioning | 0.54 N/Contact Max. Mate 0.34 N/Contact Min. Unmate | NA NA |
| 5 | LLCR | ≤ 10 mΩ Change | after Durability | 0.9 mΩ Max. Change | Pass |
| 6 | Temperature Life | No Damage | Temperature Life | No Damage | Pass |
| 7 | LLCR | ≤ 10 mΩ Change | Final | 1.7 mΩ Max. Change | Pass |
| 8 | Visual Exam | No Detrimental Cond. | Initial | No Detrimental Cond. | Pass |
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Group # 2a (Dielectric) Test Results, FCI Receptacle / ATCS Header
| Step # | Test | Requirement | Step Description | Result | Comments |
|---|---|---|---|---|---|
| 1 | Visual Exam | No Detrimental Cond. | Initial | No Detrimental Cond. | Pass |
| 2 | Insulation Resistance | ≥ 1 GΩ | Initial | ≥ 1 GΩ | Pass |
| 3 | DWV | No Arc or Leak ≥ 5 mA | Initial | No Arc or Leak ≥ 5 mA | Pass |
| 4 | Thermal Shock | No Damage | Thermal Shock | No Damage | Pass |
| 5 | Insulation Resistance | ≥ 1 GΩ | after Thermal Shock | ≥ 1 GΩ | Pass |
| 6 | DWV | No Arc or Leak ≥ 5 mA | after Thermal Shock | No Arc or Leak ≥ 5 mA | Pass |
| 7 | Humidity | No Damage | Humidity | No Damage | Pass |
| 8 | Insulation Resistance | ≥ 1 GΩ | Final | ≥ 1 GΩ | Pass |
| 9 | DWV | No Arc or Leak ≥ 5 mA | Final | No Arc or Leak ≥ 5 mA | Pass |
| 10 | Visual Exam | No Detrimental Cond. | Final | No Detrimental Cond. | Pass |
Group # 2b (Thermal Shock / Humidity), FCI Receptacle / ATCS Header
| Step # | Test | Requirement | Step Description | Result | Comments |
|---|---|---|---|---|---|
| 1 | Visual Exam | No Detrimental Cond. | Initial | No Detrimental Cond. | Pass |
| 2 | Mating Force Unmating Force | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact | Initial | 0.57 N/Contact Max. Mate 0.40 N/Contact Min. Unmate | NA NA |
| 3 | LLCR | ≤ 55 mΩ | Initial | 28 mΩ Max. | Pass |
| 4 | Durability Precond. | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact | Preconditioning | 0.49 N/Contact Max. Mate 0.36 N/Contact Min. Unmate | NA NA |
| 5 | LLCR | ≤ 10 mΩ Change | after Durability | 0.9 mΩ Max. Change | Pass |
| 6 | Thermal Shock | No Damage | Thermal Shock | No Damage | Pass |
| 7 | LLCR | ≤ 10 mΩ Change | after Thermal Shock | 1.6 mΩ Max. Change | Pass |
| 8 | Dust | No Damage | Dust | No Damage | Pass |
| 9 | LLCR | ≤ 10 mΩ Change | after Dust | 1.6 mΩ Max. Change | Pass |
| 10 | Humidity | No Damage | Humidity | No Damage | Pass |
| 11 | LLCR | ≤ 10 mΩ Change | after Humidity | 0.8 mΩ Max. Change | Pass |
| 12 | Reseat | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact | after Humidity | 0.37 N/Contact Max. Mate 0.42 N/Contact Min. Unmate | NA NA |
| 13 | LLCR | ≤ 10 mΩ Change | after Reseat | 1.5 mΩ Max. Change | Pass |
| 14 | Thermal Disturb | No Damage | Thermal Disturb | No Damage | Pass |
| 15 | LLCR | ≤ 10 mΩ Change | Final | 2.1 mΩ Max. Change | Pass |
| 16 | Visual Exam | No Detrimental Cond. | Final | No Detrimental Cond. | Pass |
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Group # 3 (Mechanical Shock / Vibration), FCI Receptacle / ATCS Header
| Step # | Test | Requirement | Step Description | Result | Comments |
|---|---|---|---|---|---|
| 1 | Visual Exam | No Detrimental Cond. | Initial | No Detrimental Cond. | Pass |
| 2 | Mating Force Unmating Force | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact | Initial | 0.67 N/Contact Max. Mate 0.55 N/Contact Min. Unmate | NA NA |
| 3 | LLCR | ≤ 55 mΩ | Initial | 28 mΩ Max. | Pass |
| 4 | Durability Precond. | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact | Preconditioning | 0.53 N/Contact Max. Mate 0.44 N/Contact Min. Unmate | NA NA |
| 5 | LLCR | ≤ 10 mΩ Change | after Durability | 2.3 mΩ Max. Change | Pass |
| 6 | Thermal Precond. | No Damage | Preconditioning | No Damage | Pass |
