700BDC150-56-8 BEL
Document overview
- Manufacturer or author: Provided By digicamel.com
- PDF pages: 8
Technical content
The Bel Power Solutions 700BDC150-56-x (700DNC150-56-x) is a 15000 Watts DC-DC converter that creates DC voltages in hybrid and electric vehicles necessary to power low voltage accessories. Attractive reverse energy flow is available in BDC models. Liquid or convection cooled DC/DC converter operates at input voltages from 500 to 800 VDC and power range up to 15 kW.
- Very high efficiency up to 96.5%
- Input voltage range from 500 to 800 VDC
- Up to 15 kW power
- Full galvanic isolation between input and output
- CAN bus serial interface
- Adjustable output voltage
- Over temperature, output overvoltage and overcurrent protection, input and output reverse polarity protection
- Liquid or convection cooled models available
- Protection degree IP67
- Hybrid and Electric Vehicles
tech.support@psbel.com MODEL INPUT VOLTAGE NOMINAL OUTPUT VOLTAGE OUTPUT CURRENT POWER RATING COOLING TYPE UNIT TYPE POWER FLOW 700BDC150-56-8 700 V 56 V 268 A 15 kW Liquid Cooled Stand Alone Bidirectional 700BDC150-56-C * 700 V 56 V 268 A 15 kW Air Natural Convection Cooled Stand Alone Bidirectional 700DNC150-56-8 * 700 V 56 V 268 A 15 kW Liquid Cooled Stand Alone Unidirectional 700DNC150-56-C * 700 V 56 V 268 A 15 kW Air Natural Convection Cooled Stand Alone Unidirectional * Please consult factory. PARAMETER DESCRIPTION / CONDITION MIN NOM MAX UNIT Input Voltage 500 700 800 VDC HVDC Input Line Current @ 630 VDC 15.0 kW unit 23 ADC ELX Line Current Switched + Unswitched @ 12 V 2500 mA LVDC Line Current @ 56 V 15.0 kW unit 268 ADC Efficiency @ Vin = 700 VDC, Vo = 56 V, 75% Irated < Io_nom < Irated @ Vin = 700 VDC, Vo = 56 V, 50% Irated < Io_nom < 75% Irated @ Vin = 700 VDC, Vo = 56 V, 25% Irated < Io_nom < 50% Irated Input Line Interruption Converter shutdown 495 VDC Input Capacitance HVDC DC/DC Converter 8 μF HVDC Inrush Current External pre-charging circuit required 50 Apk PARAMETER DESCRIPTION / CONDITION MIN NOM MAX UNIT Output Voltage Vo1 to be controlled via CAN BUS, 10bit resolution 30 56 57 VDC Output Current 268 268 263 ADC Output Power 8040 15000 15000 W Line Regulation Vin min - Vin max, at 134 A, Tcoolant = 70°C (liquid cooled) Tambient = 50°C (convection cooled) - 0.3 + 0.3 VDC Load Regulation Output voltage droop between 10 A and 268 A load, Tcoolant = 70°C (liquid cooled), Tambient = 50°C (convection cooled) +1.0 VDC Output Voltage Set Point @ 134 A, Tcoolant = 70°C (liquid cooled) Tambient = 50°C (convection cooled) -0.4% 56 +0.4% VDC Output Voltage Range Adjustable via CAN BUS 30 57 VDC Thermal Drift After 15 min warm up period -0.05 +0.05 %/°C Periodic and Random Deviation @ 56 VDC (Differential Mode) 1500 mVpk-pk Transient Response 10 to 50 % and back 50 to 100 % and back Voltage over/under shoot: Response time within 1 % of VoSET: -4000 +4000 3000 mV μs Turn-on Overshoot Vonom, < 100 ms 1 % Redundant Parallel Operation Up to 4 converters operating in parallel 60 kW
+86 755 298 85888 Europe, Middle East +353 61 225 977 North America +1 408 785 5200 © 2019 Bel Power Solutions & Protection BCD.00606_007 Remote Sense Cable Drop (V) @ Maximum Load 2 V Turn-On Delay Rise time (Cext = 0 μF) Power-on-delay (From applying DC input voltage to Vo = 90 %) Power-on-time from ELX Switched (From ELX Switched = High to Vo = 90% of nom) 400 800 ms s ms Turn-Off Timing ELX Switched delay (Vo Fall time must be monotonic) 0 100 ms Capacitive Load @ 56 VDC 0 100000 μF Up-conversion LVDC to HVDC LVDC clamping 2 s Derating Curve PARAMETER