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DIMENSIONS: TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN CHK APVD MATERIAL FINISH PRODUCT SPEC APPLICATION SPEC WEIGHT P LTR DATE APVDDWNDESCRIPTION LOC DIST 5678 34 2 1 D B AA B C C D BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED. RELEASED FOR PUBLICATION C COPYRIGHT THIS DRAWING IS UNPUBLISHED. AMP 4805 REV 31MAR2000 RESTRICTED TO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. ITEM NODESCRIPTIONPART NO-2-5-6-7-77 1-456405-6 CRIMPER, WIRE PREMIUM1-456405-611111 455888-4 SPACER, CRIMPER455888-41111- 1-2119785-0 CRIMPER, INSULATION OVERLAP PREMIUM1-2119785-011111 1-238011-0 BLOCK, CRIMPER SPACER1-238011-01111- 2119757-8 DEPRESSOR, SHEAR2119757-81111- 1333204-7 ANVIL, COMBINATION1333204-711111 454276-5 FLOATING SHEAR, FRONT454276-51111- 2119805-1 SHEAR HOLDER, FRONT2119805-11111- 1-356885-4 STOP, SHEAR1-356885-41111- SIMP_3-22280-3 SPRING, COMPRESSION3-22280-31111- 2119806 INSERT, SHEAR2119806-11111- 2119533 STRIPPER, SIDE FEED2119533-11111- 1-18028-2 WASHER, FLAT, REG M41-18028-21111- 2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.02168083-21111- 1320928-6 STRIP GUIDE1320928-61111- 1-455888-0 SPACER, CRIMPER1-455888-01111- 2119959-2 ASSEMBLY, STRIP GUIDE2119959-21111- 1-1320908-0 SPACER, STRIP GUIDE1-1320908-01111- 2161328 HEX HEAD, FLANGED, M5 x 8mm LONG2161328-11111- 2079383-5 SCR, BHSC, RoHS (M4 X 20)2079383-52222- 1-1752356-1 SUPPORT, TERMINAL1-1752356-11111- 2119092-1 BOLT, ADJUSTMENT2119092-111-1- 2119085 FA HEAD, ATLANTIC STYLE2119085-11111- 2119644-2 RAM WASHER, PRECISION2119644-21111- 2119957-1 APPLICATOR SHIM PACK2119957-111-1- 2119645 DISC, NUMBERED FA WIRE ADJUSTMENT2119645-111-1- 2079383-7 SCR, BHSC, RoHS (M8 X 25)2079383-71111- 2119370 RAM, AMP STYLE, SIDE FEED2119370-111-1- 2119656-9 APPLICATOR BASIC ASSEMBLY, SF2119656-91111- 18023-9 SCR, SKT HD CAP M4 X 6.018023-91---- 3-1752354-5 STANDOFF,HOLD-DOWN3-1752354-51111- 1901681-1 HOLDDOWN, TERMINAL1901681-11111- 1-5018030-0 NUT, HEX, REG, RoHS, M3.51-5018030-01111- 2168400-1 SHCS, LOW HEAD, RoHS, M4 X 122168400-14444- 1338685-1 PAWL, FEED1338685-11---- 5-18022-5 SCR, HEX HD CAP, M4 X 6.05-18022-51---- 2079383-4 SCR, BHSC, RoHS (M4 X 8)2079383-41111- 992763-5 SCR, SET, SOC, CONE POINT, M3 x 4.0992763-533-3- 2119793 LIMITER, ADJUSTMENT BOLT2119793-111-1- 2168078-1 SCREW, DRIVE, RH, RoHS2168078-12222- 2119740-1 TAG,IDENTIFICATION2119740-11--1- 2119956-1 DOCUMENTATION PACKAGE2119956-11111- 455888-5 SPACER, CRIMPER455888-51111- 117 2119944-1 FEED FINGER ASSEMBLY,SF2119944-1-REFREF-- 119 1-18028-2 WASHER, FLAT, REG M41-18028-21111- 133 1633743-1 SERVO FEED LATCH ASM1633743-1-11-- 135 1901689_EMPTY_OCEAN_SF MEMORY CHIP, PROGRAMMEDSEE NOTE 4-REFREF-- 136 2119799 HOLDER,FEED FINGER, AF2119799-11---- 