| 7 | LLCR | ≤ 10 mΩ Change | after Preconditioning | 1.3 mΩ Max. Change | Pass |
| 8 | Mechanical Shock | No Discontinuity > 1 µs | Mechanical Shock | No Discontinuity > 1 µs | Pass |
| 9 | LLCR | ≤ 10 mΩ Change | after Mech. Shock | 2.0 mΩ Max. Change | Pass |
| 10 | Vibration | No Discontinuity > 1 µs | Vibration | No Discontinuity > 1 µs | Pass |
| 11 | LLCR | ≤ 10 mΩ Change | after Vibration | 1.6 mΩ Max. Change | Pass |
| 12 | Durability | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact | Durability | 0.27 N/Contact Max. Mate 0.20 N/Contact Min. Unmate | NA NA |
| 13 | LLCR | ≤ 10 mΩ Change | Final | 0.7 mΩ Max. Change | Pass |
| 14 | Visual Exam | No Detrimental Cond. | Final | No Detrimental Cond. | Pass |
Group # 4 (MFG), FCI Receptacle / ATCS Header
| Step # | Test | Requirement | Step Description | Result | Comments |
|---|---|---|---|---|---|
| 1 | Visual Exam | No Detrimental Cond. | Initial | No Detrimental Cond. | Pass |
| 2 | LLCR | ≤ 55 mΩ | Initial | 28 mΩ Max. | Pass |
| 3 | Durability Precond. | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact | Preconditioning | 0.55 N/Contact Max. Mate 0.38 N/Contact Min. Unmate | NA NA |
| 4 | LLCR | ≤ 10 mΩ Change | after Durability | 0.5 mΩ Max. Change | Pass |
| 5 | Thermal Precond. | No Damage | Preconditioning | No Damage | Pass |
| 6 | LLCR | ≤ 10 mΩ Change | after Preconditioning | 2.4 mΩ Max. Change | Pass |
| 7 | Mating Force Unmating Force | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact | after Preconditioning | 0.27 N/Contact Max. Mate 0.17 N/Contact Min. Unmate | NA NA |
| 8 | LLCR | ≤ 10 mΩ Change | before MFG | 3.4 mΩ Max. Change | Pass |
| 9 | MFG | No Damage | 7 d Unmated Hdr & Rcpt | No Damage | Pass |
| 10 | LLCR | ≤ 10 mΩ Change | 7 d MFG | 3.5 mΩ Max. Change | Pass |
| 11 | MFG | No Damage | + 7 d Mated Connector Pair | No Damage | Pass |
| 12 | LLCR | ≤ 10 mΩ Change | 14 d MFG | 3.4 mΩ Max. Change | Pass |
| 13 | Reseat | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact | after MFG | 0.23 N/Contact Max. Mate 0.26 N/Contact Min. Unmate | NA NA |
| 14 | LLCR | ≤ 10 mΩ Change | Final | 3.5 mΩ Max. Change | Pass |
| 15 | Visual Exam | No Detrimental Cond. | Final | No Detrimental Cond. | Pass |
Page 10 of 18
Page 11
ATCS Receptacle / FCI GXT™ Plated Header
Group # 1 (Temperature Life) Test Results, ATCS Receptacle / FCI GXT™ Plated Header
| Step # | Test | Requirement | Step Description | Result | Comments |
|---|---|---|---|---|---|
| 1 | Visual Exam | No Detrimental Cond. | Initial | No Detrimental Cond. | Pass |
| 2 | Mating Force Unmating Force | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact | Initial | 0.60 N/Contact Max. Mate 0.25 N/Contact Min. Unmate | NA NA |
| 3 | LLCR | ≤ 55 mΩ | Initial | 27 mΩ Max. | Pass |
| 4 | Durability Precond. | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact | Preconditioning | 0.47 N/Contact Max. Mate 0.30 N/Contact Min. Unmate | NA NA |
| 5 | LLCR | ≤ 10 mΩ Change | after Durability | 1.8 mΩ Max. Change | Pass |
| 6 | Temperature Life | No Damage | Temperature Life | No Damage | Pass |
| 7 | LLCR | ≤ 10 mΩ Change | Final | 9.3 mΩ Max. Change 1 | Pass |
| 8 | Visual Exam | No Detrimental Cond. | Initial | No Detrimental Cond. | Pass |
1 Two (2) signal contacts exhibited resistance change > 10 mΩ. One signal contact exhibited a resistance change of 11.9 mΩ); When re-measured, the contact resistance change was 6.7 mΩ. The second contact exhibited a resistance change of 24.4 mΩ; When re-measured, the contact resistance change was 36.7 mΩ. Part unmated & inspected with debris & out of position pin found. Re- mated and re-measured, the contact resistance change was 5.0 mΩ.
