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DIMENSIONS: TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN CHK APVD MATERIAL FINISH PRODUCT SPEC APPLICATION SPEC WEIGHT P LTR DATE APVDDWNDESCRIPTION LOC DIST 5678 34 2 1 D B AA B C C D BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED. RELEASED FOR PUBLICATION C COPYRIGHT THIS DRAWING IS UNPUBLISHED. AMP 4805 REV 31MAR2000 RESTRICTED TO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION.

1 DEVELOPMENT 17OCT2014 XZ TE

A RELEASED 09DEC2014 JH TE A1 ECR-16-005598 18APR2016 KH LZ Customer Accessible Production Drawing TE Connectivity Harrisburg, PA 17105-3608 2150162 X.ZHAO 17OCT2014 L.ZHANG 17OCT2014 T.ELBIN 17OCT2014 1:1 1 4 A1 -- - mm A 66 Ocean End Feed Applicator - - ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER PART NUMBER REVISION DESCRIPTION FEED TYPE APPLICATOR STYLE CONVERSION CHART CONVERT TO PART NUMBERS REQUIRED 2150162 -2 A FINE CRIMP HEIGHT ADJUST PNEUMATIC SERVO LATCH PLATE 2119951-1 1901697-1 8- 2150162 -5 - - 2168400-7 (QUANTITY 2) SMART APPLICATOR 2161326-1 - 8- 2150162 -4 - - - 2150162 -5 A FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE PNEUMATIC FEED 2119950-1 2119792-2 - 2119641-1 - 2063440-2 2150162 -6 A NON-CRIMP HEIGHT ADJUST SERVO LATCH PLATE - - - - - - - - - - - - - - 2150162 -7 A FINE CRIMP HEIGHT ADJUST NONE - - - - - - - 7- 2150162 -7 A CRIMP TOOLING KIT - - - - - - - - SET UP GAUGE 2119599-2 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 & 4 of 4) ITEM NODESCRIPTIONPART NO-2-5-6-7-77 1CRIMPER, WIRE PREMIUM3-456410-2 11111 2SPACER, CRIMPER455888-7 1111- 3CRIMPER, INSULATION OVERLAP PREMIUM6-2119785-6 11111 4BLOCK, FL CRIMPER SPACER3-238009-9 1111- 5SPACER7-240641-8 1111- 6-- ----- 7BLADE, SLUG1-2217206-1 1111- 8ANVIL, COMBINATION, END FEED6-1803000-1 11111 9PLATE, FRONT SHEAR4-690495-5 1111- 10-- ----- 11PLATE, REAR SHEAR240644-9 1111- 13SPACER,HOLD-DOWN1752360-1 1111- 17SCR, BHSC, RoHS (M6 X 12)1-2079383-1 4444- 18STRIP GUIDE, FRONT2-1901695-2 1111- 19STRIP GUIDE, REAR2-1901696-2 1111- 20DRAG1752373-4 1111- 22SPRING, COMPRESSION2-22281-3 2222- 24PLATE, STRIP GUIDE1752371-1 1111- 25STUD, THREADED1320906-1 2222- 27STRIPPER (MACHINING)240639-1 1111- 29SCR, SKT HD CAP, RoHS, M4 X 101-2168083-0 2222- 31SCR, SKT HD CAP, RoHS, M4 X 202168083-9 2222- 33WASHER, FLAT, REG M41-18028-2 8888- 35BOLT, ADJUSTMENT2119092-1 11-1- 37FA HEAD, ATLANTIC STYLE2119085-1 1111- 38RAM WASHER, PRECISION2119644-1 1111- 39APPLICATOR SHIM PACK2119957-1 11-1- 40DISC, NUMBERED FA WIRE ADJUSTMENT2119645-1 11-1- 41SCR, BHSC, RoHS (M8 X 25)2079383-7 1111- 44RAM,AMP STYLE, END FEED2119369-1 11-1- 46APPLICATOR BASIC ASSEMBLY, EF2119655-5 1111- 49SCR, SKT HD CAP M4 X 6.018023-9 1---- 51PAWL, EF, AIR2119792-2 1---- 52NUT, HEX, REG, RoHS, M3.51-5018030-0 1111- 53NUT, LOCK, HEX, TORQUE (M4)986965-8 2222- 54NUT, HEX, REG, RoHS, M35018030-1 2222- 55NUT, HEX, REG, RoHS, M45018030-2 2222- 56SCR, SKT HD CAP, RoHS, M4 X 202168083-9 2222- 57SHCS, LOW HEAD, RoHS, M4 X 82168400-4 4444- 60SCR, BHSC, RoHS (M4 X 8)2079383-4 