Download PDF108-133061 TEC
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1 of 7 © 2020 TE Connectivity family of companies All Rights Reserved | Indicates Change *Trademark. TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or com pany names may be trademarks of their respective owners. Product Specification This controlled document is subject to change. For latest revision and Regional Customer Service, visit our website at www.te.com PRODUCT INFORMATION 1-800-522-6752 108-133061
25 MAR 2020 Rev E2
- SCOPE 1.1. Content This specification covers performances, tests and quality requirements of the: “CoolSplice Connector” with part number x-2213600-y & 2213800-y, applied according application specification 114-133061. 1.2. Qualification When tests are performed on the CoolSplice Connector, procedures specified in Figure 1 shall be used. All inspections shall be performed using the applicable inspection plan and product drawing. 1.3. Qualification Test Results Successful qualification testing on the CoolSplice Connector is complete for 2213600 -x and 2213800-x. The Qualification Test Report number can be found below, in TE documents. 2. APPLICABLE DOCUMENTS AND FORMS The following documents and forms constitute a part of this specification to the extent specified herein. Unless otherwise indicated, the latest edition of the document applies. 2.1. TE Documents 2213600: Customer drawing CoolSplice Large Gauge 2213800: Customer drawing CoolSplice New Standard 108-133061-1: Product Specification CoolSplice, Japanese translation 114-133061: Application Specification 107-133061: Packaging Specification 501-19232: Qualification Test Report: 2213600-y CoolSplice Large Gauge 501-19234: Qualification Test Report: 2213800-y CoolSplice New Standard 501-19244: CoolSplice (Location Change Powergel) Qualification Tests 502-153194: CoolSplice LW Extension - Static Heat Sequence 2.2. Industry Documents IEC 60998-2-3 Applicable for 2213600-y , 2213800-y UL 486C Listed, applicable to 2213600- y UL 1977 Recognized, applicable to 2213800-y UL 2459 Listed, applicable to 2213800-y 2.3. Reference Document 109-197 Test Specification (TE Test Specification vs EIA and IEC Test Methods) The product described in this document has not been fully tested to ensure conformance to the requirements outlined below. Therefore, TE Connectivity (TE) makes no representation or warranty, express or implied, that the product will comply with these requirements. Further, TE may change these requirements based on the results of additional testing and evaluation. Contact TE Engineering for further details.
- REQUIREMENTS 3.1. Design and Construction Product shall be of the design, construction, materials and physical dimensions specified on the applicable product drawing. 3.2. Ratings 2213600-1 & -4: Suitable for 12 AWG/14 AWG (≈ 4 mm2 / 2.5 mm2) to 14 AWG / 16 AWG (≈ 2.5 mm2 / 1.5 mm2). Wire according UL1015, solid and stranded (maximum of 19 strands). 2213600-2 & -5: Suitable for 12 AWG/14 AWG (≈ 4 mm2 / 2.5 mm2) to 16 AWG / 18 AWG (≈ 1.5 mm2 / 0.75 mm2). Wire according UL1015, solid and stranded (maximum of 19 strands). 2213600-3 & -6: Wire according UL1015, solid and stranded (maximum of 19 strands). 2213600-7 & -9: Suitable for 12 AWG/14 AWG (≈ 4 mm2 / 2.5 mm2) to 12 AWG / 14 AWG (≈ 4 mm2 / 2.5 mm2). Wire according UL1015, solid and stranded (maximum of 19 strands). 2213600-8 & 1-2213600-0: Wire according UL1015, solid and stranded (maximum of 19 strands). 2213800-1 & -2: Suitable for 18 AWG ( ≈ 0.75 mm2). Wire according UL1007, UL 1015 or equivalent, solid and stranded (maximum of 19 strands). 2213800-3 & -4: Suitable for 20 AWG /22 AWG (≈ 0.5 mm2 / 0.34 mm2). Wire according UL1007, UL 1015 or equivalent, solid and stranded (maximum of 18 strands f or 20 AWG and 7 strands for 22 AWG).
Part number Voltage Current Temperature IP rating x-2213600-y 600 V ac / dc (UL 486C & IEC60998-2-3) Pending on the smallest wire inserted:
12 AWG / 4 mm2: 20 A
14 AWG / 2.5 mm2: 15 A 16 AWG / 1.5 mm2: 15 A 18 AWG / 0.75 mm2: 10 A -40 ºC to 105 ºC1. Ambient temperature max 75 ºC. IP20 for -4 -5, -6, - 9 & 1--0. IPx5, IPx7 & IPx8 Valid for -1 -2, -3, - 7 & -8. 2213800-y
600 V ac / dc (UL 2459)
450 V ac / dc (IEC 60998-2-3)
18 AWG / 0.75 mm2: 6.5 A (5 A, IEC 60998-2-3) (6.2 A, UL 2459) 20 AWG / 0.5 mm2: 6.5 A (5 A, IEC 60998-2-3) (5 A, UL 2459) 22 AWG / 0.35 mm2: 5 A (5 A, IEC 60998-2-3) (3.5 A, UL 2459) -40 ºC to 105 ºC1. Ambient temperature max 75 ºC. IP20 for -1 & -3. IPx5, IPx7 & IPx8 Valid for -2 & -4. 1 Maximum operating temperature = ambient temperature plus temperature rise caused by the load.
