75BBS ETC2

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www.andersonpower.com - 30 - All Data Subject To Change Without Notice | PP75 ORDERING INFORMATION | PP75 Standard Housings The second smallest Powerpole® housing can be used with wire contacts for up to 6 AWG [10mm²] as well as PCB and busbar contacts. Red 5916G7-BK 5916G7 Green 5916G6-BK 5916G6 Black 5916G4-BK 5916G4 White 5916G5-BK 5916G5 Blue 5916-BK 5916 Yellow 5916G15-BK 5916G15 Orange 5916G14-BK 5916G14 Gray 5916G16-BK 5916G16 PP75 Chemical Resistant (CR) Housings Has the same form and dimensions of the standard PP75 housing in a chemical resistant PBT/ PC blend housing. Suitable for use to -40°C. Description - Part Numbers - Red P5916G7-BK Black P5916G4-BK White P5916G5-BK Blue P5916-BK Powerpole® Connectors - PP75: up to 120 Amps PP75 series Powerpole® housings can be used for wire-to-wire, wire-to-board, and wire-to-busbar applications. Wire sizes from #16 AWG (1.3 mm²) to #6 (13.3 mm²) offer power capabilities up to 120 amps per pole. Locking housings offer the capability to secure Powerpole ® housings to each other and to mounting pads. Housings made from chemical resistant (CR) resin withstand industrial solvents better than standard housings.

  • Large Wire Range Accommodates up to #6 (10mm²) Wire Reducing bushings allow as small as #16 (1.5 mm²) wire to be used
  • Wire, PCB, and Busbar Contacts Allows one connection system to meet multiple needs
  • Mini-Powerclaw PCB Contacts Minimize PCB Footprint Removes the PP75 housing from the board side SECTION 2 Powerpole® PP75 Material ID Located Here V0 = Standard P = Chemical Resistant [ 47.9 ] 1.88 [ 81.3 ] 3.20 [ 17.0 ] 0.67 [ 15.9 ] 0.62 [ 15.9 ] 0.62 Front View Mated Length PP75 with Mounting Wings

www.andersonpower.com - 31 - All Data Subject To Change Without Notice [ 30.0 ] 1.18 [ 7.2 ] 0.28 [ 11.4 ] 0.45 [ 7.1 ] 0.28 A [ 47.9 ] 1.88 SECTION 2 Powerpole® PP75 [ 69.1 ] 2.72 [ 2.0 ] 0.08 [ 17.1 ] 0.68 See Busbar contact drawing on website for further detail. PP75 Housing Standard Powerclaw Contact Second housing and contact in two pole version only. [ 5.2 ] 0.20 [ 22.2 ] 0.87 [ 48.0 ] 1.89 [ 66.0 ] 2.60 [ 17.0 ] 0.67 [ 32.8 ] 1.29 See PCB contact drawing on website for further detail. PP75 Locking Dovetail Housings Offers dovetails for stacking housings that have a locking feature to prevent housings separating. Can mate to standard and chemical resistant housings, but cannot be stacked with them. Red 75LOKRED-BK 75LOKRED Green 75LOKGRN-BK 75LOKGRN Black 75LOKBLK-BK 75LOKBLK White 75LOKWHT-BK 75LOKWHT Blue 75LOKBLU-BK 75LOKBLU Gray 75LOKGRA-BK 75LOKGRA PP75 Silver Plated Wire Contacts Silver plated contacts offer the best electrical performance and durability up to 10,000 mating cycles. See reducing bushings in accessory section for smaller wires. Dimensions Mating Loose Piece - A - AWG mm² Force -- Part Numbers -- inches mm 6 13.3 Low 1307-BK 1307 0.22 5.59 6 13.3 High 5900-BK 5900 0.22 5.59 8 8.4 High 5952-BK 5952 0.19 4.83 12 to 10 3.3 to 5.3 Low 5953-BK 5953 0.14 3.56 12 to 10 3.3 to 5.3 High 5915-BK 5915 0.14 3.56 PP75 Silver Plated Busbar Contacts Provide a quick disconnect input or output busbar connection. Busbar contacts are for mating with wire contacts only. Part number 75BBS includes lock nuts. Locknuts must be ordered separately for B01956P4. Mating Busbar #10-24 High B01915P1 - 75BBS Lock Nut #10-24 - H1216P8 110G54 - 55A Right Angle Standard Powerclaw PCB Contacts Standard Powerclaw contacts are for use inside a PP75 housing and provide a color coded right angle connection to the PCB. Description --- Loose Piece Part Numbers -- Tin Plated PC5930T-BK PC5930T Silver Plated PC5930S-BK PC5930S