1111- 62SCR, SET, SOC, CONE POINT, M3 x 4.0992763-5 33-3- 63LIMITER, ADJUSTMENT BOLT2119793-1 11-1- 65HOLDDOWN, TERMINAL1901681-1 1111- 66SCREW, DRIVE, RH, RoHS, 2 x .1882168078-1 2222- 67TAG,IDENTIFICATION2119740-1 1--1- 70SCR, SET, FLT POINT M3 X 10.02-18032-2 2222- 71DOCUMENTATION PACKAGE2119956-2 1111- 82SPACER, CRIMPER455888-5 1111- 84ASSY, LUBRICATOR, END FEED2119955-2 1111- 133SERVO FEED LATCH ASM1633743-1 -11-- 135MEMORY CHIP, PROGRAMMEDSEE NOTE 4 -REFREF-- 137PIN, RETAIN, GRVD, 3/16 X .8543-23627-7 1---- 163SPRING, FEED FINGER240638-1 1---- 164COUNTER, MAGNETIC994970-2 REFREFREFREF- 166MAGNET, RARE EARTH HIGH ENERGY994969-1 1111- 172RING, RETAIN, EXTERN, 3/16 CRESCENT21045-3 2---- 174GUIDE PIN,HOLDDOWN1901680-2 1111- 175GUIDE PIN,HOLDDOWN1752353-2 1111- 176SPRING, COMPRESSION8-22280-7 1111- 177PIN, SLOTTED SPRING 3.0 X 14.06-993111-6 1111- 180STANDOFF,HOLD-DOWN1752354-2 1111- 183FEED FINGER ASSEMBLY,EF1901697-1 -REFREF-- 213TAG,IDENTIFICATION2119740-2 -11-- 238AIR FEED MODULE2063440-2 1---- 240SHCS, LOW HEAD, RoHS, M5 X 102168400-7 -22-- 242RETAINER, INSULATION DIAL2119083-1 1111- 243WASHER, WAVE SPRING, CREST-TO-CREST2079764-1 1111- 244CAM, SNAIL, INSULATION ADJUSTMENT2119082-4 1111- 245RAM, AMP STYLE, END FEED, NON-ADJUST2119759-1 --1-- 246SPRING, COMPRESSION1-22279-3 11-1- 247DETENT PIN2119798-1 11-1- 248FEED CAM, AIR FEED2119641-1 1---- 249BUSHING, LCH5-12, MISUMI2079988-1 1---- ITEM NODESCRIPTIONPART NO-2-5-6-7-77 250PUSH ROD, AIR FEED2119640-1 1---- 252O-RING, .676 ID, .070 DIA. MAT.8-21084-0 11-1- 260APPLICATOR SHIM PACK2119957-2 --1-- TERMINAL DATA: G&H TERMINAL G&H CRIMP SPECIFICATION TERMINAL NAME: G&H TERMINAL WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION G&H LEAR SPEC 25221 Rev 9 - - - - - TERMINALS APPLIED TE TERMINAL G&H TERMINAL TE TERMINAL G&H TERMINAL 1572900-1 25221.123.011 1572499-1 25219.213.004 1572900-2 25221.213.011 1572499-2 25219.213.320 1572900-3 25221.212.179 1572499-3 25219.123.014 1572900-4 25221.214.009 1572499-4 25219.123.011 1572900-5 25221.214.321 1572499-5 25219.123.322 1572900-6 25221.122.323 1572499-6 25219.123.009 1572900-7 25221.123.014 1572499-7 25219.411.031 1572900-8 25221.123.009 CRIMP HEIGHT REFERENCE SETTING 7.8 W1__FA_SETTING_1 7.8 W1__FA_SETTING_2 8.9 W1__FA_SETTING_3 9.2 W1__FA_SETTING_4 9.2 W1__FA_SETTING_5 WIRE SIZE CRIMP HEIGHT mm [INCH] 2.50mm2 W1__DWG_WGAUGE_1 1.0+1.5 W1__DWG_WGAUGE_2 2X1.00 W1__DWG_WGAUGE_3 1.00+0.75 W1__DWG_WGAUGE_4 1.50mm2 W1__DWG_WGAUGE_5 TERMINAL DATA: C2__TERM_MFG TERMINAL C2__CRIMP_SPEC_SRC_STR TERMINAL NAME: C2__TERM_NAME WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION - - - - - - TERMINALS APPLIED WIRE SIZE CRIMP HEIGHT X CRIMP HEIGHT REFERENCE SETTING TERMINAL DATA: C3__TERM_MFG TERMINAL C3__CRIMP_SPEC_SRC_STR TERMINAL NAME: C3__TERM_NAME WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION - - - - - - TERMINALS APPLIED WIRE SIZE CRIMP HEIGHT X CRIMP HEIGHT REFERENCE SETTING APPLICATOR DATA CRIMP SIZE TYPE WIRE 3.30 mm [.130] F INSUL 4.32 mm [.170] OV APPL INSTRUCTIONS 408-10390 