Group # 2a (Dielectric) Test Results, ATCS Receptacle / FCI GXT™ Plated Header
| Step # | Test | Requirement | Step Description | Result | Comments |
|---|---|---|---|---|---|
| 1 | Visual Exam | No Detrimental Cond. | Initial | No Detrimental Cond. | Pass |
| 2 | Insulation Resistance | ≥ 1 GΩ | Initial | ≥ 1 GΩ | Pass |
| 3 | DWV | No Arc or Leak ≥ 5 mA | Initial | No Arc or Leak ≥ 5 mA | Pass |
| 4 | Thermal Shock | No Damage | Thermal Shock | No Damage | Pass |
| 5 | Insulation Resistance | ≥ 1 GΩ | after Thermal Shock | ≥ 1 GΩ | Pass |
| 6 | DWV | No Arc or Leak ≥ 5 mA | after Thermal Shock | No Arc or Leak ≥ 5 mA | Pass |
| 7 | Humidity | No Damage | Humidity | No Damage | Pass |
| 8 | Insulation Resistance | ≥ 1 GΩ | Final | ≥ 1 GΩ | Pass |
| 9 | DWV | No Arc or Leak ≥ 5 mA | Final | No Arc or Leak ≥ 5 mA | Pass |
| 10 | Visual Exam | No Detrimental Cond. | Final | No Detrimental Cond. | Pass |
Page 11 of 18
Page 12
Group # 2b (Thermal Shock / Humidity), ATCS Receptacle / FCI GXT™ Plated Header
| Step # | Test | Requirement | Step Description | Result | Comments |
|---|---|---|---|---|---|
| 1 | Visual Exam | No Detrimental Cond. | Initial | No Detrimental Cond. | Pass |
| 2 | Mating Force Unmating Force | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact | Initial | 0.48 N/Contact Max. Mate 0.41 N/Contact Min. Unmate | NA NA |
| 3 | LLCR | ≤ 55 mΩ | Initial | 27 mΩ Max. | Pass |
| 4 | Durability Precond. | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact | Preconditioning | 0.45 N/Contact Max. Mate 0.36 N/Contact Min. Unmate | NA NA |
| 5 | LLCR | ≤ 10 mΩ Change | after Durability | 2.3 mΩ Max. Change | Pass |
| 6 | Thermal Shock | No Damage | Thermal Shock | No Damage | Pass |
| 7 | LLCR | ≤ 10 mΩ Change | after Thermal Shock | 5.2 mΩ Max. Change | Pass |
| 8 | Dust | No Damage | Dust | No Damage | Pass |
| 9 | LLCR | ≤ 10 mΩ Change | after Dust | 3.3 mΩ Max. Change | Pass |
| 10 | Humidity | No Damage | Humidity | No Damage | Pass |
| 11 | LLCR | ≤ 10 mΩ Change | after Humidity | 5.8 mΩ Max. Change | Pass |
| 12 | Reseat | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact | after Humidity | 0.30 N/Contact Max. Mate 0.34 N/Contact Min. Unmate | NA NA |
| 13 | LLCR | ≤ 10 mΩ Change | after Reseat | 3.5 mΩ Max. Change | Pass |
| 14 | Thermal Disturb | No Damage | Thermal Disturb | No Damage | Pass |
| 15 | LLCR | ≤ 10 mΩ Change | Final | 3.6 mΩ Max. Change | Pass |
| 16 | Visual Exam | No Detrimental Cond. | Final | No Detrimental Cond. | Pass |
Group # 3 (Mechanical Shock / Vibration), ATCS Receptacle / FCI GXT™ Plated Header
| Step # | Test | Requirement | Step Description | Result | Comments |
|---|---|---|---|---|---|
| 1 | Visual Exam | No Detrimental Cond. | Initial | No Detrimental Cond. | Pass |
| 2 | Mating Force Unmating Force | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact | Initial | 0.58 N/Contact Max. Mate 0.50 N/Contact Min. Unmate | NA NA |
| 3 | LLCR | ≤ 55 mΩ | Initial | 26 mΩ Max. | Pass |
| 4 | Durability Precond. | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact | Preconditioning | 0.47 N/Contact Max. Mate 0.42 N/Contact Min. Unmate | NA NA |