www.andersonpower.com - 32 - All Data Subject To Change Without Notice 55A Right Angle Mini Powerclaw PCB Contacts Right angle Mini Powerclaw contacts can be used on the PCB edge without a PP75 housing on the PCB side. A self polarizing design only allow PP75 wire housings to mate to PCB contacts one way. Loose Piece Tin Plated PC5934T-BK PC5934T Silver Plated PC5934S-BK PC5934S 55A Vertical Mini Powerclaw PCB Contacts Vertical Mini Powerclaw contacts save space by not requiring a PP75 housing on the PCB side. The guide housing is required for 2 pole applications to provide a polarized connection. (See PP75 accessories). Loose Piece Tin Plated PC5933T-BK PC5933T Silver Plated PC5933S-BK PC5933S [ 12.2 ] 0.48 [ 24.3 ] 0.96 [ 9.7 ] 0.38 [2.32] 0.091 [ 10.29 ] 0.405 [ 6.25 ] 0.246 [ 1.27 ] 0.050 [ 4.98 ] 0.196 [ 25.4 ] 1.00 [ 12.19 ] 0.480 [ 1.27 ] 0.050 [ 17.5 ] 0.69[ 6.10 ] 0.240 [ 2.42 ] 0.095 [ 24.6 ] 0.97 [ 8.1 ] 0.32 [ 7.6 ] 0.30 [ 58.4 ] 2.30 [ 15.6 ] 0.61 | PP75 TEMPERATURE CHARTS |

6 AWG 8 AWG

10 AWG 12 AWG

Derating vs. Ambient Temperature Temperature (°C) Amperes Applied 0 20 40 60 80 100 120 Derating vs. Ambient Temperature Temperature (°C) Amperes Applied 100 125 0 10 20 30 40 50 60 70 80 90 100 SECTION 2 Powerpole® PP75 0 10 20 30 40 50 60 70 80 90100 110 120 PP75 Singlepole Loose Piece Contact Temperature Rise at Constant Current Temperature (°C) Amperes Applied PP75 Multipole Loose Piece Contact Temperature Rise at Constant Current Temperature (°C) Amperes Applied 0 10 20 30 40 50 60 70 80 90 100 125 0 10 20 30 40 50 60 70 80 90 100110 Mini Powerclaw Derating vs. Ambient Temperature Temperature (°C) Amperes Applied Singlepole 2-Pole 0 10 20 30 40 50 60 70 80 90 Mini Powerclaw Temperature Rise at Constant Current Temperature (°C) Amperes Applied Singlepole 2-Pole See PCB contact drawing on website for further detail. NOTE: Temperature rise charts are based on a 25°C ambient temperature. Powerclaw charts are based on #8 AWG equivalent copper foil on board side, mated to #6 AWG conductor on wire side.

www.andersonpower.com - 33 - All Data Subject To Change Without Notice | PP75 SPECIFICATIONS | Electrical Current Rating Amperes¹ UL 1977 CSA Wire to Wire (6 AWG) 120 70 Wire to PCB (6-AWG) 55 50 Wire to Busbar (6 AWG) 75 Voltage Rating AC/DC UL 1977 600 PCB Connector Recommended Voltage 3 per IEC 60950-1 Table 2L Pollution Degree 2 Mini Vert. Contact Adjacent Poles 220 Mini Horiz. Contact Adjacent Poles 200 Standard Contact Adjacent Poles 635 Dielectric Withstanding Voltage Volts AC 2,200 Avg. Mated Contact Resistance Milliohms¹ Wire Contact with 1 1/4” of #6 AWG 0.200 PCB Contact to Contact 0.500 UL Hot Plug Current Rating Amperes - 250 cycles at 120V DC Wire- wire 50A PCB- wire (Vertical Mini Powerclaw) 40A Mechanical Wire Size Range AWG mm² Wire Contcts with Bushings 16 to 6 1.3 to 13.3 Max. Wire Insulation Diameter in. mm 0.437 11.100 Operating Temperature² °F °C Standard -4° to 221° -20° to 105° Chemical Resistant* -40 to 221° -40° to 105° *Chemical resistant material not available for PCB guide housings Mating Cycles No Load by Plating Silver (Ag) Tin (Sn) Wire and PCB Contacts 10,000 1,500 Avg. Mating / Unmating Force Lbf. N Wire to Wire Low Force Contacts 5 22 Wire to Wire High Force Contacts 7 31 Standard Powerclaw to Wire 7 31 Mini Powerclaw to Wire 4 17 PCB Specifications Mounting Style Plated Through Hole Max PCB Thickness- in. [mm] Standard: 0.15 [0.381] Mini: 0.25 [0.635] Recommended Traces #8 AWG Cross Section Min. Contact / Spring Retention Force Lbf. N Wire Housing 50 222 Min. Creepage / Clearance Distance PCB in. mm Standard Powerclaw Adjacent Poles 0.260 6.6 Mini Vert. Powerclaw Adjacent Poles 0.087 2.2 Mini Horz. Powerclaw Adjacent Poles 0.079 2.0 Materials Housing Standard Plastic Resin Polycarbonate Chem. Resistant Resin Polycarbonate / PBT blend Contact Retention Spring Stainless Steel Housing Flammability Rating UL94 V-0 Contact Base Copper Alloy Wire Plating Silver PCB Plating Sn or Ag over Ni Contact Termination Methods Crimp4 Wire Contacts Hand Solder Wire and PCB Contacts Solder Dip* PCB Contacts Wave Solder* PCB Contacts Wrench / Socket Busbar Contacts ¹ Based on: 105°C rated or better cable of the largest size, Properly calibrated APP® recommended tooling, and a 25°C ambient temperature. UL rating not to exceed the maximum operating temperature. CSA rating below a 30°C temperature rise. ² Limited by the thermal properties of the connector plastic housing. ³ Without use of spacers to increase creepage and clearance distances. 4 Use APP® recommended tooling only. Alternate tools may adversely affect the performance of our connectors along with UL and CSA recognition. SECTION 2 Powerpole® PP75 Protection Touch Safety with Wire Contacts IEC 60529 IP10