APPLICATOR DATA CRIMP SIZE TYPE WIRE 3.30 mm [.130] F INSUL - - APPL INSTRUCTIONS 408-10390 ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER PART NUMBER REVISION DESCRIPTION FEED TYPE APPLICATOR STYLE CONVERSION CHART CONVERT TO PART NUMBERS REQUIRED 2150162 -2 A FINE CRIMP HEIGHT ADJUST PNEUMATIC - - - - - - - SERVO LATCH PLATE 2119951-1 1901697-1 8- 2150162 -5 - - 2168400-7 (QUANTITY 2) SMART APPLICATOR 2161326-1 - 8- 2150162 -4 - - - 2150162 -5 A FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE - - - - - - - PNEUMATIC FEED 2119950-1 2119792-2 - 2119641-1 - 2063440-2 2150162 -6 A NON-CRIMP HEIGHT ADJUST SERVO LATCH PLATE - - - - - - - - - - - - - - 2150162 -7 A FINE CRIMP HEIGHT ADJUST NONE - - - - - - - 7- 2150162 -7 A CRIMP TOOLING KIT - - - - - - - - CABLE DIAMETER RECOMMENDED SPARE PARTS GREASE BEARING SURFACES LIGHTLY 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2150162 -4 SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2150162 -5 SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2150162 -6 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37. GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT CUT TO LENGTH AT ASSEMBLY. TERMINAL LUBRICANT IS RECOMMENDED. THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. CUT TO LENGTH AT ASSEMBLY. THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH THIN WALL (FLR) INSULATION. THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH THIN WALL (FLR) INSULATION. THE INSULATION CRIMP & APPLICABLE INSULATION RANGE MAY NOT CONFORM TO PARAMETERS LISTED IN THE APPLICATION SPECIFICATION. INSULATION RANGLE QUOTED IS THAT OF THE TERMINAL. THE SEAL INSULATION RANGE IS #- # [# - # IN.] INSULATION CRIMP MAY NOT CONFORM TO THAT STATED IN RELEVANT APPLICATION SPECIFICATION. FEED ADJUSTMENTS MAY BE REQUIRED WHEN SWITCHING TERMINALS. SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION RECOMMENDED SPARE PARTS GREASE BEARING SURFACES LIGHTLY 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2150162 -4 SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2150162 -5 SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2150162 -6 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 & 180. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37 & 180. GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT CUT TO LENGTH AT ASSEMBLY. TERMINAL LUBRICANT IS RECOMMENDED. 9 9

DIMENSIONS: TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN CHK APVD MATERIAL FINISH PRODUCT SPEC APPLICATION SPEC WEIGHT P LTR DATE APVDDWNDESCRIPTION LOC DIST 5678 34 2 1 D B AA B C C D BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED. RELEASED FOR PUBLICATION C COPYRIGHT THIS DRAWING IS UNPUBLISHED. AMP 4805 REV 31MAR2000 RESTRICTED TO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. Customer Accessible Production Drawing TE Connectivity Harrisburg, PA 17105-3608 2150162 X.ZHAO 17OCT2014 L.ZHANG 17OCT2014 T.ELBIN 17OCT2014 1:1 2 4 A1 -- - mm A 66 Ocean End Feed Applicator - - - SEE SHEET 1 - - - A PNEUMATIC 17.4 0.5 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 & 4 of 4) FEED TYPE 248 239 250 249 137 163 172 135 240133 CAM POSITION SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION 238