3.3. ENVIRONMENTAL Product are RoSH & REACH compliant. 3.4. Test Requirements and Procedures Summary Unless otherwise specified, all tests shall be performed at ambient environmental condi tions. TEST DESCRIPTION REQUIREMENT PROCEDURE Initial examination of product Meets requirements of product drawing. Visual, dimensional and functional inspection, according to the Quality Inspection Plan. Visual Examination of Product The product shall not have visible marks of damage, break, or defect before and after the execution of the tests. EIA-364-18B ELECTRICAL Contact resistance Initial resistance maximum 25 mΩ initial. Maximum resistance after testing not exceeding 100 mΩ. Open voltage: 20 mV maximum Current 100 mA maximum EIA-364-23, Option 1 Insolation resistance 500 MΩ minimum IEC 60512-3-1 Test 3a Temperature rise ΔT < 30 ºC Measure temperature rise at 1 A and increase current in steps of 1 A. After a stabilization period of 1 hour and up to fail EIA 364-70, Method 2 Voltage proof (between adjacent contacts and contacts & housing)
3400 V ac Duration: 60 s IEC 60512-4-1, Test 4a
Cable retention force (axial) 12 AWG / 4 mm2 minimum 155 N 14 AWG / 2.5 mm2 minimum 120 N 16 AWG / 1.5 mm2 minimum 70 N 18 AWG / 0.75 mm2 minimum 50 N 20 AWG / 0.5 mm2 minimum 50 N 22 AWG / 0.35 mm2 minimum 50 N No visual damage. EIA 364-13 method A Cable retention force (90º) 12 AWG / 4 mm2 minimum 155 N 14 AWG / 2.5 mm2 minimum 120 N 16 AWG / 1.5 mm2 minimum 70 N 18 AWG / 0.75 mm2 minimum 50 N 20 AWG / 0.5 mm2 minimum 50 N 22 AWG / 0.35 mm2 minimum 50 N EIA 364-13 method A.
Cable pulled 90 º on insertion direction (towards the button). No visual damage. Vibration Test No visual damage. Discontinuity <1 μsec Duration: 4 hours for each axis (x, y, z). Frequency: 10-200-10 Hz Peak to peak amplitude 1,0 mm Speed: 1 octave/min. Acceleration: 5 g IEC 60068-2-6 Impact No visual damage. Maximum resistance after testing not exceeding 100 mΩ. Open One time dropped from 5 meters on concrete floor Separation force Minimum of 50 N Pulling two mated CoolSplices apart by means of pulling from wires (see figure 1) Only for 2213600-x Figure 1
3.5. Product Qualification and Requalification Test Sequence TEST OR EXAMINATION TEST GROUP (a) A B C 2213600-x C 2213800-x D TEST SEQUENCE (b) Visual examination of product 1, 13 1, 17 1, 10 1, 8 1, 5, 7 Contact resistance 2, 4, 6, 8, 10, 2, 6, 8, 10, 12, 16 Insolation resistance 3, 13 Temperature rise 5, 15 Voltage Proof 11 4, 14 Cable retention force (axial) 9 7 Cable retention force (90ᵒ) 6 Vibration Test 5 Impact 5 5 Separation force 7 IPX5 3, 7 IPX8 (this includes IPX7) 9 Cold 7 Dry heat 9 Damp heat 11 Thermal shock 3 3 Thermal cycling with current load cyclic Figure 2. NOTE (a) Minimum samples 5 of each part number per test group. Samples to be used: 2213600-1 assembled with 12 AWG and 14 AWG stranded wire. 2213600-2 assembled with 14 AWG and 16 AWG stranded wire. 2213600-3 assembled with 16 AWG and 18 AWG stranded wire. 2213800-1 assembled with 18 AWG solid and 18 AWG stranded wire. 2213800-4 assembled with 20 AWG solid and 20 AWG stranded wire. 2213800-4 assembled with 22 AWG solid and 22 AWG stranded wire. (b) Numbers indicate sequence in which tests are performed. (c) 221600-7 & -9 has been released based on the temperature rise (502-193194). (d) 2213917-y, 2213918-y and 2213920-y qualification will be done by testing each part number 5 samples per group B.