700DNC150-56-XG BEL
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© 2015 Bel Power Solutions, Inc. North America +1-866-513-2839 Asia-Pacific +86-755-29885888 Europe, Middle East +353-61-225-977 tech.support@psbel.com belpowersolutions.com BCD.00606_005 Very high efficiency up to 96.5% Input voltage range from 630 to 770 VDC Up to 15 kW power Full galvanic isolation between input and output CAN bus serial interface Adjustable output voltage Over temperature, output overvoltage and overcurrent protection, input and output reverse polarity protection Liquid or convection cooled models available Protection degree IP67 The Bel Power Solutions 700DNC150-56-xG (700BDC150-56-xG) is a 15 000 Watts DC/DC converter that creates DC voltages in hybrid and electric vehicles necessary to power low voltage accessories. Attractive reverse energy flow is available in BDC models. Liquid or convection cooled DC/DC converter operates at input voltages from 630 to 770 VDC and power range up to 15 kW.
© 2015 Bel Power Solutions, Inc. +353-61-225-977 tech.support@psbel.com belpowersolutions.com BCD.00606_005 MODEL INPUT VOLTAGE NOMINAL OUTPUT VOLTAGE INPUT CURRENT POWER RATING COOLING TYPE UNIT TYPE POWER FLOW 700DNC150-56-CG 700 V 56 V 265 A 15 kW Air Natural Convection Cooled Stand Alone Unidirectional 700DNC150-56-8G 700 V 56 V 265 A 15 kW Liquid Cooled Stand Alone Unidirectional 700BDC150-56-CG 700 V 56 V 265 A 15 kW Air Natural Convection Cooled Stand Alone Bidirectional 700BDC150-56-8G 700 V 56 V 265 A 15 kW Liquid Cooled Stand Alone Bidirectional PARAMETER DESCRIPTION / CONDITION MIN NOM MAX UNIT Input Voltage 630 700 770 VDC HVDC Input Line Current @ 630 VDC 15.0 kW unit 23 ADC ELX Line Current Switched + Unswitched @ 12 V 2500 mA LVDC Line Current @ 56 V 15.0 kW unit 268 ADC Efficiency @ Vin = 700 VDC, Vo = 56 V, 75% Irated < Io_nom < Irated @ Vin = 700 VDC, Vo = 56 V, 50% Irated < Io_nom < 75% Irated @ Vin = 700 VDC, Vo = 56 V, 25% Irated < Io_nom < 50% Irated Input Line Interruption Converter shutdown 630 VDC Input Capacitance HVDC DC/DC Converter 8 μF HVDC Inrush Current External pre-charging circuit required 50 Apk PARAMETER DESCRIPTION / CONDITION MIN NOM MAX UNIT Output Voltage Vo1 to be controlled via CAN BUS, 10bit resolution 48 56 57 VDC Output Current 268 268 263 ADC Output Power 12864 15000 15000 W Line Regulation Vin min - Vin max, at 134 A, Tcoolant = 70°C (liquid cooled) Tambient = 50°C (convection cooled) - 0.3 + 0.3 VDC Load Regulation Output voltage droop between 10 A and 268 A load, Tcoolant = 70°C (liquid cooled), Tambient = 50°C (convection cooled) +1.0 VDC Output Voltage Set Point @ 134 A, Tcoolant = 70°C (liquid cooled) Tambient = 50°C (convection cooled) -0.4% 56 +0.4% VDC Output Voltage Range Adjustable via CAN BUS 48.0 57.0 VDC Thermal Drift After 15 min warm up period -0.05 +0.05 %/°C Periodic and Random Deviation @ 56 VDC (Differential Mode) 1500 mVpk-pk Transient Response 10 to 50 % and back 50 to 100 % and back Voltage over/under shoot: Response time within 1 % of VoSET: -4000 +4000 3000 mV μs Turn-on Overshoot Vonom, < 100 ms 1 % Redundant Parallel Operation Up to 4 converters operating in parallel 60 kW Remote Sense Cable Drop (V) @ Maximum Load 2 V Turn-On Delay Rise time (Cext = 0 μF) Power-on-delay (From applying DC input voltage to Vo = 90 %) Power-on-time from ELX Switched (From ELX Switched = High to Vo = 90% of nom) 400 800 ms s ms Turn-Off Timing ELX Switched delay (Vo Fall time must be monotonic) 0 100 ms Capacitive Load @ 56 VDC 0 100000 μF Up-conversion LVDC to HVDC LVDC clamping 2 s