| 5 | LLCR | ≤ 10 mΩ Change | after Durability | 0.6 mΩ Max. Change | Pass |
| 6 | Thermal Precond. | No Damage | Preconditioning | No Damage | Pass |
| 7 | LLCR | ≤ 10 mΩ Change | after Preconditioning | 3.5 mΩ Max. Change | Pass |
| 8 | Mechanical Shock | No Discontinuity > 1 µs | Mechanical Shock | No Discontinuity > 1 µs | Pass |
| 9 | LLCR | ≤ 10 mΩ Change | after Mech. Shock | 3.6 mΩ Max. Change | Pass |
| 10 | Vibration | No Discontinuity > 1 µs | Vibration | No Discontinuity > 1 µs | Pass |
| 11 | LLCR | ≤ 10 mΩ Change | after Vibration | 6.3 mΩ Max. Change | Pass |
| 12 | Durability | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact | Durability | 0.26 N/Contact Max. Mate 0.19 N/Contact Min. Unmate | NA NA |
| 13 | LLCR | ≤ 10 mΩ Change | Final | 6.3 mΩ Max. Change | Pass |
| 14 | Visual Exam | No Detrimental Cond. | Final | No Detrimental Cond. | Pass |
Page 12 of 18
Page 13
Group # 4 (MFG), ATCS Receptacle / FCI GXT™ Plated Header
| Step # | Test | Requirement | Step Description | Result | Comments |
|---|---|---|---|---|---|
| 1 | Visual Exam | No Detrimental Cond. | Initial | No Detrimental Cond. | Pass |
| 2 | LLCR | ≤ 55 mΩ | Initial | 27 mΩ Max. | Pass |
| 3 | Durability Precond. | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact | Preconditioning | 0.52 N/Contact Max. Mate 0.38 N/Contact Min. Unmate | NA NA |
| 4 | LLCR | ≤ 10 mΩ Change | after Durability | 0.3 mΩ Max. Change | Pass |
| 5 | Thermal Precond. | No Damage | Preconditioning | No Damage | Pass |
| 6 | LLCR | ≤ 10 mΩ Change | after Preconditioning | 4.6 mΩ Max. Change | Pass |
| 7 | Mating Force Unmating Force | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact | after Preconditioning | 0.27 N/Contact Max. Mate 0.15 N/Contact Min. Unmate | NA NA |
| 8 | LLCR | ≤ 10 mΩ Change | before MFG | 3.0 mΩ Max. Change | Pass |
| 9 | MFG | No Damage | 7 d Unmated Hdr & Rcpt | No Damage | Pass |
| 10 | LLCR | ≤ 10 mΩ Change | 7 d MFG | 2.7 mΩ Max. Change | Pass |
| 11 | MFG | No Damage | + 7 d Mated Connector Pair | No Damage | Pass |
| 12 | LLCR | ≤ 10 mΩ Change | 14 d MFG | 2.6 mΩ Max. Change | Pass |
| 13 | Reseat | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact | after MFG | 0.19 N/Contact Max. Mate 0.21 N/Contact Min. Unmate | NA NA |
| 14 | LLCR | ≤ 10 mΩ Change | Final | 4.0 mΩ Max. Change | Pass |
| 15 | Visual Exam | No Detrimental Cond. | Final | No Detrimental Cond. | Pass |
FCI Receptacle / FCI Au Plated Header
Group # 1 (Temperature Life) Test Results, FCI Receptacle / FCI Au Plated Header
| Step # | Test | Requirement | Step Description | Result | Comments |
|---|---|---|---|---|---|
| 1 | Visual Exam | No Detrimental Cond. | Initial | No Detrimental Cond. | Pass |
| 2 | Mating Force Unmating Force | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact | Initial | 0.55 N/Contact Max. Mate 0.32 N/Contact Min. Unmate | NA NA |
| 3 | LLCR | ≤ 55 mΩ | Initial | 28 mΩ Max. | Pass |
| 4 | Durability Precond. | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact | Preconditioning | 0.51 N/Contact Max. Mate 0.33 N/Contact Min. Unmate | NA NA |