183 REF

A 164 MECHANICAL A AIR FEED 40mm STROKE 30mm STROKE SERVO LATCH PLATE A SERVO FEEDER NOT INCLUDED 1 1

DIMENSIONS: TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN CHK APVD MATERIAL FINISH PRODUCT SPEC APPLICATION SPEC WEIGHT P LTR DATE APVDDWNDESCRIPTION LOC DIST 5678 34 2 1 D B AA B C C D BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED. RELEASED FOR PUBLICATION C COPYRIGHT THIS DRAWING IS UNPUBLISHED. AMP 4805 REV 31MAR2000 RESTRICTED TO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. Customer Accessible Production Drawing TE Connectivity Harrisburg, PA 17105-3608 2150162 X.ZHAO 17OCT2014 L.ZHANG 17OCT2014 T.ELBIN 17OCT2014 1:1 3 4 A1 -- - mm A 66 Ocean End Feed Applicator - - - SEE SHEET 1 - - - SET UP GAUGE 2119599-2 PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 & 2 of 4) PACIFIC VERSION TERMINATOR INTERFACE ADAPTER PART NUMBER REVISION DESCRIPTION FEED TYPE APPLICATOR STYLE CONVERSION CHART CONVERT TO PART NUMBERS REQUIRED 2- 2150162 -2 A FINE CRIMP HEIGHT ADJUST PNEUMATIC SERVO LATCH PLATE 2119951-1 1901697-1 8- 2150162 -5 - - 2168400-7 (QUANTITY 2) SMART APPLICATOR 2161326-1 - 8- 2150162 -4 - - - 2- 2150162 -5 A FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE PNEUMATIC FEED 2119950-1 2119792-2 - 2119641-2 - 2063440-2 2- 2150162 -7 A FINE CRIMP HEIGHT ADJUST NONE - - - - - - - 7- 2150162 -7 A CRIMP TOOLING KIT - - - - - - - - ITEM NODESCRIPTIONPART NO-22-25-27-77 1CRIMPER, WIRE PREMIUM3-456410-2 1111 2SPACER, CRIMPER455888-7 111- 3CRIMPER, INSULATION OVERLAP PREMIUM6-2119785-6 1111 4BLOCK, FL CRIMPER SPACER3-238009-9 111- 5SPACER7-240641-8 111- 6-- ---- 7BLADE, SLUG1-2217206-1 111- 8ANVIL, COMBINATION, END FEED6-1803000-1 1111 9PLATE, FRONT SHEAR4-690495-5 111- 10-- ---- 11PLATE, REAR SHEAR240644-9 111- 13SPACER,HOLD-DOWN1752360-1 111- 18STRIP GUIDE, FRONT2-1901695-2 111- 19STRIP GUIDE, REAR2-1901696-2 111- 20DRAG1752373-4 111- 22SPRING, COMPRESSION2-22281-3 222- 24PLATE, STRIP GUIDE1752371-1 111- 25STUD, THREADED1320906-1 222- 27STRIPPER (MACHINING)240639-1 111- 29SCR, SKT HD CAP, RoHS, M4 X 101-2168083-0 222- 31SCR, SKT HD CAP, RoHS, M4 X 202168083-9 222- 33WASHER, FLAT, REG M41-18028-2 888- 38RAM WASHER, PRECISION2119644-1 111- 39APPLICATOR SHIM PACK2119957-1 111- 40DISC, NUMBERED FA WIRE ADJUSTMENT2119645-1 111- 41SCR, BHSC, RoHS (M8 X 25)2079383-7 111- 49SCR, SKT HD CAP M4 X 6.018023-9 1--- 51PAWL, EF, AIR2119792-2 1--- 52NUT, HEX, REG, RoHS, M3.51-5018030-0 111- 53NUT, LOCK, HEX, TORQUE (M4)986965-8 222- 54NUT, HEX, REG, RoHS, M35018030-1 222- 55NUT, HEX, REG, RoHS, M45018030-2 222- 56SCR, SKT HD CAP, RoHS, M4 X 202168083-9 222- 57SHCS, LOW HEAD, RoHS, M4 X 82168400-4 444- 62SCR, SET, SOC, CONE POINT, M3 x 4.0992763-5 333- 63LIMITER, ADJUSTMENT BOLT2119793-1 111- 65HOLDDOWN, TERMINAL1901681-1 111- 66SCREW, DRIVE, RH, RoHS, 2 x .1882168078-1 222- 67TAG,IDENTIFICATION2119740-1 