www.andersonpower.com - 34 - All Data Subject To Change Without Notice [ 15.9 ] 0.63 [ 15.9 ] 0.63 [ 27.4 ] 1.08 [ 15.9 ] 0.63 [ 15.9 ] 0.63 [ 27.4 ] 1.08 Left Side View Right Side View - Both Versions - Both Versions [ 5.1 ] Ø 0.20 [ 2.6 ] R 0.10 [ 15.9 ] 0.63 [ 6.9 ] 0.27 [ 15.9 ] 0.63 [ 27.4 ] 1.08 [ 5.1 ] Ø .20 Oval Hole Round Hole - Mounting Wing Top - Mounting Wing Top [ 43.2 ] 1.70 [ 4.9 ] 0.19 [ 3.6 ] 0.14 [ 7.9 ] 0.31 [ 15.7 ] 0.62 [ 2.8 ] 0.11 Top View Side View | Powerpole® PP75 Accessories | A SECTION 2 Powerpole® PP75 Strain Relief Grommets Use for strain relief in the back side of a PP75 housing. Wire gauge given for reference only, use grommet ID and wire OD to determine suitability in the end application. Dimensions - A - Description - Part Numbers - inches mm #6 AWG, Black 114411P2 0.35 8.89 #8 AWG, Black 114411P1 0.25 6.35 #10 - 12 AWG, Black 114411P3 0.17 4.32 Mounting Wing for Standard or CR Housings Mounting wings can be used to secure dovetailed Powerpole® 75 series housings by passing fasteners through the wings in either a horizontal or vertical orientation. Useful for sheet metal panels, printed circuit boards, and many other mounting surfaces. Fasteners not included. Blue, Round Hole 1399G20-BK 1399G20 Blue, Oval Hole 1399G7-BK 1399G7 Mounting Wing for Locking Housings Mounting wings can be used to secure Powerpole® 75 series housings with locking dovetails by passing fasteners through the wings in either a horizontal or vertical orientation. Useful for sheet metal panels, printed circuit boards, and many other mounting surfaces. Fasteners not included. Blue, Oval Hole 75LOKWNGBLU-BK 75LOKWNGBLU Blue, Round Hole 75LOKWNGBLU-R-BK 75LOKWNGBLU-R Surface Mount for Locking Housings Use to secure Powerpole® 75 series housings with locking dovetails to a flat surface. Useful for sheet metal panels, printed circuit boards, and many other mounting surfaces. Fasteners not included. Blue 75LOKSMTBLU-BK 75LOKSMTBLU Spacer Use to separate housings under high power to minimize power capability derating due to heat rise. They are recommended for squaring off a block of Powerpole® 75 housings to enable mounting accessories or retaining pins to be used. Combining long and short spacers opposite each other in a mated block adds keying features, or use two short spacers to avoid interference. Minimum Quantity… 1000 100 .... Short Long [ 17.0 ] 0.67 [ 33.3] 1.31 [ 17.0 ] 0.67 [ 47.6 ] 1.87 NEW