| 5 | LLCR | ≤ 10 mΩ Change | after Durability | 0.7 mΩ Max. Change | Pass |
| 6 | Temperature Life | No Damage | Temperature Life | No Damage | Pass |
| 7 | LLCR | ≤ 10 mΩ Change | Final | 2.0 mΩ Max. Change | Pass |
| 8 | Visual Exam | No Detrimental Cond. | Initial | No Detrimental Cond. | Pass |
Page 13 of 18
Page 14
Group # 2a (Dielectric) Test Results, FCI Receptacle / FCI Au Plated Header
| Step # | Test | Requirement | Step Description | Result | Comments |
|---|---|---|---|---|---|
| 1 | Visual Exam | No Detrimental Cond. | Initial | No Detrimental Cond. | Pass |
| 2 | Insulation Resistance | ≥ 1 GΩ | Initial | ≥ 1 GΩ | Pass |
| 3 | DWV | No Arc or Leak ≥ 5 mA | Initial | No Arc or Leak ≥ 5 mA | Pass |
| 4 | Thermal Shock | No Damage | Thermal Shock | No Damage | Pass |
| 5 | Insulation Resistance | ≥ 1 GΩ | after Thermal Shock | ≥ 1 GΩ | Pass |
| 6 | DWV | No Arc or Leak ≥ 5 mA | after Thermal Shock | No Arc or Leak ≥ 5 mA | Pass |
| 7 | Humidity | No Damage | Humidity | No Damage | Pass |
| 8 | Insulation Resistance | ≥ 1 GΩ | Final | ≥ 1 GΩ | Pass |
| 9 | DWV | No Arc or Leak ≥ 5 mA | Final | No Arc or Leak ≥ 5 mA | Pass |
| 10 | Visual Exam | No Detrimental Cond. | Final | No Detrimental Cond. | Pass |
Group # 2b (Thermal Shock / Humidity), FCI Receptacle / FCI Au Plated Header
| Step # | Test | Requirement | Step Description | Result | Comments |
|---|---|---|---|---|---|
| 1 | Visual Exam | No Detrimental Cond. | Initial | No Detrimental Cond. | Pass |
| 2 | Mating Force Unmating Force | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact | Initial | 0.48 N/Contact Max. Mate 0.40 N/Contact Min. Unmate | NA NA |
| 3 | LLCR | ≤ 55 mΩ | Initial | 28 mΩ Max. | Pass |
| 4 | Durability Precond. | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact | Preconditioning | 0.43 N/Contact Max. Mate 0.33 N/Contact Min. Unmate | NA NA |
| 5 | LLCR | ≤ 10 mΩ Change | after Durability | 1.0 mΩ Max. Change | Pass |
| 6 | Thermal Shock | No Damage | Thermal Shock | No Damage | Pass |
| 7 | LLCR | ≤ 10 mΩ Change | after Thermal Shock | 2.3 mΩ Max. Change | Pass |
| 8 | Dust | No Damage | Dust | No Damage | Pass |
| 9 | LLCR | ≤ 10 mΩ Change | after Dust | 2.0 mΩ Max. Change | Pass |
| 10 | Humidity | No Damage | Humidity | No Damage | Pass |
| 11 | LLCR | ≤ 10 mΩ Change | after Humidity | 1.8 mΩ Max. Change | Pass |
| 12 | Reseat | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact | after Humidity | 0.41 N/Contact Max. Mate 0.43 N/Contact Min. Unmate | NA NA |
| 13 | LLCR | ≤ 10 mΩ Change | after Reseat | 2.2 mΩ Max. Change | Pass |
| 14 | Thermal Disturb | No Damage | Thermal Disturb | No Damage | Pass |
| 15 | LLCR | ≤ 10 mΩ Change | Final | 1.4 mΩ Max. Change | Pass |
| 16 | Visual Exam | No Detrimental Cond. | Final | No Detrimental Cond. | Pass |
Page 14 of 18
Page 15
Group # 3 (Mechanical Shock / Vibration), FCI Receptacle / FCI Au Plated Header
| Step # | Test | Requirement | Step Description | Result | Comments |
|---|---|---|---|---|---|
| 1 | Visual Exam | No Detrimental Cond. | Initial | No Detrimental Cond. | Pass |