1-1- 70SCR, SET, FLT POINT M3 X 10.02-18032-2 222- 71DOCUMENTATION PACKAGE2119956-2 111- 82SPACER, CRIMPER455888-5 111- 84ASSY, LUBRICATOR, END FEED2119955-2 111- 133SERVO FEED LATCH ASM1633743-1 -1-- 135MEMORY CHIP, PROGRAMMEDSEE NOTE 4 -REF-- 137PIN, RETAIN, GRVD, 3/16 X .8543-23627-7 1--- 139BOLT, ADJUSTMENT2119092-2 111- 140RAM, ASIAN STYLE, END FEED2119651-1 111- 141APPLICATOR BASIC ASSEMBLY, EF2119655-6 111- 144SCR, BHSC, RoHS (M4 X 16)2079383-8 111- 145DETENT PIN2119798-2 111- 152FEED CAM, AIR FEED2119641-2 1--- 153O-RING, .801 ID, .070 DIA. MAT.8-21084-1 111- 163SPRING, FEED FINGER240638-1 1--- 164COUNTER, MAGNETIC994970-2 REFREFREF- 166MAGNET, RARE EARTH HIGH ENERGY994969-1 111- 172RING, RETAIN, EXTERN, 3/16 CRESCENT21045-3 2--- 174GUIDE PIN,HOLDDOWN1901680-2 111- 175GUIDE PIN,HOLDDOWN1752353-2 111- 176SPRING, COMPRESSION8-22280-7 111- 177PIN, SLOTTED SPRING 3.0 X 14.06-993111-6 111- 180STANDOFF,HOLD-DOWN1752354-2 111- 183FEED FINGER ASSEMBLY,EF1901697-1 -REF-- 186SCR, BHSC, RoHS (M6 X 20)2079383-9 444- 213TAG,IDENTIFICATION2119740-2 -1-- 238AIR FEED MODULE2063440-2 1--- 240SHCS, LOW HEAD, RoHS, M5 X 102168400-7 -2-- 242RETAINER, INSULATION DIAL2119083-1 111- 243WASHER, WAVE SPRING, CREST-TO-CREST2079764-1 111- 244CAM, SNAIL, INSULATION ADJUSTMENT2119082-4 111- 246SPRING, COMPRESSION1-22279-3 111- 249BUSHING, LCH5-12, MISUMI2079988-1 1--- 250PUSH ROD, AIR FEED2119640-1 1--- ITEM NODESCRIPTIONPART NO-22-25-27-77 251FINE ADJUST HEAD ASM, PACIFIC STYLE2119782-1 111- TERMINAL DATA: G&H TERMINAL G&H CRIMP SPECIFICATION TERMINAL NAME: G&H TERMINAL WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION G&H LEAR SPEC 25221 Rev 9 - - - - - TERMINALS APPLIED TE TERMINAL G&H TERMINAL TE TERMINAL G&H TERMINAL 1572900-1 25221.123.011 1572499-1 25219.213.004 1572900-2 25221.213.011 1572499-2 25219.213.320 1572900-3 25221.212.179 1572499-3 25219.123.014 1572900-4 25221.214.009 1572499-4 25219.123.011 1572900-5 25221.214.321 1572499-5 25219.123.322 1572900-6 25221.122.323 1572499-6 25219.123.009 1572900-7 25221.123.014 1572499-7 25219.411.031 1572900-8 25221.123.009 WIRE SIZE CRIMP HEIGHT mm [INCH] 2.50mm2 W1__DWG_WGAUGE_1 1.0+1.5 W1__DWG_WGAUGE_2 2X1.00 W1__DWG_WGAUGE_3 1.00+0.75 W1__DWG_WGAUGE_4 1.50mm2 W1__DWG_WGAUGE_5 CRIMP HEIGHT REFERENCE SETTING 7.8 W1__FA_SETTING_1 7.8 W1__FA_SETTING_2 8.9 W1__FA_SETTING_3 9.2 W1__FA_SETTING_4 9.2 W1__FA_SETTING_5 TERMINAL DATA: C2__TERM_MFG TERMINAL C2__CRIMP_SPEC_SRC_STR TERMINAL NAME: C2__TERM_NAME WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION - - - - - - TERMINALS APPLIED WIRE SIZE CRIMP HEIGHT X CRIMP HEIGHT REFERENCE SETTING TERMINAL DATA: C3__TERM_MFG TERMINAL C3__CRIMP_SPEC_SRC_STR TERMINAL NAME: C3__TERM_NAME WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION - - - - - - TERMINALS APPLIED WIRE SIZE CRIMP HEIGHT X CRIMP HEIGHT REFERENCE SETTING APPLICATOR DATA CRIMP SIZE TYPE WIRE 3.30 mm [.130] F INSUL 4.32 mm [.170] OV APPL INSTRUCTIONS 408-10390 PACIFIC VERSION TERMINATOR INTERFACE ADAPTER PART NUMBER REVISION DESCRIPTION FEED