137 3-23627-7 PIN, RETAIN, GRVD, 3/16 X .8543-23627-71---- 163 240638 SPRING, FEED FINGER240638-11---- 164 COUNTER_994970 COUNTER, MAGNETIC994970-2REFREFREFREF- 166 994969-1_GATD MAGNET, RARE EARTH HIGH ENERGY994969-11111- 172 21045-3 RING, RETAIN, EXTERN, 3/16 CRESCENT21045-32---- 174 1901680-2 GUIDE PIN,HOLDDOWN1901680-21111- 175 1752353-2 GUIDE PIN,HOLDDOWN1752353-21111- 176 8-22280-7_SIMP SPRING, COMPRESSION8-22280-71111- 177 993111-1 PIN, SLOTTED SPRING 3.0 X 20.0993111-11111- 198 1901094-3 SPACER, FEEDER1901094-3-11-- 213 2119740-2 TAG,IDENTIFICATION2119740-2-11-- 238 2063440-1 AIR FEED MODULE2063440-11---- 240 2168400-6 SHCS, LOW HEAD, RoHS, M5 X 162168400-6-22-- 241 7-18023-7 SCR, SKT HD CAP M3 X 4.07-18023-71111- 242 2119083 RETAINER, INSULATION DIAL2119083-11111- 243 2079764 WASHER, WAVE SPRING, CREST-TO-CREST2079764-11111- 244 2119082-8 CAM, SNAIL, INSULATION ADJUSTMENT2119082-81111- 245 2119758 RAM, AMP STYLE, SIDE FEED, NON-ADJ.2119758-1--1-- 246 1-22279-3_SIMP SPRING, COMPRESSION1-22279-311-1- 247 2119798-1 DETENT PIN2119798-111-1- 248 2119641-1 FEED CAM, AIR FEED2119641-11---- 249 2079988_GATD BUSHING, LCH5-12, MISUMI2079988-11---- 250 2119640-1 PUSH ROD, AIR FEED2119640-11---- 252 8-21084-0_GATD O-RING, .676 ID, .070 DIA. MAT.8-21084-011-1- 260 2119957-2 APPLICATOR SHIM PACK2119957-2--1-- ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER PART NUMBER REVISION DESCRIPTION FEED TYPE APPLICATOR STYLE CONVERSION CHART CONVERT TO PART NUMBERS REQUIRED 2151152 -2 A FINE CRIMP HEIGHT ADJUST PNEUMATIC MECHANICAL FEED - - - - - - SERVO LATCH PLATE 2119951-1 - 8- 2151152 -5 1901094-3 - 2168400-6 (QUANTITY 2) SMART APPLICATOR 2161326-1 - 8- 2151152 -4 - - - 2151152 -5 A FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE MECHANICAL FEED - - - - - - PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-1 2119799-1 2063440-1 2151152 -6 A NON-CRIMP HEIGHT ADJUST SERVO LATCH PLATE - - - - - - - - - - - - - - 2151152 -7 A FINE CRIMP HEIGHT ADJUST NONE - - - - - - - 7- 2151152 -7 A CRIMP TOOLING KIT - - - - - - - - TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION TERMINAL NAME: TAB 5.8 X 0.8 WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION 114-18052 - - - - - TERMINALS APPLIED TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL 964304-1 WIRE SIZE CRIMP HEIGHT mm [INCH] 1.00mm2 W1__DWG_WGAUGE_1 0.75mm2 W1__DWG_WGAUGE_2 0.50mm2 W1__DWG_WGAUGE_3 APPLICATOR DATA CRIMP SIZE TYPE WIRE 2.03 mm [.080] F INSUL 2.79 mm [.110] OV APPLICATOR INSTRUCTIONS 408-10389 CRIMP HEIGHT REFERENCE SETTING 9.7 W1__FA_SETTING_1 10.5 W1__FA_SETTING_2 11.4 W1__FA_SETTING_3 SET UP GAUGE 2119599-1 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 & 4 of 4) *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