| 2 | Mating Force Unmating Force | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact | Initial | 0.67 N/Contact Max. Mate 0.49 N/Contact Min. Unmate | NA NA |
| 3 | LLCR | ≤ 55 mΩ | Initial | 28 mΩ Max. | Pass |
| 4 | Durability Precond. | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact | Preconditioning | 0.50 N/Contact Max. Mate 0.38 N/Contact Min. Unmate | NA NA |
| 5 | LLCR | ≤ 10 mΩ Change | after Durability | 0.8 mΩ Max. Change | Pass |
| 6 | Thermal Precond. | No Damage | Preconditioning | No Damage | Pass |
| 7 | LLCR | ≤ 10 mΩ Change | after Preconditioning | 0.5 mΩ Max. Change | Pass |
| 8 | Mechanical Shock | No Discontinuity > 1 µs | Mechanical Shock | No Discontinuity > 1 µs | Pass |
| 9 | LLCR | ≤ 10 mΩ Change | after Mech. Shock | 2.4 mΩ Max. Change | Pass |
| 10 | Vibration | No Discontinuity > 1 µs | Vibration | No Discontinuity > 1 µs | Pass |
| 11 | LLCR | ≤ 10 mΩ Change | after Vibration | 2.9 mΩ Max. Change | Pass |
| 12 | Durability | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact | Durability | 0.29 N/Contact Max. Mate 0.20 N/Contact Min. Unmate | NA NA |
| 13 | LLCR | ≤ 10 mΩ Change | Final | 0.9 mΩ Max. Change | Pass |
| 14 | Visual Exam | No Detrimental Cond. | Final | No Detrimental Cond. | Pass |
Group # 4 (MFG), FCI Receptacle / FCI Au Plated Header
| Step # | Test | Requirement | Step Description | Result | Comments |
|---|---|---|---|---|---|
| 1 | Visual Exam | No Detrimental Cond. | Initial | No Detrimental Cond. | Pass |
| 2 | LLCR | ≤ 55 mΩ | Initial | 29 mΩ Max. | Pass |
| 3 | Durability Precond. | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact | Preconditioning | 0.57 N/Contact Max. Mate 0.37 N/Contact Min. Unmate | NA NA |
| 4 | LLCR | ≤ 10 mΩ Change | after Durability | 1.4 mΩ Max. Change | Pass |
| 5 | Thermal Precond. | No Damage | Preconditioning | No Damage | Pass |
| 6 | LLCR | ≤ 10 mΩ Change | after Preconditioning | 0.8 mΩ Max. Change | Pass |
| 7 | Mating Force Unmating Force | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact | after Preconditioning | 0.30 N/Contact Max. Mate 0.21 N/Contact Min. Unmate | NA NA |
| 8 | LLCR | ≤ 10 mΩ Change | before MFG | 1.7 mΩ Max. Change | Pass |
| 9 | MFG | No Damage | 7 d Unmated Hdr & Rcpt | No Damage | Pass |
| 10 | LLCR | ≤ 10 mΩ Change | 7 d MFG | 3.0 mΩ Max. Change | Pass |
| 11 | MFG | No Damage | + 7 d Mated Connector Pair | No Damage | Pass |
| 12 | LLCR | ≤ 10 mΩ Change | 14 d MFG | 4.7 mΩ Max. Change | Pass |
| 13 | Reseat | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact | after MFG | 0.22 N/Contact Max. Mate 0.24 N/Contact Min. Unmate | NA NA |
| 14 | LLCR | ≤ 10 mΩ Change | Final | 6.8 mΩ Max. Change | Pass |
| 15 | Visual Exam | No Detrimental Cond. | Final | No Detrimental Cond. | Pass |
Page 15 of 18
Page 16
ATCS Receptacle / FCI Au Plated Header
Group # 1 (Temperature Life) Test Results, ATCS Receptacle / FCI Au Plated Header
| Step # | Test | Requirement | Step Description | Result | Comments |
|---|---|---|---|---|---|
| 1 | Visual Exam | No Detrimental Cond. | Initial | No Detrimental Cond. | Pass |