DESCRIPTION / CONDITION MIN NOM MAX UNIT Output Over-Current If voltage drops below approximately 30 VDC for more than 1s, the output goes to hiccup mode 20 268 A Output Over-Voltage Protection Latch type, Max. OV duration 200 ms CAN Adjustable 30 59 V Output Under-Voltage Protection Max. UV duration 500 ms CAN Adjustable 25 57 V Over-Temperature Protection Current limit de-rating and Converter shutdown Input and Output Reverse Polarity Protection Protective elements connected in series Input Fuse Protection HVDC Input: internal primary fuse, safety approved 40 A Input Low Line Protection CAN Adjustable 480 800 V Input Overvoltage Protection CAN adjustable 500 810 V PARAMETER DESCRIPTION / CONDITION CRITERION CAN BUS SAE J1939 500 kBit/s (250 kBit/s on request) Remote sense signals Sense positive Sense negative 2 V compensation Address bits Internally pulled up to LOGIC HIGH (3.3 V 100 kohm) Adr. 0 Adr. 1 ELX Switched (Enable) Logic input signal 9-36 VDC ELX Unswitched Supply of internal Bias converter 9-36 VDC HVIL function HVIL pin shorted internally Part of HV connector
tech.support@psbel.com PARAMETER DESCRIPTION / CONDITION MIN NOM MAX UNIT Altitude Operating @ Tambient = 40 °C 3500 5000 m Operating Temperature Air / Coolant -40 /-40 50 / 70 °C Storage Temperature -55 105 °C Humidity SAE J1455 Shock SAE J1455 Vibration SAE J1455, MIL-STD-202G PARAMETER DESCRIPTION / CONDITION CRITERION Approvals Designed according IEC-61800-5-1 Insulation HVDC to Chassis Input to Output LVDC Power to Chassis Basic: 2000 VDC Reinforced: 3000 VDC or 2120 VAC Basic: 100 VDC PARAMETER DESCRIPTION / CONDITION MANUFACTURER MPN Input Connector (IN) High voltage connector TYCO HVA 630 variant A Output Connector (OUT) AMPHENOL PL082X-300-10M8 CAN BUS and Signal Interface (CTRL) Panel mounted TYCO 776267-1 PIN NAME
1 DII1 Digital identification input / ADR0
2 ELV_GND
3 CAN shield
5 Sense positive (+56V SENSE)
6 DII2 Digital identification input / ADR1
7 ELV_GND
8 CAN_H
10 ELV Unswitched
11 ELV Switched
12 CAN_L
14 Sense negative (-56V SENSE)
Signal Connector Pin Description
+86 755 298 85888 Europe, Middle East +353 61 225 977 North America +1 408 785 5200 © 2019 Bel Power Solutions & Protection BCD.00606_007 + - Signal Connector Output Connector Input Connector PARAMETER DESCRIPTION / CONDITION Cooling Convection (CG) / Liquid Cooled (8G) Min Coolant Flow: 15 l/m Power Rating 7.5 kW (700DNC75-56-C, 700DNC75-56-8, 700BDC75-56-C, 700BDC75-56-8) 15.0 kW (700DNC150-56-C, 700DNC150-56-8, 700BDC150-56-C, 700BDC150-56-8) 22.5 kW (700DNC225-56-C, 700DNC225-56-8, 700BDC225-56-C, 700BDC225-56-8) Power Conversion Unidirectional (DNC), Bi-directional (BDC) MODEL MAX WEIGHT MECHANICAL DIMENSIONS 700DNC150-56-C 52 kg 626 x 446 x 201 mm 700DNC150-56-8 30 kg 626 x 447 x 101.2 mm HVIL SHUNT + -
tech.support@psbel.com Liquid Cooled Model - Front View Liquid Cooled Model – Top View Liquid Cooled Model – Side View
+86 755 298 85888 Europe, Middle East +353 61 225 977 North America +1 408 785 5200 © 2019 Bel Power Solutions & Protection BCD.00606_007 Convection Cooled Model - Front View Convection Cooled Model - Top View
tech.support@psbel.com NUCLEAR AND MEDICAL APPLICATIONS - Products are not designed or intended for use as critical components in life support systems, equipment used in hazardous environments, or nuclear control systems. TECHNICAL REVISIONS - The appearance of products, including safety agency certifications pictured on labels, may change depending on the date manufactured. Specifications are subject to change without notice. Convection Cooled Model - Side View