45481 MOLEX
Document overview
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Technical content
FEATURES AND SPECIFICATIONS
ORDERING INFORMATION
Power Dock™ Modular Plug and Socket Configured Assemblies Reliable Custom Solutions for Board-to-Board Power Interconnects Power Dock is a modular connector system offering a broad range of options to provide custom solutions for AC and DC power requirements. Features include vertical or right angle board orientations and sequential mating. They are ideal for connecting power supplies used in high-end computer and telecom equipment. Power Dock connectors are drop-in replaceable and intermateable with existing popular power connectors, now giving customers a valuable second source. Selecting the exact Power Dock connector system will be easy using the Power Dock configurator website. The website enables customers to choose the module components and the module sequence they need and then instantly receive a price, part number, drawing with basic dimensions and the option to order samples. Features and Benefits I Vertical or right angle styles for parallel or perpendicular board mating orientations I Rated up to 35.0A for a variety of power applications I Three mating sequence options for hot pluggability I Press-fit (compliant pin) or solder through hole termination for use with a range of PCB thicknesses I Signal modules available in 6 or 24 circuits to facilitate customization I Guiding pins enable self-aligning of mated assemblies Specifications Electrical Voltage: 250V or 600V Current: Power Contacts — 35.0A per mated contact Signal Contacts — 3.0A per mated contact Contact Resistance: Power Contacts — 2 milliohms max. Signal Contacts — 15 milliohms max. Dielectric Strength: No Breakdown Insulation Resistance: 5000 Megohms min. Mechanical Mating Force: Power Contact — 17.8N (4.0 lbf) max. Signal Contact — 1.4N (5 ozf) max. Unmating Force: Power Contact — 4.4N (1.0 lbf) min. Signal Contact — 0.1N (0.5 ozf) min. Durability: 250 mating cycles Housing Contact Retention: 22.2N Physical Contact: Copper Alloy Plating: Select Gold over Nickel Operating Temperature: -40 to +105°C
Applications
I Telecommunications Equipment I High-End Computer Servers I Power Distribution Systems I Low Noise Power Supplies I Switched Mode Power Supplies (SMPS) I Power Factor-Correcting Power Supplies I Uninterruptible Power Supplies (UPS) Series Description Termination
45481 Vertical Plug Assembly Solder
45482 Vertical Plug Assembly Press-fit
45483 Vertical Socket Assembly Solder
45484 Vertical Socket Assembly Press-fit
45485 Right Angle Plug Assembly Solder
Mounting, Spacer and Guide Modules Flange Modules Spacer Modules (without contacts) PD500 Left Flange Mount PD511 Vertical or Right Angle 250 V Spacer PD501 Right Flange Mount PD513 Vertical or Right Angle 600 V Spacer Guide Modules PD502 Passive Vertical Guide Socket PD507 Passive Right Angle Guide Pin PD506 Passive PD516 Active Right Angle Guide Sockets Signal Modules (Vertical) Signal Modules (Right Angle) Fax to Molex at 630-512-8620 Molex Power Dock™ Connector Assembly Design Form Americas Headquarters Lisle, Illinois 60532 U.S.A. 1-800-78MOLEX amerinfo@molex.com Far East North Headquarters Yamato, Kanagawa, Japan 81-462-65-2324 feninfo@molex.com Far East South Headquarters Jurong, Singapore 65-6-268-6868 fesinfo@molex.com European Headquarters Munich, Germany 49-89-413092-0 eurinfo@molex.com Corporate Headquarters 2222 Wellington Ct. Lisle, IL 60532 U.S.A. 630-969-4550 Company Location Contact Name Title Telephone ( ) Fax ( ) Signature Email Address Date Quantity Required Use this form to configure a Power Dock connector. Simply follow the step-by-step instructions below and fax this form to 630-512-8620. Once Molex has received this form, a drawing will be created and sent to you for final approval. STEP 1 STEP 2 Place your chosen module numbers in the boxes at right (left to right) with the mating side facing. For right angle modules, the tails are to face downward. Place an “X” for the board thickness or solder tail length of each assembly. Place an “X” for retentive feature (see right for more information). Choose from the following modules to create an assembly. Solder Terminated Modules 250V Power Modules (Vertical) 250V Power Modules (Right Angle) PD100 Socket PD101 Standard PD102 Pre-mate PD103 Post-mate PD105 Standard PD106 Pre-mate PD107 Post-mate 600V Power Modules (Vertical) 600V Power Modules (Right Angle) PD116 Socket PD117 Standard PD118 Pre-mate PD119 Post-mate PD121 Standard PD122 Pre-mate PD123 Post-mate First Assembly Mating Assembly PD PD PD PD PD PD PD PD PD PD PD PD PD PD PD PD PD PD PD PD PD PD PD PD PD PD PD PDMating Assembly First Assembly Press-Fit Terminated Modules For 2.36mm (.093") or greater board thickness 250V Power Modules (Vertical) PD200 Socket PD201 Standard PD202 Pre-mate PD203 Post-mate 600V Power Modules (Vertical) PD216 Socket PD217 Standard PD218 Pre-mate PD219 Post-mate Signal Modules (Vertical) PD401
24 Pin Socket
24 Pin
6 Pin Socket
6 Pin
24 Pin Standard
6 Pin Standard
PD515 Active, M3 Threads PD517 Active, 4-40 Threads Vertical Guide Pins Power Module with retentive feature STEP 3 - (Use for Solder Modules Only) Order No. USA-196 Rev. 1 Printed in USA/2K/JI/JI/2005.07 ©2005, Molex Visit the Power Dock configurator website at www .power-dock.com