© 2015 Bel Power Solutions, Inc. +353-61-225-977 tech.support@psbel.com belpowersolutions.com BCD.00606_005 PARAMETER DESCRIPTION / CONDITION MIN NOM MAX UNIT Output Over-Current Protection If voltage drops below approximately 30 VDC for more than 1s, the output goes to hiccup mode 100 268 A Output Over-Voltage Protection Latch type, Max. OV duration 200 ms CAN Adjustable 48 57 V Output Under-Voltage Protection Max. UV duration 500 ms CAN Adjustable 48 57 V Over-Temperature Protection Current limit de-rating and Converter shutdown Input and Output Reverse Polarity Protection Protective elements connected in series Input Fuse Protection HVDC Input: internal primary fuse, safety approved 40 A Input Low Line Protection CAN Adjustable 500 780 V Input Overvoltage Protection CAN adjustable 500 780 V PARAMETER DESCRIPTION / CONDITION CAN BUS SAE J1939 500 kBit/s (250 kBit/s on request) Remote sense signals Sense positive Sense negative 2 V compensation Address bits Internally pulled up to LOGIC HIGH (3.3 V 100 kohm) Adr. 0 Adr. 1 ELX Switched (Enable) Logic input signal 9-36 VDC ELX Unswitched Supply of internal Bias converter 9-36 VDC HVIL function HVIL pin shorted internally Part of HV connector PARAMETER DESCRIPTION / CONDITION CRITERION Approvals Designed according IEC-61800-5-1 Insulation HVDC to Chassis Input to Output LVDC Power to Chassis Basic: 2000 VDC Reinforced: 3000 VDC or 2120 VAC Basic: 100 VDC PARAMETER DESCRIPTION / CONDITION MIN NOM MAX UNIT Altitude Operating @ Tambient = 40 °C 3500 5000 m Operating Temperature Air / Coolant -40 /-40 50 / 70 °C Storage Temperature -55 105 °C Humidity SAE J1455 Shock SAE J1455 Vibration SAE J1455, MIL-STD-202G PARAMETER DESCRIPTION / CONDITION MANUFACTURER MPN Input Connector (IN) High voltage connector TYCO HVA 630 variant A Output Connector (OUT) Two pole output terminals with M10 thread CAN BUS and Signal Interface (CTRL) Panel mounted TYCO 776276-1
© 2015 Bel Power Solutions, Inc. +353-61-225-977 tech.support@psbel.com belpowersolutions.com BCD.00606_005 Signal Connector Pin Description Signal Connector Output Connector (LVDC) Input Connector (HVCD) PIN NAME
1 DII1 Digital identification input / ADR0
2 ELV_GND
3 CAN shield
5 Sense positive (+56V SENSE)
6 DII2 Digital identification input / ADR1
7 ELV_GND
8 CAN_H
10 ELV Unswitched
11 ELV Switched
12 CAN_L
14 Sense negative (-56V SENSE)
Cooling Convection (CG) / Liquid Cooled (8G) Power Rating 7.5 kW (700DNC75-56-CG, 700DNC75-56-8G, 700BDC75-56-CG, 700BDC75-56-8G) 15 kW (700DNC150-56-CG, 700DNC150-56-8G, 700BDC150-56-CG, 700BDC150-56-8G) 22.5 kW (700DNC225-56-CG, 700DNC225-56-8G, 700BDC225-56-CG, 700BDC225-56-8G) Power Conversion Unidirectional (DNC), Bi-directional (BDC) Convection Cooled Model - Front View TYCO ELECTRONICS 1-776267-1 OUTPUT TERMINALS THREADED STUD 2x M10 TORQUE: 15Nm ±2Nm GORE VENT TYCO ELECTRONICS 8-2141272-1 VIBRATION DAMPER + WASHER GROUNDING PIN 2x M6 TORQUE: 7Nm ±0.7 Nm GROUNDING PIN TORQUE: 15Nm ±2Nm 174 ±111 188 568.5 ±1 160 ±1 160 ±1 27.5 32.5 248.5 MODEL MAX WEIGHT MECHANICAL DIMENSIONS 700DNC150-56-CG 700DNC150-56-8G 52 kg 43.5 kg 626 x 446 x 188 mm 626 x 446 x 122 mm
© 2015 Bel Power Solutions, Inc. +353-61-225-977 tech.support@psbel.com belpowersolutions.com BCD.00606_005 Convection Cooled Model - Top View TERMINALS CAP BEL ITEM XKI.01199.0 626 ±1.5 446 ±1 HOT SURFACE LABEL HIGH VOLTAGE LABEL PRODUCT LABEL 7555 (Ø 8) Convection Cooled Model - Side View 411 ±1 100 74
© 2015 Bel Power Solutions, Inc. +353-61-225-977 tech.support@psbel.com belpowersolutions.com BCD.00606_005 Mechanical Drawings – Liquid Cooled Model - Front View TYCO ELECTRONICS 1-776267-1 OUTPUT TERMINALS THREADED STUD 2x M10 TORQUE: 15Nm ±2Nm GORE VENT TYCO ELECTRONICS 8-2141272-1 VIBRATION DAMPER + WASHER GROUNDING PIN 2x M6 TORQUE: 7Nm ±0.7 Nm GROUNDING PIN TORQUE: 15Nm ±2Nm 108 ±111 122 568.5 ±1 160 ±1 160 ±1 27.5 32.5 248.5 120.6 378 MALE STUD CONNECTOR THREAD 1-14UNS WITH O-RING Liquid Cooled Model – Top View TERMINALS CAP BEL ITEM XKI.01199.0 626 ±1.5 446 ±1 HOT SURFACE LABEL HIGH VOLTAGE LABEL PRODUCT LABEL 7555 (Ø 8)
© 2015 Bel Power Solutions, Inc. +353-61-225-977 tech.support@psbel.com belpowersolutions.com BCD.00606_005 Liquid Cooled Model – Side View 411 ±1 34 74 NUCLEAR AND MEDICAL APPLICATIONS - Products are not designed or intended for use as critical components in life support systems, equipment used in hazardous environments, or nuclear control systems. TECHNICAL REVISIONS - The appearance of products, including safety agency certifications pictured on labels, may change depending on the date manufactured. Specifications are subject to change without notice.