www.andersonpower.com - 35 - All Data Subject To Change Without Notice Guide Housings for Vertical Mini Powerclaw Contacts Prevents polarity being reversed when a two pole PP75 block is mated to vertical mini Powerclaw contacts. Fastening hardware not included. Black Guide Housing PC-HSG-PP-BK PC-HSG-PP Mounting Clamp Mounting clamps can be used for fastening a block of Powerpole® 75 series housings to a panel. Connector blocks must be a complete square for the clamps to work properly. Fastening hardware not included. Description -- Part Numbers -- 2 or 4 Pole 1463G1 3 or 6 Pole 1463G2 Retaining Pins Retaining pins are used to keep stacked Powerpole® 75 series housings from separating. Retaining pins are inserted in the circular opening between two housings stacked side by side. Dimension B is +/- 0.015 in or 0.38 mm. Dimensions - A - - B - PCB Mounting Staples Reduce strain on solder joints during mating and unmating. Staples bend over the underside of the PCB board to lock the housings in place. Staples are an interference fit with housings. Number of Stacked Powerpoles® ---- Part Numbers ---- H x W PCSTAPLE-1 1 x 1 PCSTAPLE-2 1 x 2 Reducing Bushings Use with contact part number 5900-BK or 1307-BK to allow a smaller wire to be used with the connector. Electrical capability is derated with smaller wire. Dimensions - ID - - Length - PCB PP75 Connector Guide Housing Mini Vertical Powerclaw Contact A B Slide staple over housings and into the holes in the board. Staple Housings PCB Fasten the staple by bending the leads on the bottom of the board. Panel Mounting Clamp

2 Pole 3 Pole

Powerpole® PP75 IDLength Wire Entrance For environmentally sealed connector shells to hold Powerpole ® 15-180 connectors, see APP ®’s SPEC Pak ® product series on our website, www.andersonpower.com 15350 DS-PP75 REV C3.1

www.andersonpower.com - 43 - All Data Subject To Change Without Notice Powerpole® - Tooling Information SECTION 2 Powerpole® Tooling AWG mm² Loose Piece Part Numbers Tin Plating Silver Plating Hand Tool Die Locator Number of Crimps Tin Plating Silver Plating ATS Applicator ATS Press Air Feed Kit* Wire Size or Pneumatic Bench Tool + + Loose Piece Contact Crimp Tool Reeled Part Numbers Reeled Contact Crimp Tools 1.3 / 0.52 N/A 1332 3.3 / 1.3 N/A 1331 1.3 / 0.52 262G1-LPBK 262G2-LPBK 262G1 262G2 1385519-1 1.5 / 0.52 200G2L-LPBK 200G4L-LPBK 200G2L 200G4L TBD 1.3 / 0.52 269G2-LPBK N/A 269G2 N/A 1385519-1 3.3 / 1.3 261G1-LPBK 261G4-LPBK 261G1 261G4 1385520-1 5.3 / 2.1 261G2-LPBK 261G3-LPBK 261G2 261G3 1385458-1 3.3 / 1.3 269G1-LPBK N/A 269G1 N/A 1385520-1 5.3 / 2.1 269G3-LPBK N/A 269G3 N/A 1385458-1 6.0 / 2.1 200G1L-LPBK 200G3L-LPBK 200G1L 200G3L 1385460-1 6.0 / 2.1 201G1H-LPBK 201G3H-LPBK 201G1H 201G3H 1385460-1 6.0 / 2.1 1830G1-LPBK 1830G2-LPBK 1830G1 1830G2 1385460-1 1307 5900 #8 8.4 5952 5953 5915 1/0 53.5 1323G2 #1 42.4 1323G1 #2 33.6 1319 #4 21.2 1319G4 #6 13.3 1319G6 3/0 85 1328G2 1303G12 2/0 53.5 1328G1 1303G13 #1 42.4 1347 1387G2 1303G13 1304G32 Double 1387G1 1388G3 1389G3 Single 1387G2 1303G13 1304G32 Double #6 13.3 1348 1387G1 1388G4 1389G3 Single * All ATS applicators for APP® contacts are air feed style, (except 1385870) and require the press to have an air feed kit installed. Double Single 1309G2 or 1309G8 1367G1 N/A 1309G3 or 1309G8 1309G6 or 1309G8 Single1387G1 1388G6 1389G6 N/A N/A N/A SingleN/A #6 13.3 1309G4 #10 / 12 5.3 / 3.3 N/A N/A 1368 1387G1 1387G2 1388G4 1389G4 1388G3 1304G32 1385523-1 1385522-1265G6 1/0 53.5 1382 1387G1 N/A 1368 1388G3 1389G3 265G5 N/A N/A N/A Single 1388G7 33.6 1383 #4 21.1 1384 N/A 1725900-2 or [3-54500-1] N/A N/A N/A 1424266-1 or [354578-1] 2-565435-2 692655-1 1725900-2 or [3-54500-1] 1424266-1 or [354578-1] N/A PP180 PP120 PP75 PP15 / 45 Flat Wiping Power & Ground NOTE: See website for the most current information.

Click to View Pricing, Inventory, Delivery & Lifecycle Information: Anderson Power Products: 1307 265G1 265G2 265G3 265G4 265G5 265G6 265G7 265G8 5900 5900-BK 5910 5912 5913 5913-BK 5915 5915-BK 5952 5952-BK 5953 75BBS 903G1 904G1 1463G1 1463G2