DIMENSIONS: TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN CHK APVD MATERIAL FINISH PRODUCT SPEC APPLICATION SPEC WEIGHT P LTR DATE APVDDWNDESCRIPTION LOC DIST 5678 34 2 1 D B AA B C C D BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED. RELEASED FOR PUBLICATION C COPYRIGHT THIS DRAWING IS UNPUBLISHED. AMP 4805 REV 31MAR2000 RESTRICTED TO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 15.24 [0.600 ] 1.00 0.05 0.039 0.001[ ] ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 & 4 of 4) 174 242 243 175 244 46 10 241 247 177 246 176 245 213 166 252 260 164 A 1198

50 REF

GUIDE BY INSULATION BARREL ITEM 30 LOCATED AT REAR HOLES FEED TYPE 248 250 249 238 136 137 163 172 135240 133 198

117 REF

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

DIMENSIONS: TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN CHK APVD MATERIAL FINISH PRODUCT SPEC APPLICATION SPEC WEIGHT P LTR DATE APVDDWNDESCRIPTION LOC DIST 5678 34 2 1 D B AA B C C D BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED. RELEASED FOR PUBLICATION C COPYRIGHT THIS DRAWING IS UNPUBLISHED. AMP 4805 REV 31MAR2000 RESTRICTED TO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. SET UP GAUGE 2119599-1 APPLICATOR DATA CRIMP SIZE TYPE WIRE 2.03 mm [.080] F INSUL 2.79 mm [.110] OV APPLICATOR INSTRUCTIONS 408-10389 TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION TERMINAL NAME: TAB 5.8 X 0.8 WIRE STRIP LENGTH INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION 114-18052 - - - - - TERMINALS APPLIED TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL 964304-1 WIRE SIZE CRIMP HEIGHT mm [INCH] 1.00mm2 W1__DWG_WGAUGE_1 0.75mm2 W1__DWG_WGAUGE_2 0.50mm2 W1__DWG_WGAUGE_3 CRIMP HEIGHT REFERENCE SETTING 9.7 W1__FA_SETTING_1 10.5 W1__FA_SETTING_2 11.4 W1__FA_SETTING_3 PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 & 2 of 4) ITEM NODESCRIPTIONPART NO-22-25-27-77 1-456405-6 CRIMPER, WIRE PREMIUM1-456405-61111 455888-4 SPACER, CRIMPER455888-4111- 1-2119785-0 CRIMPER, INSULATION OVERLAP PREMIUM1-2119785-01111 1-238011-0 BLOCK, CRIMPER SPACER1-238011-0111- 2119757-8 DEPRESSOR, SHEAR2119757-8111- 1333204-7 ANVIL, COMBINATION1333204-71111 454276-5 FLOATING SHEAR, FRONT454276-5111- 2119805-1 SHEAR HOLDER, FRONT2119805-1111- 1-356885-4 STOP, SHEAR1-356885-4111- SIMP_3-22280-3 SPRING, COMPRESSION3-22280-3111- 2119806 INSERT, SHEAR2119806-1111- 2119533 STRIPPER, SIDE FEED2119533-1111- 1-18028-2 WASHER, FLAT, REG M41-18028-2111- 2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.02168083-2111- 1320928-6 STRIP GUIDE1320928-6111- 1-455888-0 SPACER, CRIMPER1-455888-0111- 2119959-2 ASSEMBLY, STRIP GUIDE2119959-2111- 1-1320908-0 SPACER, STRIP GUIDE1-1320908-0111- 2161328 HEX HEAD, FLANGED, M5 x 8mm LONG2161328-1111- 2079383-5 SCR, BHSC, RoHS (M4 X 20)2079383-5222- 1-1752356-1 SUPPORT, TERMINAL1-1752356-1111- 2119644-2 RAM WASHER, PRECISION2119644-2111- 2119957-1 APPLICATOR SHIM PACK2119957-1111- 2119645 DISC, NUMBERED FA WIRE ADJUSTMENT2119645-1111- 2079383-7 SCR, BHSC, RoHS (M8 X 25)2079383-7111- 18023-9 SCR, SKT HD CAP M4 X 6.018023-91--- 3-1752354-5 STANDOFF,HOLD-DOWN3-1752354-5111- 1901681-1 HOLDDOWN, TERMINAL1901681-1111- 1-5018030-0 NUT, HEX, REG, RoHS, M3.51-5018030-0111- 1338685-1 PAWL, FEED1338685-11--- 5-18022-5 SCR, HEX HD CAP, M4 X 6.05-18022-51--- 992763-5 SCR, SET, SOC, CONE POINT, M3 x 4.0992763-5333- 2119793 LIMITER, ADJUSTMENT BOLT2119793-1111- 2168078-1 SCREW, DRIVE, RH, RoHS2168078-1222- 2119740-1 TAG,IDENTIFICATION2119740-11-1- 