TYPE APPLICATOR STYLE CONVERSION CHART CONVERT TO PART NUMBERS REQUIRED 2- 2150162 -2 A FINE CRIMP HEIGHT ADJUST PNEUMATIC - - - - - - - SERVO LATCH PLATE 2119951-1 1901697-1 8- 2150162 -5 - - 2168400-7 (QUANTITY 2) SMART APPLICATOR 2161326-1 - 8- 2150162 -4 - - - 2- 2150162 -5 A FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE - - - - - - - PNEUMATIC FEED 2119950-1 2119792-2 - 2119641-2 - 2063440-2 2- 2150162 -7 A FINE CRIMP HEIGHT ADJUST NONE - - - - - - - 7- 2150162 -7 A CRIMP TOOLING KIT - - - - - - - - APPLICATOR DATA CRIMP SIZE TYPE WIRE 3.30 mm [.130] F INSUL - - APPL INSTRUCTIONS 408-10390 CABLE DIAMETER RECOMMENDED SPARE PARTS GREASE BEARING SURFACES LIGHTLY 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2150162 -4 SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2150162 -5 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 153. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. CUT TO LENGTH AT ASSEMBLY. TERMINAL LUBRICANT IS RECOMMENDED. THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. CUT TO LENGTH AT ASSEMBLY. THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH THIN WALL (FLR) INSULATION. THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH THIN WALL (FLR) INSULATION. THE INSULATION CRIMP & APPLICABLE INSULATION RANGE MAY NOT CONFORM TO PARAMETERS LISTED IN THE APPLICATION SPECIFICATION. INSULATION RANGLE QUOTED IS THAT OF THE TERMINAL. THE SEAL INSULATION RANGE IS #- # [# - # IN.] INSULATION CRIMP MAY NOT CONFORM TO THAT STATED IN RELEVANT APPLICATION SPECIFICATION. FEED ADJUSTMENTS MAY BE REQUIRED WHEN SWITCHING TERMINALS. SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION RECOMMENDED SPARE PARTS GREASE BEARING SURFACES LIGHTLY 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2150162 -4 SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2150162 -5 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 & 180. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 153. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS. FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION. CUT TO LENGTH AT ASSEMBLY. TERMINAL LUBRICANT IS RECOMMENDED.

DIMENSIONS: TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN CHK APVD MATERIAL FINISH PRODUCT SPEC APPLICATION SPEC WEIGHT P LTR DATE APVDDWNDESCRIPTION LOC DIST 5678 34 2 1 D B AA B C C D BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED. RELEASED FOR PUBLICATION C COPYRIGHT THIS DRAWING IS UNPUBLISHED. AMP 4805 REV 31MAR2000 RESTRICTED TO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. Customer Accessible Production Drawing TE Connectivity Harrisburg, PA 17105-3608 2150162 X.ZHAO 17OCT2014 L.ZHANG 17OCT2014 T.ELIBN 17OCT2014 1:1 4 4 A1 -- - mm A 66 Ocean End Feed Applicator - - - SEE SHEET 1 - - - A PNEUMATIC 17.4 0.5 PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 & 2 of 4) FEED TYPE 152 239 250 249 238 163 172 135 240133 CAM POSITION SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION A A AIR FEED 30mm STROKE SERVO LATCH PLATE A SERVO FEEDER NOT INCLUDED 1 1