| 2 | Mating Force Unmating Force | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact | Initial | 0.50 N/Contact Max. Mate 0.30 N/Contact Min. Unmate | NA NA |
| 3 | LLCR | ≤ 55 mΩ | Initial | 27 mΩ Max. | Pass |
| 4 | Durability Precond. | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact | Preconditioning | 0.48 N/Contact Max. Mate 0.32 N/Contact Min. Unmate | NA NA |
| 5 | LLCR | ≤ 10 mΩ Change | after Durability | 1.3 mΩ Max. Change | Pass |
| 6 | Temperature Life | No Damage | Temperature Life | No Damage | Pass |
| 7 | LLCR | ≤ 10 mΩ Change | Final | 6.1 mΩ Max. Change | Pass |
| 8 | Visual Exam | No Detrimental Cond. | Initial | No Detrimental Cond. | Pass |
Group # 2a (Dielectric) Test Results, ATCS Receptacle / FCI Au Plated Header
| Step # | Test | Requirement | Step Description | Result | Comments |
|---|---|---|---|---|---|
| 1 | Visual Exam | No Detrimental Cond. | Initial | No Detrimental Cond. | Pass |
| 2 | Insulation Resistance | ≥ 1 GΩ | Initial | ≥ 1 GΩ | Pass |
| 3 | DWV | No Arc or Leak ≥ 5 mA | Initial | No Arc or Leak ≥ 5 mA | Pass |
| 4 | Thermal Shock | No Damage | Thermal Shock | No Damage | Pass |
| 5 | Insulation Resistance | ≥ 1 GΩ | after Thermal Shock | ≥ 1 GΩ | Pass |
| 6 | DWV | No Arc or Leak ≥ 5 mA | after Thermal Shock | No Arc or Leak ≥ 5 mA | Pass |
| 7 | Humidity | No Damage | Humidity | No Damage | Pass |
| 8 | Insulation Resistance | ≥ 1 GΩ | Final | ≥ 1 GΩ | Pass |
| 9 | DWV | No Arc or Leak ≥ 5 mA | Final | No Arc or Leak ≥ 5 mA | Pass |
| 10 | Visual Exam | No Detrimental Cond. | Final | No Detrimental Cond. | Pass |
Page 16 of 18
Page 17
Group # 2b (Thermal Shock / Humidity), ATCS Receptacle / FCI Au Plated Header
| Step # | Test | Requirement | Step Description | Result | Comments |
|---|---|---|---|---|---|
| 1 | Visual Exam | No Detrimental Cond. | Initial | No Detrimental Cond. | Pass |
| 2 | Mating Force Unmating Force | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact | Initial | 0.46 N/Contact Max. Mate 0.36 N/Contact Min. Unmate | NA NA |
| 3 | LLCR | ≤ 55 mΩ | Initial | 27 mΩ Max. | Pass |
| 4 | Durability Precond. | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact | Preconditioning | 0.46 N/Contact Max. Mate 0.34 N/Contact Min. Unmate | NA NA |
| 5 | LLCR | ≤ 10 mΩ Change | after Durability | 0.7 mΩ Max. Change | Pass |
| 6 | Thermal Shock | No Damage | Thermal Shock | No Damage | Pass |
| 7 | LLCR | ≤ 10 mΩ Change | after Thermal Shock | 5.7 mΩ Max. Change | Pass |
| 8 | Dust | No Damage | Dust | No Damage | Pass |
| 9 | LLCR | ≤ 10 mΩ Change | after Dust | 3.3 mΩ Max. Change | Pass |
| 10 | Humidity | No Damage | Humidity | No Damage | Pass |
| 11 | LLCR | ≤ 10 mΩ Change | after Humidity | 3.9 mΩ Max. Change | Pass |
| 12 | Reseat | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact | after Humidity | 0.32 N/Contact Max. Mate 0.37 N/Contact Min. Unmate | NA NA |
| 13 | LLCR | ≤ 10 mΩ Change | after Reseat | 1.2 mΩ Max. Change | Pass |
| 14 | Thermal Disturb | No Damage | Thermal Disturb | No Damage | Pass |
| 15 | LLCR | ≤ 10 mΩ Change | Final | 1.3 mΩ Max. Change | Pass |