2119956-1 DOCUMENTATION PACKAGE2119956-1111- 455888-5 SPACER, CRIMPER455888-5111- 117 2119944-1 FEED FINGER ASSEMBLY,SF2119944-1-REF-- 119 1-18028-2 WASHER, FLAT, REG M41-18028-2111- 133 1633743-1 SERVO FEED LATCH ASM1633743-1-1-- 135 1901689_EMPTY_OCEAN_SF MEMORY CHIP, PROGRAMMEDSEE NOTE 4-REF-- 136 2119799 HOLDER,FEED FINGER, AF2119799-11--- 137 3-23627-7 PIN, RETAIN, GRVD, 3/16 X .8543-23627-71--- 139 2119092-2 BOLT, ADJUSTMENT2119092-2111- 140 2119650 RAM, ASIAN STYLE, SIDE FEED2119650-1111- 141 1-2119656-0 APPLICATOR BASIC ASSEMBLY, SF1-2119656-0111- 143 2168400-5 SHCS, LOW HEAD, RoHS, M4 X 202168400-5444- 144 2079383-8 SCR, BHSC, RoHS (M4 X 16)2079383-8111- 145 2119798-2 DETENT PIN2119798-2111- 151 2119641-2 FEED CAM, AIR FEED2119641-21--- 152 8-21084-1_GATD O-RING, .801 ID, .070 DIA. MAT.8-21084-1111- 163 240638 SPRING, FEED FINGER240638-11--- 164 COUNTER_994970 COUNTER, MAGNETIC994970-2REFREFREF- 166 994969-1_GATD MAGNET, RARE EARTH HIGH ENERGY994969-1111- 172 21045-3 RING, RETAIN, EXTERN, 3/16 CRESCENT21045-32--- 174 1901680-2 GUIDE PIN,HOLDDOWN1901680-2111- 175 1752353-2 GUIDE PIN,HOLDDOWN1752353-2111- 176 8-22280-7_SIMP SPRING, COMPRESSION8-22280-7111- 177 993111-1 PIN, SLOTTED SPRING 3.0 X 20.0993111-1111- 198 1901094-3 SPACER, FEEDER1901094-3-1-- 213 2119740-2 TAG,IDENTIFICATION2119740-2-1-- 238 2063440-1 AIR FEED MODULE2063440-11--- 240 2168400-6 SHCS, LOW HEAD, RoHS, M5 X 162168400-6-2-- 241 7-18023-7 SCR, SKT HD CAP M3 X 4.07-18023-7111- 242 2119083 RETAINER, INSULATION DIAL2119083-1111- 243 2079764 WASHER, WAVE SPRING, CREST-TO-CREST2079764-1111- 244 2119082-8 CAM, SNAIL, INSULATION ADJUSTMENT2119082-8111- 246 1-22279-3_SIMP SPRING, COMPRESSION1-22279-3111- 249 2079988_GATD BUSHING, LCH5-12, MISUMI2079988-11--- 250 2119640-1 PUSH ROD, AIR FEED2119640-11--- 251 2119782 FINE ADJUST HEAD ASM, PACIFIC STYLE2119782-1111- PACIFIC VERSION TERMINATOR INTERFACE ADAPTER PART NUMBER REVISION DESCRIPTION FEED TYPE APPLICATOR STYLE CONVERSION CHART CONVERT TO PART NUMBERS REQUIRED 2- 2151152 -2 A FINE CRIMP HEIGHT ADJUST PNEUMATIC MECHANICAL FEED 2119949-1 1338685-1 5-18022-5 2119653-2 - - SERVO LATCH PLATE 2119951-1 - 8- 2151152 -5 1901094-3 - 2168400-6 (QUANTITY 2) SMART APPLICATOR 2161326-1 - 8- 2151152 -4 - - - 2- 2151152 -5 A FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE MECHANICAL FEED 2119949-1 1338685-1 5-18022-5 2119653-2 - - PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-2 2119799-1 2063440-1 2- 2151152 -7 A FINE CRIMP HEIGHT ADJUST NONE - - - - - - - 7- 2151152 -7 A CRIMP TOOLING KIT - - - - - - - - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION

DIMENSIONS: TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN CHK APVD MATERIAL FINISH PRODUCT SPEC APPLICATION SPEC WEIGHT P LTR DATE APVDDWNDESCRIPTION LOC DIST 5678 34 2 1 D B AA B C C D BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED. RELEASED FOR PUBLICATION C COPYRIGHT THIS DRAWING IS UNPUBLISHED. AMP 4805 REV 31MAR2000 RESTRICTED TO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 15.24 [0.600 ] 1.00 [0.039 ] PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 & 2 of 4) FEED TYPE 151 250 249 238 136 137 163 172 135240 133 198 SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION 10 11 139 140 141 143 144 166 174 175 176 177 213 241 242 243 244 246 145 251 152 143 164 A 1198 FEED TRACK POSITION GUIDE BY INSULATION BARREL ITEM 30 LOCATED AT REAR HOLES REF REF HOLDDOWN SET-UP REF REF 140 REF REF TERMINAL SUPPORT LOCATION