| 16 | Visual Exam | No Detrimental Cond. | Final | No Detrimental Cond. | Pass |
Group # 3 (Mechanical Shock / Vibration), ATCS Receptacle / FCI Au Plated Header
| Step # | Test | Requirement | Step Description | Result | Comments |
|---|---|---|---|---|---|
| 1 | Visual Exam | No Detrimental Cond. | Initial | No Detrimental Cond. | Pass |
| 2 | Mating Force Unmating Force | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact | Initial | 0.49 N/Contact Max. Mate 0.46 N/Contact Min. Unmate | NA NA |
| 3 | LLCR | ≤ 55 mΩ | Initial | 26 mΩ Max. | Pass |
| 4 | Durability Precond. | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact | Preconditioning | 0.49 N/Contact Max. Mate 0.36 N/Contact Min. Unmate | NA NA |
| 5 | LLCR | ≤ 10 mΩ Change | after Durability | 0.6 mΩ Max. Change | Pass |
| 6 | Thermal Precond. | No Damage | Preconditioning | No Damage | Pass |
| 7 | LLCR | ≤ 10 mΩ Change | after Preconditioning | 0.7 mΩ Max. Change | Pass |
| 8 | Mechanical Shock | No Discontinuity > 1 µs | Mechanical Shock | No Discontinuity > 1 µs | Pass |
| 9 | LLCR | ≤ 10 mΩ Change | after Mech. Shock | 1.6 mΩ Max. Change | Pass |
| 10 | Vibration | No Discontinuity > 1 µs | Vibration | No Discontinuity > 1 µs | Pass |
| 11 | LLCR | ≤ 10 mΩ Change | after Vibration | 1.3 mΩ Max. Change | Pass |
| 12 | Durability | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact | Durability | 0.27 N/Contact Max. Mate 0.21 N/Contact Min. Unmate | NA NA |
| 13 | LLCR | ≤ 10 mΩ Change | Final | 1.5 mΩ Max. Change | Pass |
| 14 | Visual Exam | No Detrimental Cond. | Final | No Detrimental Cond. | Pass |
Page 17 of 18
Page 18
Group # 4 (MFG), ATCS Receptacle / FCI Au Plated Header
| Step # | Test | Requirement | Step Description | Result | Comments |
|---|---|---|---|---|---|
| 1 | Visual Exam | No Detrimental Cond. | Initial | No Detrimental Cond. | Pass |
| 2 | LLCR | ≤ 55 mΩ | Initial | 27 mΩ Max. | Pass |
| 3 | Durability Precond. | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact | Preconditioning | 0.45 N/Contact Max. Mate 0.33 N/Contact Min. Unmate | NA NA |
| 4 | LLCR | ≤ 10 mΩ Change | after Durability | 0.2 mΩ Max. Change | Pass |
| 5 | Thermal Precond. | No Damage | Preconditioning | No Damage | Pass |
| 6 | LLCR | ≤ 10 mΩ Change | after Preconditioning | 2.8 mΩ Max. Change | Pass |
| 7 | Mating Force Unmating Force | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact | after Preconditioning | 0.27 N/Contact Max. Mate 0.18 N/Contact Min. Unmate | NA NA |
| 8 | LLCR | ≤ 10 mΩ Change | before MFG | 6.4 mΩ Max. Change | Pass |
| 9 | MFG | No Damage | 7 d Unmated Hdr & Rcpt | No Damage | Pass |
| 10 | LLCR | ≤ 10 mΩ Change | 7 d MFG | 3.7 mΩ Max. Change | Pass |
| 11 | MFG | No Damage | + 7 d Mated Connector Pair | No Damage | Pass |
| 12 | LLCR | ≤ 10 mΩ Change | 14 d MFG | 1.5 mΩ Max. Change | Pass |
| 13 | Reseat | Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact | after MFG | 0.21 N/Contact Max. Mate 0.23 N/Contact Min. Unmate | NA NA |
| 14 | LLCR | ≤ 10 mΩ Change | Final | 5.9 mΩ Max. Change | Pass |
| 15 | Visual Exam | No Detrimental Cond. | Final | No Detrimental Cond. | Pass |

Page 18 of 18